Ceramic tile surface slurry dripping system

By designing the tiles surface slurry system and using video information and position information to control the slurry distribution, the fire risks, waste of resources and damage to the tile corners of paper isolation are solved, and the slurry is evenly distributed and solidified, improving the protection effect of tiles.

CN119952835AActive Publication Date: 2025-05-09ZHAOQING HUIFENG CERAMICS CO LTD

Patent Information

Application Number
CN202510094851.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-05-09
Estimated Expiration
2045-01-21

AI Technical Summary

Technical Problem

The use of paper sheet isolation in the existing tiles production has problems such as fire risk, waste of resources, easy slippage and damage to the corners of the tiles.

Method used

A tiles surface dripping system is designed, including a transmission module, detection module, moving module, control module and dripping module. Through video information and position information, the tiles angle and movement speed are analyzed, the slurry flow rate and the dripping module movement speed are controlled, and the slurry is uniformly distributed and solidified on the tiles surface.

Benefits of technology

Avoid the fire risk of paper isolation, save resources, prevent slurry from slipping, reduce damage to the edges and corners of the ceramic tile, and improve the gloss and protective effect of the ceramic tile surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of ceramic tile production, in particular to a ceramic tile surface slurry dripping system which comprises a transmission module, a detection module, a moving module, a control module and a slurry dripping module. The transmission module is used for driving tiles to horizontally move; the detection module is used for acquiring video information and position information of tiles and inputting the video information and the position information into the control module; the moving module is used for driving the slurry dripping module to move; the control module is used for receiving the video information and the position information and analyzing the angle and the moving speed of the ceramic tile according to the video information. The flow of the slurry is controlled according to the moving speed of the ceramic tile, the slurry dripping module enables the slurry to flow on the surface of the ceramic tile, after the surface of the slurry is dried and solidified, a certain buffering effect can be achieved, the slurry is not prone to sliding off from the surface of the ceramic tile, the ceramic tile does not need to be clamped when being carried, the ceramic tile can be carried only by being lifted up, and the corners of the ceramic tile are prevented from being damaged. And the ceramic tiles are damaged, so that the ceramic tiles can be protected.
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Description

Technical Field

[0001] The invention relates to the technical field of tile production, in particular to a tile surface slurry dripping system. Background Art

[0002] Ceramic tiles are a kind of acid- and alkali-resistant porcelain or stone building or decorative material made of refractory metal oxides and semi-metal oxides through grinding, mixing, pressing, glazing, and sintering. The raw materials are mostly made of clay, quartz sand, and mixed after high temperature compression, etc., and have very high hardness. The ceramic tiles here are a general term, which can be small brick-shaped ceramic tiles or large-sized rock slabs and other ceramic products.

[0003] During the production and processing of ceramic tiles, they need to be manually transported to the site. The sintering temperature of ceramic tiles is generally between 1000℃ and 1200℃. The ceramic tiles coming out of the sintering furnace have a temperature of thousands of degrees. When the ceramic tiles are assembled into packages of goods from the production line, the temperature of the ceramic tiles is around 100 degrees and has not been completely cooled. The current commonly used method to protect ceramic tiles is to place paper between the two ceramic tile surfaces to prevent the two ceramic tile surfaces from direct contact, causing wear on the ceramic tile surface and affecting the gloss of the ceramic tile surface. However, there are the following problems: 1. Paper may catch fire and cause a fire; 2. A large amount of paper is required each time, and the paper becomes hard after use and loses its buffering effect, and cannot be reused, wasting resources; 3. Paper can easily slip from the gaps between ceramic tiles, and the ceramic tiles need to be clamped separately, which can easily damage the edges and corners of the ceramic tiles, causing damage to the ceramic tiles and resulting in poor use effect. Summary of the invention

[0004] The technical problems to be solved by the present invention are: 1. Paper pieces may catch fire and cause fire; 2. A large number of paper pieces are required each time, and the paper pieces become hard after use and lose their buffering effect, and cannot be reused, wasting resources; 3. Paper pieces are easy to slip through the gaps between tiles, and the tiles need to be clamped separately, which is easy to damage the edges and corners of the tiles, causing damage to the tiles, and the use effect is poor.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a grout dripping system for a tile surface, comprising a transmission module, a detection module, a moving module, a control module and a grout dripping module;

[0006] The transmission module is used to drive the tiles to move horizontally;

[0007] The detection module is used to obtain video information and position information of the tiles, and input the video information and position information into the control module;

[0008] The moving module is used to drive the slurry dripping module to move;

[0009] The control module is used to receive the video information and the position information, and analyze the angle and the moving speed of the tile according to the video information and the position information, control the moving speed of the moving module according to the angle and the moving speed of the tile, and control the flow rate of the slurry according to the moving speed of the tile;

[0010] The dripping slurry module is used to flow the slurry onto the surface of the tile.

[0011] As a preferred solution of the tile surface slurry dripping system described in the present invention, the transmission module includes a roller, a support rod, a driving gear, an internal toothed belt and a motor, multiple groups of rollers are arranged in parallel, and the two ends of the rollers are rotatably connected to the support rods respectively, one of the support rods is provided with a cavity inside, the roller is fixedly connected to the driving gear, the driving gear is located inside the cavity, the driving gear is meshed and connected to the inner side of the internal toothed belt, and one of the rollers is fixedly connected to the motor.

[0012] As a preferred solution of the tile surface dripping system described in the present invention, the detection module includes a support frame, a first laser radar, a camera and a second laser radar, and the first laser radar, the camera and the second laser radar are fixedly installed on the top of the support frame in sequence. The first laser radar and the second laser radar are used to obtain the position information of the tiles, and the camera is used to shoot the tiles to obtain video information of the tiles.

[0013] As a preferred solution of the tile surface dripping system described in the present invention, the movable module includes a fixed top frame, a movable top frame, a fixed block and a slider, one side of the movable top frame is fixedly connected to the fixed block, the movable top frame and the fixed block are slidably connected to the inner wall of the fixed top frame, the inner wall of the movable top frame is slidably connected to the slider, and two sliders are provided.

[0014] As a preferred solution of the tile surface dripping system described in the present invention, wherein: the moving module also includes a spacing adjustment component, the spacing adjustment component includes a bidirectional screw, a fixed shell, a worm, a first gear, a second gear, a third gear and a rotating shaft, the bidirectional screw is rotatably connected to the fixed shell, the outer wall of the fixed shell is fixedly connected to the inner wall of the movable top frame, and the fixed shell is located in the middle of the movable top frame, the bidirectional screw is threadedly connected to the slider, and a through hole is provided on the movable top frame at a position corresponding to the bidirectional screw.

[0015] As a preferred solution of the tile surface dripping system described in the present invention, wherein: the middle part of the bidirectional screw is fixedly connected to the first gear, the first gear is meshedly connected to the second gear, the second gear is meshedly connected to the third gear, the third gear is meshedly connected to the worm, and the second gear and the third gear are respectively connected to the inner wall of the fixed shell through a rotating shaft.

[0016] As a preferred solution of the tile surface grouting system described in the present invention, the top of the worm is fixedly connected to the driving shaft, the driving shaft is rotatably connected to the inner wall of the fixed tube, the outer wall of the fixed tube is fixedly connected to the top of the fixed shell, two clamping rings are fixedly connected to the driving shaft, and the two clamping rings are respectively located at both ends of the fixed tube, and a hexagonal groove is provided on the top of the driving shaft.

[0017] As a preferred solution of the tile surface dripping system described in the present invention, wherein: the control module includes the dripping module including a nozzle, a delivery pipe, a three-way head, a peristaltic pump and a receiving bucket, the interior of the receiving bucket is used to store slurry, the receiving bucket is connected to the inlet end of the peristaltic pump, the outlet end of the peristaltic pump is connected to one end of the three-way head, the other two ends of the three-way head are respectively connected to the nozzle through the delivery pipe, and the nozzle is fixedly connected through the slider.

[0018] As a preferred solution of the tile surface grout dripping system of the present invention, wherein: the control module includes a receiving unit, a processing unit, an instruction sending unit, a first instruction receiving unit, a second instruction receiving unit and a linear motor;

[0019] The receiving unit is used to receive the video information and position information, and input the received video information and position information into the processing unit, the processing unit is used to analyze the angle and moving speed of the tile according to the video information and position information, and generate a first control instruction and a second control instruction according to the angle and moving speed of the tile, the instruction sending unit sends the first control instruction to the first instruction receiving unit, the first instruction receiving unit receives the first control instruction, and sends the first control instruction to the linear motor, one end of the linear motor is connected to the fixed block, and the other end of the linear motor is fixedly connected to the fixed top frame, the linear motor advances or retracts the main shaft in response to the first control instruction, and then advances or retracts the fixed block to drive the fixed block to slide on the inner wall of the fixed top frame;

[0020] The instruction sending unit sends the second control instruction to the second instruction receiving unit, and the second instruction receiving unit sends the second control instruction to the peristaltic pump. The peristaltic pump controls the flow rate of the slurry inside the conveying pipe in response to the second control instruction.

[0021] As a preferred solution of the tile surface grout dripping system of the present invention, wherein: the processing unit receives the video information and position information, decomposes the video information into a single-frame picture, and extracts the edge lines of the picture by edge detection, inputs the edge lines into a pre-constructed three-dimensional coordinate system, obtains the coordinate information of the edge lines, compares the coordinate information of the edge lines corresponding to two adjacent pictures, and uses the changed part of the coordinate information as the tile coordinate information, and calculates the angle between the tile and the straight line connecting the two nozzles according to the tile coordinate information;

[0022] The first laser radar and the second laser radar are used to obtain position information of the tile, the position information including the first position and the second position, the bottom of the first laser radar is taken as the first position, the bottom of the second laser radar is taken as the second position, the time point when the tile reaches the first position is recorded as the first time point, and the time point when the tile reaches the second position is recorded as the second time point, the moving speed of the tile is calculated according to the distance between the first position and the second position and the first time point and the second time point, and the first control instruction and the second control instruction are generated according to the angle and moving speed of the tile.

[0023] The beneficial effects of the present invention are as follows: the transmission module in the present invention drives the ceramic tile to move horizontally, and moves the ceramic tile to the bottom of the detection module and the dripping module in turn. The detection module is used to obtain the video information and position information of the ceramic tile, and input the video information and position information into the control module. The control module receives the video information and position information, and analyzes the angle and moving speed of the ceramic tile according to the video information and position information, controls the moving speed of the moving module according to the angle and moving speed of the ceramic tile, and controls the flow rate of the slurry according to the moving speed of the ceramic tile. The dripping module flows the slurry onto the surface of the ceramic tile, and can utilize the residual heat of the ceramic tile to make the slurry dry and solidify quickly, while avoiding the problem of fire caused by using paper isolation, and the slurry will not easily slide off the surface of the ceramic tile after solidification. There is no need to clamp the ceramic tile when transporting the ceramic tile. The ceramic tile can be transported by just lifting it up, avoiding damage to the edges and corners of the ceramic tile and causing damage to the ceramic tile, which is beneficial to protecting the ceramic tile. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the present disclosure.

[0025] Figure 2 It is a cross-sectional view of the support rod in the embodiment of the present disclosure.

[0026] Figure 3 In the embodiment of the present disclosure Figure 2 The enlarged schematic diagram of point B in FIG.

[0027] Figure 4 It is a schematic diagram of the structure of the mobile module in the embodiment of the present disclosure.

[0028] Figure 5 It is a schematic diagram of the fixed block structure in the embodiment of the present disclosure.

[0029] Figure 6 It is a schematic diagram of the structure of the regulating component in the embodiment of the present disclosure.

[0030] Figure 7 It is a cross-sectional view of a fixed pipe in an embodiment of the present disclosure.

[0031] Figure 8 In the embodiment of the present disclosure Figure 1 The enlarged schematic diagram is shown at BA in FIG.

[0032] Fig. 9 Schematic diagram of the control module structure in the embodiment of the present disclosure.

[0033] Reference numerals: transmission module 100, roller 101, support rod 102, cavity 1021, driving gear 103, internal toothed belt 104, motor 105, detection module 200, support frame 201, first laser radar 202, camera 203, second laser radar 204, mobile module 300, fixed top frame 301, movable top frame 302, through hole 3021, fixed block 303, slider 304, adjustment assembly 305, bidirectional screw 3051, fixed shell 3052, worm 3053 053, first gear 3054, second gear 3055, third gear 3056, rotating shaft 3057, driving shaft 3058, retaining ring 30581, fixing tube 3059, control module 400, receiving unit 401, processing unit 402, instruction sending unit 403, first instruction receiving unit 404, second instruction receiving unit 405, linear motor 406, slurry dripping module 500, nozzle 501, delivery tube 502, three-way head 503, peristaltic pump 504, containing barrel 505. DETAILED DESCRIPTION

[0034] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0035] Example 1, reference Figure 1 and Fig. 9 , this embodiment provides a tile surface dripping system, including a transmission module 100, a detection module 200, a moving module 300, a control module 400 and a dripping module 500;

[0036] The transmission module 100 is used to drive the tiles to move horizontally;

[0037] The detection module 200 is used to obtain the video information and position information of the tiles, and input the video information and position information into the control module 400;

[0038] The moving module 300 is used to drive the dripping module 500 to move;

[0039] The control module 400 is used to receive video information and position information, and analyze the angle and moving speed of the tile according to the video information and the position information, control the moving speed of the moving module 300 according to the angle and moving speed of the tile, and control the flow rate of the slurry according to the moving speed of the tile;

[0040] The dripping module 500 is used to make the slurry flow out onto the surface of the tiles.

[0041] In the preferred embodiment of the present invention, when in use, the ceramic tile is placed on the transmission module 100, and the transmission module 100 drives the ceramic tile to move horizontally, and the ceramic tile is moved to the bottom of the detection module 200 and the dripping module 500 in sequence. The detection module 200 is used to obtain the video information and position information of the ceramic tile, and input the video information and position information into the control module 400. The control module 400 receives the video information and position information, and analyzes the angle and moving speed of the ceramic tile according to the video information and position information, controls the moving speed of the moving module 300 according to the angle and moving speed of the ceramic tile, and controls the flow rate of the slurry according to the moving speed of the ceramic tile. The dripping module 500 00 The slurry is flowed out on the surface of the tile. The slurry is preferably a fluid that is fluid and can solidify. In one embodiment, the slurry can be mud. The mud is flowed out and adheres to the surface of the tile. After the mud is dried and solidified, it can play a certain buffering role. The residual heat of the tile can be used to make the slurry dry and solidify quickly. At the same time, the problem of fire caused by using paper isolation is avoided. Moreover, the slurry will not slide off the surface of the tile easily after solidification. There is no need to clamp the tile when moving the tile. The tile can be moved by just lifting it up, which avoids damaging the corners of the tile and causing damage to the tile, which is beneficial to protecting the tile.

[0042] Example 2, reference Figure 1-Figure 9 This embodiment is based on the previous embodiment, and differs from the previous embodiment in that it further includes:

[0043] Reference Figure 1-Figure 3 The transmission module 100 includes a roller 101, a support rod 102, a driving gear 103, an inner tooth belt 104 and a motor 105. A plurality of rollers 101 are arranged in parallel, and both ends of the rollers 101 are rotatably connected to the support rods 102 respectively. A cavity 1021 is arranged inside one of the support rods 102. The roller 101 is fixedly connected to the driving gear 103. The driving gear 103 is located inside the cavity 1021. The driving gear 103 is meshed and connected to the inner side of the inner tooth belt 104. One of the rollers 101 is fixedly connected to the motor 105.

[0044] In this embodiment, preferably, the motor 105 is fixed on the ground through a motor base. When in use, the support rod 102 is lifted up by a support column or a support block so that it is at a certain height from the ground. When the motor 105 is working, it can drive one of the rollers 101 to rotate, the roller 101 drives the driving gear 103 to rotate, the driving gear 103 drives the inner tooth belt 104 to rotate, the inner tooth belt 104 drives the remaining driving gears 103 to rotate, and then drives the remaining rotating rollers 101 to rotate. When each rotating roller 101 rotates, the ceramic tile is placed on the rotating roller 101, and the rotating roller 101 can drive the ceramic tile to move horizontally. The driving gear 103 is located inside the cavity 1021, which is conducive to protecting the driving gear 103.

[0045] Reference Figure 1 The detection module 200 includes a support frame 201, a first laser radar 202, a camera 203 and a second laser radar 204. The first laser radar 202, the camera 203 and the second laser radar 204 are fixedly installed on the top of the support frame 201 in sequence. The first laser radar 202 and the second laser radar 204 are used to obtain the position information of the tiles, and the camera 203 is used to shoot the tiles to obtain the video information of the tiles.

[0046] Preferably, in this embodiment, the bottom of the support frame 201 is fixedly installed on the ground, the first laser radar 202 and the second laser radar 204 use existing laser radars to obtain the position information of the tiles by emitting and receiving laser beams, and the camera 203 is used to shoot the tiles to obtain video information of the tiles.

[0047] Reference Figure 1 and Figure 4 The mobile module 300 includes a fixed top frame 301, a movable top frame 302, a fixed block 303 and a slider 304. One side of the movable top frame 302 is fixedly connected to the fixed block 303. The movable top frame 302 and the fixed block 303 are slidably connected to the inner wall of the fixed top frame 301. The inner wall of the movable top frame 302 is slidably connected to the slider 304, and two sliders 304 are provided.

[0048] In this embodiment, the fixed top frame 301 is also supported by support columns or support blocks to be at a certain height from the ground. The fixed top frame 301 is arranged parallel to the rotating roller 101, and the movable top frame 302 and the fixed block 303 can slide on the fixed top frame 301, and the slider 304 can slide on the inner wall of the movable top frame 302.

[0049] Reference Figure 5 and Figure 6 The mobile module 300 also includes a spacing adjustment component 305, which includes a bidirectional screw rod 3051, a fixed shell 3052, a worm 3053, a first gear 3054, a second gear 3055, a third gear 3056 and a rotating shaft 3057. The bidirectional screw rod 3051 is rotatably connected to the fixed shell 3052, and the outer wall of the fixed shell 3052 is fixedly connected to the inner wall of the movable top frame 302, and the fixed shell 3052 is located in the middle of the movable top frame 302. The bidirectional screw rod 3051 is threadedly connected to the slider 304, and a through hole 3021 is provided on the movable top frame 302 at a position corresponding to the bidirectional screw rod 3051.

[0050] The middle part of the bidirectional screw rod 3051 is fixedly connected to the first gear 3054, the first gear 3054 is meshedly connected to the second gear 3055, the second gear 3055 is meshedly connected to the third gear 3056, the third gear 3056 is meshedly connected to the worm 3053, and the second gear 3055 and the third gear 3056 are respectively rotatably connected to the inner wall of the fixed shell 3052 through the rotating shaft 3057.

[0051] In this embodiment, the second gear 3055 and the third gear 3056 are respectively connected to the inner wall of the fixed shell 3052 by rotating shaft 3057, so as to limit the positions of the second gear 3055 and the third gear 3056. When the worm 3053 rotates, the third gear 3056 can be driven to rotate, the third gear 3056 can drive the second gear 3055 to rotate, the second gear 3055 can drive the first gear 3054 to rotate, the worm 3053 can drive the third gear 3056 to rotate, and the third gear 3056 cannot drive the worm 3053 to rotate. After the worm 3053 stops rotating, the third gear 3056 can be prevented from driving the worm 3053 to rotate in the reverse direction, so as to automatically lock the position of the third gear 3056. The first gear 3054 can drive the two-way screw 3051 to rotate, and the two-way screw 3051 drives the two sliders 304 to move closer to or away from each other through the action of the thread, so as to adjust the distance between the two sliders 304, so as to adapt to tiles of different sizes. The bidirectional screw rod 3051 can pass through the through hole 3021 to prevent the bidirectional screw rod 3051 from hitting the movable top frame 302. In one embodiment, a hole is provided at the position of the fixed top frame 301 corresponding to the bidirectional screw rod 3051 to facilitate the bidirectional screw rod 3051 to pass through and prevent it from hitting the fixed top frame 301.

[0052] Reference Figure 7 The top of the worm 3053 is fixedly connected to the drive shaft 3058, the drive shaft 3058 is rotatably connected to the inner wall of the fixed tube 3059, the outer wall of the fixed tube 3059 is fixedly connected to the top of the fixed shell 3052, two retaining rings 30581 are fixedly connected to the drive shaft 3058, and the two retaining rings 30581 are respectively located at both ends of the fixed tube 3059, and a hexagonal groove is opened on the top of the drive shaft 3058.

[0053] In this embodiment, after inserting the hexagonal wrench into the hexagonal slot, rotating the hexagonal wrench can drive the drive shaft 3058 to rotate, and when the drive shaft 3058 rotates, it can drive the worm 3053 to rotate, and when the worm 3053 rotates, it can drive the third gear 3056 to rotate, and the third gear 3056 can drive the second gear 3055 to rotate, and the second gear 3055 can drive the first gear 3054 to rotate, and the first gear 3054 can drive the two-way screw 3051 to rotate, and the two-way screw 3051 drives the two sliders 304 to move closer to or away from each other through the action of the thread, and adjusts the distance between the two sliders 304 to adapt to tiles of different sizes. The two retaining rings 30581 are respectively located at the two ends of the fixed tube 3059 to prevent axial movement between the drive shaft 3058 and the fixed tube 3059,

[0054] Reference Figure 1 and Figure 4 The slurry dripping module 500 includes a nozzle 501, a delivery pipe 502, a three-way head 503, a peristaltic pump 504 and a receiving barrel 505. The receiving barrel 505 is used to store slurry. The receiving barrel 505 is connected to the inlet end of the peristaltic pump 504. The outlet end of the peristaltic pump 504 is connected to one end of the three-way head 503. The other two ends of the three-way head 503 are respectively connected to the nozzle 501 through the delivery pipe 502. The nozzle 501 is fixedly connected through the slider 304.

[0055] Preferably, in this embodiment, when the peristaltic pump 504 is working, it can draw the slurry from the inside of the holding barrel 505, and transport the slurry to the nozzle 501 through the three-way head 503 and the delivery pipe 502 respectively, and the slurry flows out from the nozzle 501 and adheres to the surface of the tile. After the slurry is dry and solidified, it can play a certain buffering role and will not easily slide off the surface of the tile. There is no need to clamp the tiles when transporting them. The tiles only need to be lifted up to transport them, which avoids damaging the edges and corners of the tiles and causing damage to the tiles, which is beneficial to protecting the tiles.

[0056] Example 3, reference Figure 1-Figure 9 This embodiment is based on the previous embodiment, and differs from the previous embodiment in that it further includes:

[0057] Reference Fig. 9 The control module 400 includes a receiving unit 401 , a processing unit 402 , an instruction sending unit 403 , a first instruction receiving unit 404 , a second instruction receiving unit 405 and a linear motor 406 .

[0058] The receiving unit 401 is used to receive video information and position information, and input the received video information and position information into the processing unit 402. The processing unit 402 is used to analyze the angle and movement speed of the tile according to the video information and position information, and generate a first control instruction and a second control instruction according to the angle and movement speed of the tile. The instruction sending unit 403 sends the first control instruction to the first instruction receiving unit 404. The first instruction receiving unit 404 receives the first control instruction and sends the first control instruction to the linear motor 406. One end of the linear motor 406 is connected to the fixed block 303, and the other end of the linear motor 406 is fixedly connected to the fixed top frame 301. The linear motor 406 advances or retracts the main shaft in response to the first control instruction, and then advances or retracts the fixed block 303 to drive the fixed block 303 to slide on the inner wall of the fixed top frame 301.

[0059] The instruction sending unit 403 sends the second control instruction to the second instruction receiving unit 405 , and the second instruction receiving unit 405 sends the second control instruction to the peristaltic pump 504 . The peristaltic pump 504 controls the flow rate of the slurry inside the delivery tube 502 in response to the second control instruction.

[0060] The processing unit 402 receives video information and position information, decomposes the video information into a single-frame image, and uses edge detection to extract edge lines of the image, inputs the edge lines into a pre-constructed three-dimensional coordinate system, obtains the coordinate information of the edge lines, compares the coordinate information of the edge lines corresponding to two adjacent images, and uses the changed part of the coordinate information as the tile coordinate information, and calculates the angle between the tile and the straight line connecting the two nozzles 501 according to the tile coordinate information.

[0061] The first laser radar 202 and the second laser radar 204 are used to obtain position information of the tile, the position information includes a first position and a second position, the bottom of the first laser radar 202 is taken as the first position, the bottom of the second laser radar 202 is taken as the second position, the time point when the tile reaches the first position is recorded as the first time point, and the time point when the tile reaches the second position is recorded as the second time point, the moving speed of the tile is calculated according to the distance between the first position and the second position and the first time point and the second time point, and the first control instruction and the second control instruction are generated according to the angle and the moving speed of the tile.

[0062] Passing under the two nozzles 501, the material in the nozzles 501 flows on the surface of the tile to form two slurry lines, which adhere to the surface of the tile. After the slurry is dry and solidified, it can play a certain buffering role and will not easily slide off the surface of the tile. There is no need to clamp the tile when moving it. The tile can be moved by just lifting it up, avoiding damage to the corners of the tile and causing damage to the tile, which is beneficial to protecting the tile. According to the tile coordinate information, the angle between the tile and the straight line connecting the two nozzles 501 and the movement speed of the tile are calculated to obtain the relative speed of the tile and the movable top frame 302 in the horizontal and vertical directions. According to the relative speed of the tile and the movable top frame 302 in the horizontal direction, a first control instruction is generated to control the horizontal movement speed and movement direction of the movable top frame 302. The first control instruction includes movement speed information and movement direction information.

[0063] The second control instruction includes opening information, closing information, increasing flow rate or reducing flow rate information. The second instruction receiving unit 405 sends the second control instruction to the peristaltic pump 504. The peristaltic pump 504 opens or closes, increases flow rate or reduces flow rate according to the second control instruction. When the tile reaches the nozzle 501, the peristaltic pump 504 is turned on, and the slurry in the nozzle 501 flows on the surface of the tile. When the tile passes through the nozzle 501, the peristaltic pump 504 is turned off, and the nozzle 501 stops flowing out the slurry to prevent the slurry from flowing to the ground, which is beneficial to saving resources. Source, according to the tile speed, the rotation speed of the rotating roller 101 and the rotation speed of the peristaltic pump 504 are tested in advance to obtain the tile speed, slurry flow rate, and the second control instruction information of the peristaltic pump 504 speed, and a table is established to make a one-to-one correspondence between the tile speed, slurry flow rate, the rotation speed of the peristaltic pump 504 and the second control instruction information. After obtaining the tile speed, the corresponding second control instruction information is directly matched according to the table lookup method to control the rotation speed of the peristaltic pump 504, and then the flow of the slurry inside the delivery pipe 502 is controlled.

[0064] The ceramic tiles still have a very high temperature after coming out of the sintering furnace. The present invention utilizes the high temperature of the ceramic tiles to allow the slurry dripping on the surface of the ceramic tiles to dry and solidify. That is, the high temperature of the ceramic tiles can evaporate the water in the slurry, so that the slurry will be fixed on the surface of the ceramic tiles, which can play a certain isolation and buffering role. The residual heat of the ceramic tiles can be used to make the slurry dry and solidify quickly, avoiding the problem of fire caused by using paper isolation. Moreover, the slurry will not easily slide off the surface of the ceramic tiles after solidification. There is no need to clamp the ceramic tiles when moving them. The ceramic tiles only need to be lifted up to move them, avoiding damage to the edges and corners of the ceramic tiles and causing damage to the ceramic tiles, which is beneficial to protecting the ceramic tiles.

Claims

1. A tile surface dripping system, characterized in that: It comprises a transmission module (100), a detection module (200), a moving module (300), a control module (400) and a slurry dripping module (500); The transmission module (100) is used to drive the tiles to move horizontally; The detection module (200) is used to obtain video information and position information of the tiles, and input the video information and position information into the control module (400); The moving module (300) is used to drive the dripping module (500) to move; The control module (400) is used to receive the video information and the position information, and analyze the angle and the moving speed of the tile according to the video information and the position information, control the moving speed of the moving module (300) according to the angle and the moving speed of the tile, and control the flow rate of the slurry according to the moving speed of the tile; The slurry dripping module (500) is used to make the slurry flow out onto the surface of the tiles.

2. The tile surface dripping system according to claim 1, characterized in that: The transmission module (100) comprises a rotating roller (101), a support rod (102), a driving gear (103), an inner toothed belt (104) and a motor (105); the rotating roller (101) is arranged in multiple groups in parallel, and the two ends of the rotating roller (101) are rotatably connected to the support rod (102) respectively, one of the support rods (102) is provided with a cavity (1021) inside, the rotating roller (101) is fixedly connected to the driving gear (103), the driving gear (103) is located inside the cavity (1021), the driving gear (103) is meshed and connected to the inner side of the inner toothed belt (104), and one of the rotating rollers (101) is fixedly connected to the motor (105).

3. The tile surface dripping system according to claim 1, characterized in that: The detection module (200) comprises a support frame (201), a first laser radar (202), a camera (203) and a second laser radar (204); the first laser radar (202), the camera (203) and the second laser radar (204) are fixedly mounted on the top of the support frame (201) in sequence; the first laser radar (202) and the second laser radar (204) are used to obtain position information of tiles; the camera (203) is used to shoot the tiles to obtain video information of the tiles.

4. The tile surface dripping system according to claim 1, characterized in that: The mobile module (300) comprises a fixed top frame (301), a movable top frame (302), a fixed block (303) and a sliding block (304); one side of the movable top frame (302) is fixedly connected to the fixed block (303); the movable top frame (302) and the fixed block (303) are slidably connected to the inner wall of the fixed top frame (301); the inner wall of the movable top frame (302) is slidably connected to the sliding block (304); and two sliding blocks (304) are provided.

5. The tile surface dripping system according to claim 4, characterized in that: The mobile module (300) further comprises a spacing adjustment component (305), wherein the spacing adjustment component (305) comprises a bidirectional screw (3051), a fixed shell (3052), a worm (3053), a first gear (3054), a second gear (3055), a third gear (3056) and a rotating shaft (3057), wherein the bidirectional screw (3051) is rotatably connected to the fixed shell (3052), an outer wall of the fixed shell (3052) is fixedly connected to an inner wall of the movable top frame (302), and the fixed shell (3052) is located in the middle of the movable top frame (302), the bidirectional screw (3051) is threadedly connected to the slider (304), and a through hole (3021) is provided on the movable top frame (302) at a position corresponding to the bidirectional screw (3051).

6. The tile surface dripping system according to claim 5, characterized in that: The middle part of the bidirectional screw rod (3051) is fixedly connected to the first gear (3054), the first gear (3054) is meshedly connected to the second gear (3055), the second gear (3055) is meshedly connected to the third gear (3056), the third gear (3056) is meshedly connected to the worm (3053), and the second gear (3055) and the third gear (3056) are respectively rotatably connected to the inner wall of the fixed shell (3052) through the rotating shaft (3057).

7. The tile surface dripping system according to claim 6, characterized in that: The top of the worm (3053) is fixedly connected to the driving shaft (3058), the driving shaft (3058) is rotatably connected to the inner wall of the fixed tube (3059), the outer wall of the fixed tube (3059) is fixedly connected to the top of the fixed shell (3052), the driving shaft (3058) is fixedly connected to two retaining rings (30581), and the two retaining rings (30581) are respectively located at two ends of the fixed tube (3059), and the top of the driving shaft (3058) is provided with a hexagonal groove.

8. The tile surface dripping system according to claim 7, characterized in that: The slurry dripping module (500) comprises a nozzle (501), a delivery pipe (502), a three-way head (503), a peristaltic pump (504) and a storage barrel (505). The storage barrel (505) is used to store slurry. The storage barrel (505) is connected to the inlet end of the peristaltic pump (504). The outlet end of the peristaltic pump (504) is connected to one end of the three-way head (503). The other two ends of the three-way head (503) are respectively connected to the nozzle (501) through the delivery pipe (502). The nozzle (501) is fixedly connected to the sliding block (304).

9. The tile surface dripping system according to claim 8, characterized in that: The control module (400) comprises a receiving unit (401), a processing unit (402), an instruction sending unit (403), a first instruction receiving unit (404), a second instruction receiving unit (405) and a linear motor (406); The receiving unit (401) is used to receive the video information and position information, and input the received video information and position information into the processing unit (402); the processing unit (402) is used to analyze the angle and moving speed of the tile according to the video information and position information, and generate a first control instruction and a second control instruction according to the angle and moving speed of the tile; the instruction sending unit (403) sends the first control instruction to the first instruction receiving unit (404); the first instruction receiving unit (404) receives the first control instruction and sends the first control instruction to the linear motor (406); one end of the linear motor (406) is connected to the fixed block (303), and the other end of the linear motor (406) is fixedly connected to the fixed top frame (301); the linear motor (406) responds to the first control instruction to advance or retract the main shaft, thereby advancing or retracting the fixed block (303) to drive the fixed block (303) to slide on the inner wall of the fixed top frame (301); The instruction sending unit (403) sends the second control instruction to the second instruction receiving unit (405), and the second instruction receiving unit (405) sends the second control instruction to the peristaltic pump (504). The peristaltic pump (504) controls the flow rate of the slurry inside the conveying pipe (502) in response to the second control instruction.

10. The tile surface dripping grout system according to claim 9, characterized in that: The processing unit (402) receives the video information and the position information, decomposes the video information into a single-frame image, extracts edge lines from the image using edge detection, inputs the edge lines into a pre-constructed three-dimensional coordinate system, obtains coordinate information of the edge lines, compares the coordinate information of the edge lines corresponding to two adjacent images, uses the changed portion of the coordinate information as tile coordinate information, and calculates the angle between the tile and the straight line connecting the two nozzles (501) based on the tile coordinate information; The first laser radar (202) and the second laser radar (204) are used to obtain position information of the tile, the position information including the first position and the second position, the bottom of the first laser radar (202) is taken as the first position, the bottom of the second laser radar (202) is taken as the second position, the time point when the tile reaches the first position is recorded as the first time point, and the time point when the tile reaches the second position is recorded as the second time point, the moving speed of the tile is calculated according to the distance between the first position and the second position and the first time point and the second time point, and the first control instruction and the second control instruction are generated according to the angle and the moving speed of the tile.

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