Efficient color spinning blowing-carding impurity removal device
By designing an efficient color spinning and combing device including a guide mechanism and a treatment mechanism, the problems of low recovery efficiency and poor cleaning flexibility in cotton fiber dust in the existing device are solved, and efficient recycling and continuous discharge of cotton fiber dust are achieved.
Patent Information
- Application Number
- CN202510149213.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-06-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing high-efficiency color spinning and combed joint removal device lacks efficient recycling and continuous dust discharge structure for cotton fiber dust during use, resulting in low efficiency in cotton fiber dust recovery and poor cleaning flexibility.
An efficient color-spinning and combing coupling removal device including a guide mechanism and a processing mechanism is designed. The guide mechanism directs the cotton fiber impurities to the treatment mechanism through the synergy of the limiting assembly, introduction assembly, humidification assembly and conductive assembly. The processing mechanism realizes efficient recycling and continuous discharge of cotton fiber dust through the coordination of conduction components, adsorption components, collection components, intercepting components and accumulation components.
Through the synergy between the guidance mechanism and the treatment mechanism, efficient recycling and continuous discharge of cotton fiber dust is achieved, and the efficiency and flexibility of cotton fibers are improved.
Smart Images

Figure CN120079175A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of colored spinning, and particularly relates to a high-efficiency impurity removal device for colored spinning blowroom and carding machine. Background Art
[0002] As is well known, in the field of colored spinning in the textile industry, various impurities such as cottonseed hulls, short lint, and dust are often mixed in raw materials, which not only affects the quality of colored spinning products but also reduces production efficiency. Therefore, a high-efficiency impurity removal device for colored spinning blowroom and carding machine has emerged. It is a professional device integrating various advanced impurity removal technologies. Through the synergistic effects of mechanical carding, air current impurity removal, electrostatic adsorption, etc., it can accurately and efficiently remove impurities in raw materials during the blowroom and carding process, ensuring the purity of colored spinning raw materials and laying a solid foundation for spinning high-quality colored spinning yarns later.
[0003] Currently, a Chinese invention with the publication number CN107142560B discloses a processing line for opening and removing impurities, including an opening cotton mechanism, an impurity removal mechanism, and a collection mechanism connected in sequence; a Y-shaped pipe is arranged between the opening cotton mechanism and the impurity removal mechanism. One end of the Y-shaped pipe is connected to the impurity removal mechanism, and the other two ports of the Y-shaped pipe are respectively connected to an opening cotton mechanism. A screening mechanism is arranged between the Y-shaped pipe and the opening cotton mechanism; the screening mechanism is a baffle hinged in the Y-shaped pipe and capable of blocking the pipe orifice of the Y-shaped pipe. A sliding groove is arranged on the Y-shaped pipe, and the baffle is provided with a slider capable of sliding in the sliding groove. The two opening cotton mechanisms are connected to the impurity removal mechanism through the Y-shaped pipe; by sliding the slider in the sliding groove, the baffle is driven to move around the hinge point in the Y-shaped pipe to block one of the ports of the Y-shaped pipe connected to the opening cotton mechanism. During this process, the two opening cotton mechanisms alternate in opening cotton and feeding, enabling the entire production line to always be in a working state, improving work efficiency and reducing costs.
[0004] The existing high-efficiency impurity removal device for colored spinning blowroom and carding machine has the following disadvantages when in use:
[0005] 1. When removing impurities from the colored spinning blowroom and carding machine, due to the lack of a structure for efficiently recovering cotton fiber dust, the cotton fiber dust cannot be efficiently recovered, reducing the efficiency of recovering cotton limit dust;
[0006] 2. When removing impurities from the colored spinning blowroom and carding machine, due to the lack of a structure for continuously discharging the recovered dust, the dust cannot be continuously discharged, reducing the flexibility of cleaning cotton fiber dust. Summary of the Invention
[0007] The purpose of the present invention is directed to an existing high-efficiency impurity removal device for colored spinning blowroom and carding machine, and its advantages are as follows:
[0008] 1. When removing impurities from the colored spinning blowroom and carding machine, due to having a structure for efficiently recovering cotton fiber dust, the cotton fiber dust can be efficiently recovered, improving the efficiency of recovering cotton limit dust;
[0009] 2. When removing impurities from the color spinning blowroom, due to the continuous discharge structure for recycled dust, the dust can be continuously discharged, improving the flexibility of cleaning cotton fiber dust.
[0010] The above technical objectives of the present invention are achieved through the following technical solutions: An efficient color spinning blowroom impurity removal device includes a guiding mechanism and a processing mechanism. The processing mechanism is arranged inside the guiding mechanism. The guiding mechanism includes a limiting component, an introducing component, a humidifying component, and a conductive component. The introducing component is fixedly connected to the left side of the limiting component, the humidifying component is fixedly connected to the rear side of the limiting component, and the conductive component is fixedly connected to the right side of the limiting component. The processing mechanism includes a conducting component, an adsorbing component, a collecting component, an intercepting component, and a stacking component. The conducting component is fixedly connected to the top of the limiting component, the adsorbing component is fixedly connected to the surface of the conducting component, the collecting component is fixedly connected to the inside of the adsorbing component, the intercepting component communicates with the bottom of the limiting component, and the stacking component is rotatably connected to the inside of the intercepting component.
[0011] By adopting the above technical solutions, by setting the guiding mechanism and the processing mechanism, the guiding mechanism can be installed near the cotton discharging place of the color spinning blowroom processing equipment, so as to adsorb the cotton limiting dust at the cotton discharging place. The processing mechanism can continuously discharge and recycle the adsorbed cotton fiber dust, improving the efficiency of removing cotton fiber impurities from the color spinning blowroom equipment.
[0012] The present invention is further configured as: The limiting component includes a positioning cylinder, an introducing frame, and an assembling frame. The introducing frame is fixedly connected to the left side of the positioning cylinder, and two assembling frames are respectively fixedly connected to the rear side and the right side of the positioning cylinder.
[0013] By adopting the above technical solutions, by setting the limiting component, the positioning cylinder can cooperate with the introducing frame and the assembling frame. The positioning cylinder can limit the introducing frame and the assembling frame, so that the positioning cylinder can limit the introducing component, and the assembling frame can limit the humidifying component and the conductive component. The cotton fiber impurities conveyed by the introducing component can be guided into the processing mechanism.
[0014] The present invention is further configured as: The introducing component includes an installation frame, a diversion cover, and an exhaust fan. The installation frame is fixedly connected to the left side of the introducing frame, the diversion cover is fixedly connected to the inside of the installation frame, and the exhaust fan is clamped inside the diversion cover.
[0015] By adopting the above technical solution, through setting the introduction component, the mounting frame can cooperate with the guide cover and the exhaust fan, and the guide cover is limited by the mounting frame, so that the mounting frame can be installed near the cotton discharge point of the color spinning cleaning and combing equipment. The air near the cotton is pumped into the positioning cylinder through the guide cover by the exhaust fan, so that the cotton fiber impurities in the cotton can be adsorbed.
[0016] The present invention is further configured as follows: the humidifying assembly includes a liquid storage tank, an atomizing nozzle and a pressure pump, the liquid storage tank is clamped on the rear side of the assembly frame, the atomizing nozzle is connected to the front side of the liquid storage tank, and the pressure pump is connected to the top of the liquid storage tank.
[0017] By adopting the above technical solution, a humidifying component is set up, and the liquid storage tank can cooperate with the atomizing nozzle and the pressure pump. By connecting the pressure pump to an external humidifying liquid delivery device, the liquid can be delivered to the liquid storage tank and pressurized, and the liquid is sprayed into the positioning cylinder through the atomizing nozzle, thereby humidifying the cotton fibers and impurities, increasing the adhesion between the cotton fibers and impurities, and making the cotton fibers and impurities easier to be recovered.
[0018] The present invention is further configured as follows: the conductive component includes an electrostatic generator, a conductive spring and a conductive spring, the electrostatic generator is clamped on the right side of the assembly frame, the conductive spring is fixedly connected to the output end on the left side of the electrostatic generator, and the conductive spring is fixedly connected to the inner side of the conductive spring.
[0019] By adopting the above technical solution, through setting up a conductive component, the electrostatic generator can cooperate with the conductive spring and the conductive spring. The electrostatic generator transmits the charge required for static electricity to the conductive spring and the conductive spring, so that the conductive spring can transfer the charge to the processing mechanism, thereby allowing the electrostatic charge to increase the adsorption force on cotton fibers and impurities. The conductive spring can restore the deformation that occurs when the conductive spring contacts the processing mechanism.
[0020] The present invention is further configured as follows: the conduction component includes a servo motor, a guide half-tube and a guide plate, the servo motor is fixedly connected to the top of the positioning tube, the top of the guide half-tube is rotatably connected to the top of the inner side of the positioning tube, the guide half-tube is fixedly connected to the output end at the bottom of the servo motor, and the guide plate is welded to the inner side of the guide half-tube.
[0021] By adopting the above technical solution, through setting up the conduction component, the servo motor can cooperate with the guide half-tube and the guide plate. By driving the guide half-tube to rotate by the servo motor, the guide half-tube can drive the guide plate to rotate the adsorption component and the collection component together, thereby achieving the effect of allowing the adsorption component and the collection component to concentrate on collecting cotton fibers. The guide plate can increase the fluidity of cotton fibers and impurities driven by air.
[0022] The present invention is further configured as follows: the adsorption component includes a conductive spiral plate, a positioning conductive plate and a contact spiral plate, the three conductive spiral plates are respectively fixedly connected to the top, bottom and surface of the guide half-tube surface, the two positioning conductive plates are respectively fixedly connected to the top and bottom of the conductive spiral plate, and the contact spiral plate is fixedly connected to the surface of the conductive spiral plate.
[0023] By adopting the above technical solution and setting up an adsorption component, the conductive spiral plate can rotate with the positioning conductive plate and the contact spiral plate as the guide half-tube drives the positioning conductive plate and the contact spiral plate. The contact spiral plate can continuously contact the conductive spring during rotation, thereby achieving the effect of conducting static electricity to the conductive spiral plate. While supporting the conductive spiral plate, the positioning conductive plate can further transmit static electricity to various parts of the conductive spiral plate, thereby increasing the efficiency of static electricity conduction of the conductive spiral plate and improving the stability of static electricity adsorption on cotton fibers.
[0024] The present invention is further configured as follows: the collection component includes a spiral transmission plate, a spiral collection net and a spiral guide plate, the two spiral transmission plates are respectively fixedly connected to the top of the guide half-pipe close to the conductive spiral plate and the bottom of the guide half-pipe close to the conductive spiral plate, the surface of the spiral transmission plate is clamped with the inner side of the conductive spiral plate, the spiral collection net is fixedly connected to the inner side of the spiral transmission plate, the spiral guide plate is fixedly connected to the inner side of the spiral transmission plate, and the surface of the spiral guide plate is in contact with the inner side of the spiral collection net.
[0025] By adopting the above technical solution, through setting up a collection component, the spiral transmission plate can cooperate with the spiral collection net and the spiral guide plate. The spiral transmission plate drives the spiral collection net and the spiral guide plate to rotate along with the guide half-tube, so as to intercept the cotton fibers and impurities in the air flowing through the spiral collection net. By rotating itself and cooperating with the unidirectional flow of air, the cotton fibers and impurities gradually enter the guide half-tube along the guidance of the spiral collection net and the spiral guide plate, thereby improving the stability of the guide half-tube in transmitting cotton fibers and impurities.
[0026] The present invention is further configured as follows: the intercepting assembly includes an access pipe, a positioning plate and a dust-blocking exhaust pipe, the access pipe is connected to the bottom of the positioning cylinder, the top of the access pipe contacts the bottom of the guide half pipe, the positioning plate is connected to the bottom of the access pipe, and the dust-blocking exhaust pipe is connected to the bottom of the positioning plate.
[0027] By adopting the above technical solution, through setting up the interception component, the access pipe can cooperate with the positioning plate and the dust-blocking exhaust pipe, and the cotton fibers and impurities transported by the guide half-pipe can be guided by the access pipe, so that the cotton fibers and impurities can be transmitted to the dust-blocking exhaust pipe, and the air is discharged from the dust-blocking exhaust pipe. The cotton fibers and impurities are intercepted by the dust-blocking exhaust pipe, and the positioning plate can position the stacking component.
[0028] The present invention is further configured such that: the stacking assembly includes a limiting plate, a guiding rotating rod, and a spiral extrusion plate. The limiting plate is fixedly connected to the bottom of the positioning disk. The guiding rotating rod is rotatably connected to the bottom of the limiting plate. The spiral extrusion plate is welded to the surface of the guiding rotating rod.
[0029] With the above technical solution, by providing the stacking assembly, the limiting plate can cooperate with the guiding rotating rod and the spiral extrusion plate. The limiting plate limits the guiding rotating rod. When the guiding rotating rod rotates with the thrust of the flowing air in the spiral extrusion plate, the cotton fibers and impurities in the flowing air can be conveyed downward. By continuously conveying the cotton fibers and impurities, the cotton fibers and impurities can be continuously squeezed and stacked, avoiding blockage at the dust interception exhaust pipe.
[0030] In summary, the present invention has the following beneficial effects:
[0031] 1. By providing the guiding mechanism, the limiting assembly can cooperate with the introducing assembly, the humidifying assembly, and the conductive assembly. The limiting assembly limits the introducing assembly, the humidifying assembly, and the conductive assembly. The cotton fibers and impurities conveyed by the introducing assembly can be guided to the processing mechanism. By humidifying the environment inside the limiting assembly through the introducing assembly, the adhesion between the cotton fibers and impurities can be increased, improving the efficiency of conveying the cotton fibers and impurities. By applying static electricity to the processing mechanism through the conductive assembly, the cotton fibers and impurities can be more easily adsorbed along with the static electricity, enhancing the stability of conveying the cotton fibers and impurities.
[0032] 2. By providing the processing mechanism, the conduction assembly can cooperate with the adsorption assembly, the collection assembly, the interception assembly, and the stacking assembly. By driving the adsorption assembly and the collection assembly to rotate through the conduction assembly, when the air drives the cotton fibers and impurities to flow towards the interception assembly, the cotton fibers and impurities in the air can be intercepted. The adsorption assembly can electrostatically adsorb the cotton fibers and impurities through the static electricity conveyed by the guiding mechanism and gradually guide the cotton fibers and impurities into the interception assembly. The interception assembly can discharge the air and intercept the cotton fibers and impurities. The stacking assembly can operate along with the flowing air, achieving the effect of pushing the cotton fibers and impurities downward for stacking, avoiding blockage of the interception assembly by the cotton fibers and impurities, and thus realizing the continuous recovery of cotton fibers and impurities during the impurity removal process of the color spinning blowroom. Description of the Drawings
[0033] Figure 1 is the overall structural schematic diagram of the present invention;
[0034] Figure 2 is the structural schematic diagram of the guiding mechanism of the present invention;
[0035] Figure 3 is the structural schematic diagram of the limiting assembly of the present invention;
[0036] Figure 4 is a schematic structural diagram of the introduction component of the present invention;
[0037] Figure 5 is a schematic structural diagram of the humidification component of the present invention;
[0038] Figure 6 is a schematic structural diagram of the conductive component of the present invention;
[0039] Figure 7 is a schematic structural diagram of the processing mechanism of the present invention;
[0040] Figure 8 is a schematic structural diagram of the conduction component of the present invention;
[0041] Figure 9 is a schematic structural diagram of the adsorption component of the present invention;
[0042] Figure 10 is a schematic structural diagram of the collection component of the present invention;
[0043] Figure 11 is a schematic structural diagram of the interception component and the stacking component of the present invention.
[0044] Reference numerals: 1, guiding mechanism; 11, limiting component; 111, positioning cylinder; 112, introduction frame; 113, assembly frame; 12, introduction component; 121, mounting frame; 122, flow guide cover; 123, exhaust fan; 13, humidification component; 131, liquid storage tank; 132, atomizing nozzle; 133, pressure pump; 14, conductive component; 141, electrostatic generator; 142, conductive elastic sheet; 143, conductive spring; 2, processing mechanism; 21, conduction component; 211, servo motor; 212, flow guide half pipe; 213, guiding plate; 22, adsorption component; 221, conductive spiral plate; 222, positioning conduction plate; 223, contact spiral plate; 23, collection component; 231, spiral transmission plate; 232, spiral collection net; 233, spiral guiding plate; 24, interception component; 241, access pipe; 242, positioning disc; 243, dust interception exhaust pipe; 25, stacking component; 251, limiting plate; 252, guiding rotating rod; 253, spiral extrusion plate. Detailed implementation manners
[0045] The present invention will be further described in detail below with reference to the accompanying drawings.
[0046] Embodiment 1:
[0047] Reference Figures 1-6, An efficient color spinning blowroom impurity removal device, including a guiding mechanism 1. The guiding mechanism 1 includes a limiting component 11, an introducing component 12, a humidifying component 13, and a conductive component 14. The introducing component 12 is fixedly connected to the left side of the limiting component 11, the humidifying component 13 is fixedly connected to the rear side of the limiting component 11, and the conductive component 14 is fixedly connected to the right side of the limiting component 11. By setting the guiding mechanism 1, the limiting component 11 can cooperate with the introducing component 12, the humidifying component 13, and the conductive component 14. By limiting the introducing component 12, the humidifying component 13, and the conductive component 14 through the limiting component 11, the cotton fibers and impurities conveyed by the introducing component 12 can be guided to the processing mechanism 2. By humidifying the environment inside the limiting component 11 through the introducing component 12, the adhesion between the cotton fibers and impurities can be increased, and the efficiency of conveying the cotton fibers and impurities can be increased. By applying static electricity to the processing mechanism 2 through the conductive component 14, the cotton fibers and impurities can be more easily adsorbed along with the static electricity, improving the stability of conveying the cotton fibers and impurities.
[0048] As Figure 3 shown, the limiting component 11 includes a positioning cylinder 111, an introducing frame 112, and an assembling frame 113. The introducing frame 112 is fixedly connected to the left side of the positioning cylinder 111, and the two assembling frames 113 are respectively fixedly connected to the rear side and the right side of the positioning cylinder 111. By setting the limiting component 11, the positioning cylinder 111 can cooperate with the introducing frame 112 and the assembling frame 113. By limiting the introducing frame 112 and the assembling frame 113 through the positioning cylinder 111, the positioning cylinder 111 can limit the introducing component 12, and the assembling frame 113 can limit the humidifying component 13 and the conductive component 14, so that the cotton fiber impurities conveyed by the introducing component 12 can be guided into the processing mechanism 2.
[0049] As Figure 4 shown, the introducing component 12 includes an installation frame 121, a diversion cover 122, and an exhaust fan 123. The installation frame 121 is fixedly connected to the left side of the introducing frame 112, the diversion cover 122 is fixedly connected to the inside of the installation frame 121, and the exhaust fan 123 is clamped inside the diversion cover 122. By setting the introducing component 12, the installation frame 121 can cooperate with the diversion cover 122 and the exhaust fan 123. By limiting the diversion cover 122 through the installation frame 121, the installation frame 121 can be installed near the cotton discharging place of the color spinning blowroom equipment. By using the exhaust fan 123 to suck the air near the cotton through the diversion cover 122 into the positioning cylinder 111, the cotton fiber impurities in the cotton can be adsorbed.
[0050] As Figure 5As shown in the figure, the humidifying component 13 includes a liquid storage tank 131, an atomizing nozzle 132, and a pressure pump 133. The liquid storage tank 131 is snap-connected to the rear side of the assembly frame 113. The atomizing nozzle 132 is connected to the front side of the liquid storage tank 131. The pressure pump 133 is connected to the top of the liquid storage tank 131. By providing the humidifying component 13, the liquid storage tank 131 can cooperate with the atomizing nozzle 132 and the pressure pump 133. By externally connecting a humidifying liquid delivery device to the pressure pump 133, liquid can be delivered into the liquid storage tank 131 and pressurized, and the liquid can be sprayed into the positioning cylinder 111 through the atomizing nozzle 132, so as to humidify the cotton fibers and impurities, increase the adhesion between the cotton fibers and impurities, and make the cotton fibers and impurities easier to be recycled.
[0051] As Figure 6 shown in the figure, the conductive component 14 includes an electrostatic generator 141, a conductive elastic sheet 142, and a conductive spring 143. The electrostatic generator 141 is snap-connected to the right side of the assembly frame 113. The conductive elastic sheet 142 is fixedly connected to the output end on the left side of the electrostatic generator 141. The conductive spring 143 is fixedly connected to the inner side of the conductive elastic sheet 142. By providing the conductive component 14, the electrostatic generator 141 can cooperate with the conductive elastic sheet 142 and the conductive spring 143. By the electrostatic generator 141 delivering the charges required for static electricity to the conductive elastic sheet 142 and the conductive spring 143, the conductive elastic sheet 142 can transmit the charges to the processing mechanism 2, so that the processing mechanism 2 is charged with static electricity, increasing the adsorption force on the cotton fibers and impurities. The conductive spring 143 can restore the deformation that occurs when the conductive elastic sheet 142 contacts the processing mechanism 2.
[0052] Brief description of the usage process: First, place the device at the corresponding position of the color spinning blowroom equipment, then fix the installation frame 121 near the cotton discharge place. After that, the exhaust fan 123 operates to suck the air near the cotton through the air guide cover 122 into the positioning cylinder 111 to adsorb the cotton fiber impurities. At the same time, a humidifying liquid delivery device is externally connected to the pressure pump 133 to input the liquid into the liquid storage tank 131 and pressurize it, so that the liquid is sprayed into the positioning cylinder 111 through the atomizing nozzle 132 to increase the adhesion between the cotton fibers and impurities. Then, the electrostatic generator 141 delivers charges to the conductive elastic sheet 142 and the conductive spring 143, and the conductive elastic sheet 142 transmits the charges to the processing mechanism 2, making the processing mechanism 2 carry static electricity and enhancing the adsorption force on the cotton fiber impurities. Moreover, the conductive spring 143 can restore the deformation of the conductive elastic sheet 142 for subsequent operations. Finally, the cotton fiber impurities are guided to the processing mechanism 2 for further processing.
[0053] Embodiment 2:
[0054] Reference Figures 7-11, An efficient impurity removal device for color spinning blowroom, including a processing mechanism 2. The processing mechanism 2 is arranged inside the guiding mechanism 1. The processing mechanism 2 includes a conduction component 21, an adsorption component 22, a collection component 23, an interception component 24, and a stacking component 25. The conduction component 21 is fixedly connected to the top of the limiting component 11. The adsorption component 22 is fixedly connected to the surface of the conduction component 21. The collection component 23 is fixedly connected to the inside of the adsorption component 22. The interception component 24 is communicated with the bottom of the limiting component 11. The stacking component 25 is rotatably connected to the inside of the interception component 24. By setting the processing mechanism 2, the conduction component 21 can cooperate with the adsorption component 22, the collection component 23, the interception component 24, and the stacking component 25. By driving the adsorption component 22 and the collection component 23 to rotate through the conduction component 21, when the air drives the cotton fibers and impurities to flow towards the interception component 24, the cotton fibers and impurities in the air can be intercepted. The adsorption component 22 can electrostatically adsorb the cotton fibers and impurities through the static electricity conveyed by the guiding mechanism 1 and gradually guide the cotton fibers and impurities into the interception component 24. The interception component 24 can discharge the air and intercept the cotton fibers and impurities. The stacking component 25 can rotate with the flowing air to achieve the effect of pushing the cotton fibers and impurities downward for stacking, avoiding the interception component 24 from being blocked by the cotton fibers and impurities, so as to achieve the effect of continuously recycling the cotton fibers and impurities during the impurity removal process of the color spinning blowroom.
[0055] As Figure 8 shown, the conduction component 21 includes a servo motor 211, a half-flow guide tube 212, and a guide plate 213. The servo motor 211 is fixedly connected to the top of the positioning cylinder 111. The top of the half-flow guide tube 212 is rotatably connected to the top inside the positioning cylinder 111. The half-flow guide tube 212 is fixedly connected to the output end of the bottom of the servo motor 211. The guide plate 213 is welded to the inside of the half-flow guide tube 212. By setting the conduction component 21, the servo motor 211 can cooperate with the half-flow guide tube 212 and the guide plate 213. By driving the half-flow guide tube 212 to rotate through the servo motor 211, the half-flow guide tube 212 can drive the guide plate 213 to rotate the adsorption component 22 and the collection component 23 together, so as to achieve the effect of centrally collecting the cotton fibers by the adsorption component 22 and the collection component 23. The guide plate 213 can increase the fluidity of the air driving the cotton fibers and impurities.
[0056] As Figure 9As shown, the adsorption component 22 includes a conductive spiral plate 221, a positioning conductive plate 222 and a contact spiral plate 223. The three conductive spiral plates 221 are respectively fixedly connected to the top, bottom and surface of the guide half pipe 212. The two positioning conductive plates 222 are respectively fixedly connected to the top and bottom of the conductive spiral plate 221. The contact spiral plate 223 is fixedly connected to the surface of the conductive spiral plate 221. By setting the adsorption component 22, the conductive spiral plate 221 can rotate with the positioning conductive plate 222 and the contact spiral plate 223. The conductive spiral plate 221 can rotate with the positioning conductive plate 222 and the contact spiral plate 223 driven by the guide half pipe 212. The contact spiral plate 223 can continuously contact the conductive spring piece 142 during rotation, thereby achieving the effect of conducting static electricity to the conductive spiral plate 221. While supporting the conductive spiral plate 221, the positioning conductive plate 222 can further transmit static electricity to various parts of the conductive spiral plate 221, thereby increasing the efficiency of static electricity conduction of the conductive spiral plate 221 and improving the stability of static electricity adsorption on cotton fibers.
[0057] like Figure 10 As shown, the collection component 23 includes a spiral transmission plate 231, a spiral collection net 232 and a spiral guide plate 233. The two spiral transmission plates 231 are respectively fixedly connected to the top of the guide half pipe 212 close to the conductive spiral plate 221 and the bottom of the conductive spiral plate 221. The surface of the spiral transmission plate 231 is clamped with the inner side of the conductive spiral plate 221. The spiral collection net 232 is fixedly connected to the inner side of the spiral transmission plate 231. The spiral guide plate 233 is fixedly connected to the inner side of the spiral transmission plate 231. The surface of the spiral guide plate 233 contacts the inner side of the spiral collection net 232. By setting up the collection component 23, the spiral transmission plate 231 can cooperate with the spiral collection net 232 and the spiral guide plate 233. The spiral transmission plate 231 drives the spiral collection net 232 and the spiral guide plate 233 to rotate along with the guide half-tube 212, so as to intercept the cotton fibers and impurities in the air flowing through the spiral collection net 232. Through its own rotation and cooperation with the unidirectional flow of air, the cotton fibers and impurities are gradually guided by the spiral collection net 232 and the spiral guide plate 233 into the guide half-tube 212, thereby improving the stability of the guide half-tube 212 in transmitting cotton fibers and impurities.
[0058] like Figure 11As shown in the figure, the interception component 24 includes an access pipe 241, a positioning disk 242, and a dust-removing exhaust pipe 243. The access pipe 241 is connected to the bottom of the positioning cylinder 111. The top of the access pipe 241 contacts the bottom of the diversion half pipe 212. The positioning disk 242 is connected to the bottom of the access pipe 241. The dust-removing exhaust pipe 243 is connected to the bottom of the positioning disk 242. By setting the interception component 24, the access pipe 241 can cooperate with the positioning disk 242 and the dust-removing exhaust pipe 243. The cotton fibers and impurities conveyed by the diversion half pipe 212 can be guided through the access pipe 241, and the cotton fibers and impurities can be transmitted into the dust-removing exhaust pipe 243, allowing the air to be discharged from the dust-removing exhaust pipe 243. The cotton fibers and impurities are intercepted by the dust-removing exhaust pipe 243, and the positioning disk 242 can position the stacking component 25.
[0059] As Figure 11 shown in the figure, the stacking component 25 includes a limiting plate 251, a guiding rotating rod 252, and a spiral extrusion plate 253. The limiting plate 251 is fixedly connected to the bottom of the positioning disk 242. The guiding rotating rod 252 is rotatably connected to the bottom of the limiting plate 251. The spiral extrusion plate 253 is welded to the surface of the guiding rotating rod 252. By setting the stacking component 25, the limiting plate 251 can cooperate with the guiding rotating rod 252 and the spiral extrusion plate 253. The limiting plate 251 limits the guiding rotating rod 252. When the guiding rotating rod 252 rotates with the thrust of the flowing air in the spiral extrusion plate 253, the cotton fibers and impurities in the flowing air can be conveyed downward. By continuously conveying the cotton fibers and impurities, the cotton fibers and impurities can be continuously squeezed and stacked, avoiding blockage at the dust-removing exhaust pipe 243.
[0060] Brief description of the usage process: First, start the processing mechanism 2, then the servo motor 211 operates to drive the diversion half pipe 212 to rotate. The diversion half pipe 212 drives the guiding plate 213, the adsorption component 22, and the collection component 23 to rotate synchronously. Then the conductive spiral plate 221 rotates with the diversion half pipe 212. Then the contact spiral plate 223 continuously contacts the guiding mechanism 1 to obtain static electricity, and the positioning conduction plate 222 assists in uniformly conducting the static electricity to enhance the adsorption force on the cotton fiber impurities. After that, the spiral transmission plate 231 rotates with the diversion half pipe 212, driving the spiral collection net 232 and the spiral guiding plate 233 to intercept the cotton fiber impurities in the flowing air. Using the cooperation of rotation and unidirectional air flow, the impurities are guided along the spiral collection net 232 and the spiral guiding plate 233 into the diversion half pipe 212. After that, the air flow containing cotton fiber impurities flows to the interception component 24. The access pipe 241 receives the conveying material from the diversion half pipe 212, guides the cotton fiber impurities into the dust-removing exhaust pipe 243, discharges the air, and intercepts the impurities. Subsequently, the limiting plate 251 restricts the guiding rotating rod 252, causing the spiral extrusion plate 253 to rotate under the push of the air flow, pushing the impurities downward to accumulate, preventing blockage of the dust-removing exhaust pipe 243, and continuously recovering the cotton fiber impurities in this way.
[0061] This specific embodiment is only an interpretation of the present invention and is not a limitation thereof. After reading this specification, those skilled in the art may make modifications to this embodiment that do not contribute creatively as needed, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A highly efficient color spinning cleaning and carding device for removing impurities, comprising a guiding mechanism (1) and a processing mechanism (2), characterized in that: The processing mechanism (2) is arranged on the inner side of the guiding mechanism (1); the guiding mechanism (1) comprises a limiting component (11), an introducing component (12), a humidifying component (13) and a conducting component (14); the introducing component (12) is fixedly connected to the left side of the limiting component (11); the humidifying component (13) is fixedly connected to the rear side of the limiting component (11); the conducting component (14) is fixedly connected to the right side of the limiting component (11); the processing mechanism (2) comprises a conducting component (21) , an adsorption component (22), a collection component (23), an interception component (24) and an accumulation component (25), wherein the conduction component (21) is fixedly connected to the top of the limit component (11), the adsorption component (22) is fixedly connected to the surface of the conduction component (21), the collection component (23) is fixedly connected to the inner side of the adsorption component (22), the interception component (24) is connected to the bottom of the limit component (11), and the accumulation component (25) is rotatably connected to the inner side of the interception component (24).
2. The high-efficiency color spinning cleaning and carding device according to claim 1 is characterized by: The limiting assembly (11) comprises a positioning cylinder (111), an introduction frame (112) and an assembly frame (113); the introduction frame (112) is fixedly connected to the left side of the positioning cylinder (111); and two assembly frames (113) are respectively fixedly connected to the rear side and the right side of the positioning cylinder (111).
3. The high-efficiency color spinning cleaning and carding device according to claim 2 is characterized by: The introduction component (12) comprises a mounting frame (121), a flow guide cover (122) and an exhaust fan (123); the mounting frame (121) is fixedly connected to the left side of the introduction frame (112); the flow guide cover (122) is fixedly connected to the inner side of the mounting frame (121); and the exhaust fan (123) is clamped to the inner side of the flow guide cover (122).
4. The high-efficiency color spinning cleaning and carding device according to claim 2, characterized in that: The humidifying assembly (13) comprises a liquid storage tank (131), an atomizing nozzle (132) and a pressure pump (133); the liquid storage tank (131) is snap-connected to the rear side of the assembly frame (113); the atomizing nozzle (132) is connected to the front side of the liquid storage tank (131); and the pressure pump (133) is connected to the top of the liquid storage tank (131).
5. The high-efficiency color spinning cleaning and carding device according to claim 2, characterized in that: The conductive component (14) comprises an electrostatic generator (141), a conductive spring (142) and a conductive spring (143); the electrostatic generator (141) is clamped on the right side of the assembly frame (113); the conductive spring (142) is fixedly connected to the output end on the left side of the electrostatic generator (141); and the conductive spring (143) is fixedly connected to the inner side of the conductive spring (142).
6. The high-efficiency color spinning cleaning and carding device according to claim 2, characterized in that: The conduction component (21) comprises a servo motor (211), a flow guide half pipe (212) and a guide plate (213); the servo motor (211) is fixedly connected to the top of the positioning cylinder (111); the top of the flow guide half pipe (212) is rotatably connected to the top of the inner side of the positioning cylinder (111); the flow guide half pipe (212) is fixedly connected to the output end of the bottom of the servo motor (211); and the guide plate (213) is welded to the inner side of the flow guide half pipe (212).
7. The high-efficiency color spinning cleaning and carding device according to claim 6, characterized in that: The adsorption component (22) comprises a conductive spiral plate (221), a positioning conductive plate (222) and a contact spiral plate (223); the three conductive spiral plates (221) are respectively fixedly connected to the top, bottom and surface of the guide half pipe (212); the two positioning conductive plates (222) are respectively fixedly connected to the top and bottom of the conductive spiral plate (221); and the contact spiral plate (223) is fixedly connected to the surface of the conductive spiral plate (221).
8. The high-efficiency color spinning cleaning and carding device according to claim 7, characterized in that: The collection assembly (23) comprises a spiral transmission plate (231), a spiral collection net (232) and a spiral guide plate (233); the two spiral transmission plates (231) are respectively fixedly connected to the top of the guide half pipe (212) on the side close to the conductive spiral plate (221) and the bottom of the guide half pipe (212) on the side close to the conductive spiral plate (221); the surface of the spiral transmission plate (231) is clamped with the inner side of the conductive spiral plate (221); the spiral collection net (232) is fixedly connected to the inner side of the spiral transmission plate (231); the spiral guide plate (233) is fixedly connected to the inner side of the spiral transmission plate (231); and the surface of the spiral guide plate (233) is in contact with the inner side of the spiral collection net (232).
9. The high-efficiency color spinning cleaning and carding device according to claim 6, characterized in that: The interception assembly (24) comprises an access pipe (241), a positioning plate (242) and a dust-blocking exhaust pipe (243); the access pipe (241) is connected to the bottom of the positioning cylinder (111); the top of the access pipe (241) contacts the bottom of the guide half pipe (212); the positioning plate (242) is connected to the bottom of the access pipe (241); and the dust-blocking exhaust pipe (243) is connected to the bottom of the positioning plate (242).
10. The high-efficiency color spinning blowing-carding and impurity removal device according to claim 9, characterized in that: The stacking assembly (25) comprises a limiting plate (251), a guide rotating rod (252) and a spiral extrusion plate (253); the limiting plate (251) is fixedly connected to the bottom of the positioning plate (242); the guiding rotating rod (252) is rotatably connected to the bottom of the limiting plate (251); and the spiral extrusion plate (253) is welded to the surface of the guiding rotating rod (252).
Citation Information
Patent Citations
A processing line for opening and removing impurities from cotton.
CN107142560B