Aluminum gusset plate cutting and cleaning all-in-one machine

Abstract

The invention discloses an aluminum gusset plate cutting and cleaning all-in-one machine which comprises a supporting base, a cutting table, concave supports, a vertical groove, a threaded rod, a moving block, a cutting knife, a sliding rail, a sliding block, a cleaning box, a water storage box, a water suction pump, a water conveying pipe, a water transmission pipe, a water distribution pipe and a spray head. The cutting table is arranged at the front end of the upper portion of the supporting base, and the concave supports are arranged on the two sides of the cutting table; a vertical groove is formed in the inner wall of one side of the concave support, a threaded rod is rotationally arranged in the vertical groove, a moving block is installed on the outer wall of the threaded rod in a threaded mode, a cutting knife is connected to the side wall of the moving block through a supporting rod, a sliding rail is vertically arranged on the inner wall of the other side of the concave support, and a sliding block is arranged on the sliding rail in a sliding mode. The side wall of the sliding block is connected with the other end of the cutting knife through a supporting rod. According to the aluminum gusset plate cutting and cleaning device, an aluminum gusset plate can be cleaned after being cut, then cutting and cleaning of the aluminum gusset plate are integrated, and therefore the working efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of aluminum gusset plate processing, in particular to the technical field of an aluminum gusset plate cutting and cleaning integrated machine. Background Art

[0002] Aluminum gusset plates are based on aluminum alloy plates and are obtained through cutting, cutting corners, and compression molding. Various coatings are used on the surface of the aluminum gusset plates to obtain various aluminum gusset plate products. Aluminum gusset plates are mainly divided into two types, one is home improvement integrated aluminum gusset plates, and the other is engineering aluminum gusset plates. Home improvement aluminum gusset plates were initially mainly divided into two series: roll coating and frosting.

[0003] In the production and processing of aluminum gusset plates, cutting is a relatively important process. At present, the cutting process of aluminum gusset plates is usually performed manually by workers holding a cutting wheel. On the one hand, it is time-consuming and labor-intensive, and on the other hand, it is easy to injure the workers and is highly dangerous.

[0004] In order to solve the problems raised in the above-mentioned technology, for example, application number CN201521053476.8 discloses an aluminum gusset plate processing equipment, including a cutting table and a bracket, the cutting table is connected to the support leg, the bracket is fixedly connected to the upper end surface of the cutting table, a cylinder is fixedly connected to the middle part of the bracket, the end of the plunger rod of the cylinder is connected to a driving motor, and a cutting wheel is connected to the rotating shaft of the driving motor, a cutting mold is fixed on the cutting table, and the cutting mold is located below the cutting wheel, and the cutting mold is a hollow structure. When cutting aluminum gusset plates of different sizes, the aluminum gusset plate can be fixed by inserting the aluminum gusset plate from the aluminum gusset plate inlet of the cutting mold, and then inserting the positioning block through the right positioning groove of the cutting mold to resist the aluminum gusset plate. There will be no loosening during cutting, which ensures the yield rate. At the same time, aluminum gusset plates of different sizes can also be cut, and only one mold is needed, which has strong versatility.

[0005] For another example, application number CN202320002770.4 discloses an automatic cutting device for aluminum gusset plates, comprising a processing frame, wherein the side of the processing frame is rotatably connected to a driven gear frame through a rotating shaft, the side of the driven gear frame is meshedly connected to a driving gear frame, the side of the driving gear frame is fixedly connected to the output end of a fixed motor, the surface of the fixed motor is fixedly connected to a motor frame, the bottom of the motor frame is fixedly connected to the processing frame, and the driven gear frame passes through one end of the processing frame and is fixedly connected to a rotating frame. The utility model facilitates the staff to control the blade to cut the plate through the cooperation between the side motor, the fixed rod, the movable seat and the cutting blade, thereby avoiding the need for the staff to manually adjust the position of the aluminum gusset plate to be cut, which is easy to cause unnecessary damage to the staff's hands, but the above devices all have the following defects: Although the above device uses a machine to replace manual cutting, a large amount of waste chips will remain on the aluminum gusset plate after cutting, and it is impossible to achieve integrated cutting and cleaning, which greatly affects the quality of the aluminum gusset plate for subsequent processing. Summary of the Invention

[0006] The purpose of the present invention is to solve the problems in the prior art, and propose an integrated aluminum gusset plate cutting and cleaning machine, which can clean the aluminum gusset plate after cutting, and then integrate the cutting and cleaning of the aluminum gusset plate, thereby improving work efficiency.

[0007] To achieve the above purpose, the present invention proposes an integrated aluminum gusset plate cutting and cleaning machine, including a support base, a cutting table, a concave bracket, a vertical groove, a threaded rod, a moving block, a cutting knife, a slide rail, a slider, a cleaning box, a water storage tank, a water pump, a water delivery pipe, a water transmission pipe, a water distribution pipe and a spray head. A cutting table is provided at the front end above the support base. Concave brackets are provided on both sides of the cutting table. A vertical groove is opened on one inner wall of the concave bracket. A threaded rod is rotatably provided in the vertical groove. A moving block is threadedly installed on the outer wall of the threaded rod. The side wall of the moving block is connected to a cutting knife through a support rod. A slide rail is vertically provided on the other inner wall of the concave bracket. A slider is slidably provided on the slide rail. The side wall of the slider is connected to the other end of the cutting knife through a support rod; A cleaning box is provided at the rear end above the support base. A water storage tank and a water pump are provided above the cleaning box. The input end of the water pump is connected to the water storage tank through a water delivery pipe. The output end of the water pump is connected to a water transmission pipe. The water outlet of the water transmission pipe penetrates through the inside of the cleaning box and is connected to a water distribution pipe. The lower end of the water distribution pipe is communicated with a spray head.

[0008] Preferably, a cutting groove is horizontally opened on the cutting table. The cutting groove corresponds to the cutting knife up and down, and the length, width and depth of the cutting groove are all greater than the length, width and depth of the cutting knife.

[0009] Preferably, a first extension plate is provided on the upper side wall of the concave bracket. An L-shaped support plate is provided on the first extension plate. A motor is provided on the first extension plate. The output shaft of the motor penetrates through the lower end of the first extension plate and is connected to a main gear. The top end of the threaded rod penetrates through the upper part of the concave bracket and is rotatably connected to a secondary gear. The secondary gear is meshed and connected to the main gear.

[0010] Preferably, a second extension plate is provided in the middle above the concave bracket. A driving cylinder is provided on the second extension plate. The output end of the driving cylinder penetrates through the lower part of the second extension plate and is connected to a hydraulic rod. The end of the hydraulic rod is connected to a pressing plate. The pressing plate is located above the cutting table.

[0011] Preferably, the number of the spray heads is several, and several spray heads are arranged in an equally spaced manner.

[0012] Preferably, a conveyor belt is provided at the rear end of the support base, the cleaning tank is located above the conveyor belt, and a plurality of drainage holes are formed in the conveyor belt, and the plurality of drainage holes are arranged at equal intervals.

[0013] Preferably, a water receiving tank is installed below the rear end of the support base, and the water receiving tank is arranged corresponding to the conveyor belt.

[0014] Preferably, a pushing cylinder is provided above the support base, the pushing cylinder is located at the front end of the cutting table, the output end of the pushing cylinder is connected with a piston rod, and the end of the piston rod is connected with a push plate, and the push plate is located above the cutting table.

[0015] Preferably, the pushing cylinder is installed on the support base through an L-shaped support, and the lower end surface of the push plate is in contact with the upper end surface of the cutting table.

[0016] Advantages of the present invention: Through the combined cooperation of the threaded rod, the moving block, the cutting knife, the slide rail, the slider, the cleaning tank, the water storage tank, the water pump, the water delivery pipe, the water transmission pipe, the water distribution pipe and the spray head, the present invention can realize the integration of cutting and cleaning of aluminum gusset plates. By rotating the threaded rod forward and backward, the moving block is driven to move up and down, so that the cutting knife can move up and down, and at the same time, the slider is driven to move on the slide rail, so as to perform cutting operation on the aluminum gusset plate. After cutting, the aluminum gusset plate is pushed by the push plate onto the conveyor belt. Under the conveyance of the conveyor belt, the aluminum gusset plate passes through the cleaning tank, so that the water pump pumps the water body out of the water storage tank and conveys the water body to the water distribution pipe through the water transmission pipe, and finally sprays out from each spray head. Since the water outlet of the spray head faces the conveyor belt direction, the waste chips on the aluminum gusset plate are washed away after the spray head sprays water, so as to achieve the purpose of removing chips. At the same time, the integration of cutting and cleaning eliminates the need for workers to carry the aluminum gusset plate to other equipment for cleaning, thus greatly improving the work efficiency and solving the problem that a large amount of waste chips remain on the aluminum gusset plate, making it impossible to realize the integration of cutting and cleaning, which has a great impact on the quality of the aluminum gusset plate for subsequent processing. Description of the drawings

[0017] Figure 1 is the front view of an aluminum gusset plate cutting and cleaning integrated machine of the present invention; Figure 2 is the main gear schematic diagram of an aluminum gusset plate cutting and cleaning integrated machine of the present invention; Figure 3 is the pressing plate schematic diagram of an aluminum gusset plate cutting and cleaning integrated machine of the present invention; Figure 4 is the sectional view of the cleaning tank of an aluminum gusset plate cutting and cleaning integrated machine of the present invention; Figure 5 is the push plate schematic diagram of an aluminum gusset plate cutting and cleaning integrated machine of the present invention; Figure 6 It is a schematic diagram of the moving block of an integrated aluminum gusset cutting and cleaning machine of the present invention; Figure 7 It is a schematic diagram of the slider of an integrated aluminum gusset cutting and cleaning machine of the present invention; In the figure: 1 - support base, 2 - cutting table, 21 - cutting groove, 3 - concave bracket, 31 - first extension plate, 311 - L-shaped support plate, 312 - motor, 313 - main gear, 32 - second extension plate, 322 - driving cylinder, 323 - hydraulic rod, 324 - pressing plate, 4 - vertical groove, 5 - threaded rod, 51 - secondary gear, 6 - moving block, 7 - cutting knife, 8 - slide rail, 9 - slider, 10 - cleaning tank, 11 - water storage tank, 12 - water pump, 13 - water delivery pipe, 14 - water transmission pipe, 15 - water distribution pipe, 16 - nozzle, 17 - conveyor belt, 177 - drainage hole, 18 - water receiving tank, 19 - pushing cylinder, 199 - piston rod, 200 - push plate, 20 - L-shaped support. Specific implementation mode

[0018] Refer to Figures 1 to 7 , an integrated aluminum gusset cutting and cleaning machine of the present invention includes a support base 1, a cutting table 2, a concave bracket 3, a vertical groove 4, a threaded rod 5, a moving block 6, a cutting knife 7, a slide rail 8, a slider 9, a cleaning tank 10, a water storage tank 11, a water pump 12, a water delivery pipe 13, a water transmission pipe 14, a water distribution pipe 15 and a nozzle 16. A cutting table 2 is provided at the front end above the support base 1, concave brackets 3 are provided on both sides of the cutting table 2, a vertical groove 4 is opened on one inner wall of the concave bracket 3, a threaded rod 5 is rotatably provided in the vertical groove 4, a moving block 6 is threadedly installed on the outer wall of the threaded rod 5, the side wall of the moving block 6 is connected with a cutting knife 7 through a support rod, a slide rail 8 is vertically provided on the other inner wall of the concave bracket 3, a slider 9 is slidably provided on the slide rail 8, and the side wall of the slider 9 is connected with the other end of the cutting knife 7 through a support rod; a cleaning tank 10 is provided at the rear end above the support base 1, a water storage tank 11 and a water pump 12 are provided above the cleaning tank 10, the input end of the water pump 12 is connected with the water storage tank 11 through a water delivery pipe 13, the output end of the water pump 12 is connected with a water transmission pipe 14, the water outlet of the water transmission pipe 14 penetrates through the inside of the cleaning tank 10 and is connected with a water distribution pipe 15, and the lower end of the water distribution pipe 15 is communicated with a nozzle 16. By rotating the threaded rod 5 forward and backward, the moving block 6 is driven to move up and down, so that the cutting knife 7 can move up and down, and at the same time, the slider 9 is driven to move on the slide rail 8, thereby performing a cutting operation on the aluminum gusset. The water body is pumped out of the water storage tank 11 by the water pump 12, and the water body is conveyed to the water distribution pipe 15 through the water transmission pipe 14 and finally sprayed out from each nozzle 16. Since the water outlet of the nozzle 16 faces the conveyor belt 17, the waste chips on the aluminum gusset are washed after the nozzle 16 discharges water, thereby achieving the purpose of removing chips, and the water pump 12 is controlled by an external power source.

[0019] See also Figure 1 A cutting groove 21 is horizontally opened on the cutting table 2, and the cutting groove 21 corresponds to the cutting knife 7 up and down, and the length, width and depth of the cutting groove 21 are all greater than the length, width and depth of the cutting knife 7. By opening the cutting groove 21, the cutting knife 7 can fall into the cutting groove 21 during the cutting process of the aluminum gusset plate, thereby avoiding direct contact between the cutting knife 7 and the cutting table 2, thereby playing a buffering role.

[0020] See also Figure 2 A first extension plate 31 is provided on the upper side wall of the concave bracket 3, an L-shaped support plate 311 is provided on the first extension plate 31, a motor 312 is provided on the first extension plate 311, an output shaft of the motor 312 passes through the lower end of the first extension plate 311 and is connected to a main gear 313, the top end of the threaded rod 5 passes through the upper part of the concave bracket 3 and is rotatably connected to a secondary gear 51, the secondary gear 51 is meshed and connected with the main gear 313, the input end of the motor 312 is electrically connected to an external power supply, when the motor 312 is started, the output shaft is driven to rotate, the output shaft drives the main gear 313 to rotate, the main gear 313 drives the secondary gear 51 to rotate, the secondary gear 51 drives the threaded rod 5 to rotate, and then drives the moving block 6 to move, thereby driving the cutting knife 7 to move.

[0021] See also Figure 3 A second extension plate 32 is provided in the upper middle part of the concave bracket 3, and a driving cylinder 322 is provided on the second extension plate 32. The output end of the driving cylinder 322 passes through the bottom of the second extension plate 32 and is connected to a hydraulic rod 323. The end of the hydraulic rod 323 is connected to a pressure plate 324. The pressure plate 324 is located above the cutting table 2. The input end of the driving cylinder 322 is electrically connected to an external power supply. When the driving cylinder 322 is started, the hydraulic rod 323 is driven to descend, and the hydraulic rod 323 drives the pressure plate 324 to descend, so that the pressure plate 324 presses the aluminum gusset plate downward, thereby avoiding the aluminum gusset plate from being offset during the cutting process.

[0022] See also Figure 4 There are several nozzles 16, and the nozzles 16 are arranged and distributed at equal intervals. By arranging and distributing the nozzles 16 at equal intervals, the waste chips on the aluminum gusset plate can be flushed evenly, thereby achieving the effect of chip removal.

[0023] See also Figure 1, a conveyor belt 17 is provided at the rear end of the support base 1. The cleaning tank 10 is located above the conveyor belt 17, and a plurality of drain holes 177 are formed in the conveyor belt 17. The plurality of drain holes 177 are arranged at equal intervals. It should be noted that the conveyor belt 17 is sleeved on two conveying rollers (not shown in the figure), and the conveying rollers are driven to rotate by a motor (not shown in the figure). There is a gap between the conveyor belt 17 and the inner side wall of the support base 1, so that the dirty water after flushing can flow into the gap between the conveyor belt 17 and the support base 1 and flow downward from the drain holes 177, preventing the water body from flowing out of the outside of the support base 1.

[0024] Refer to Figure 1 , a water receiving tank 18 is installed below the rear end of the support base 1. The water receiving tank 18 is arranged corresponding to the conveyor belt 17. It should be noted that the lower rear end of the support base 1 is an open structure (not shown in the figure). Therefore, after the dirty water after flushing flows into the gap between the conveyor belt 17 and the support base 1 and flows downward from the drain holes 177, it can directly fall into the water receiving tank 18, thus playing a role in collection and preventing the dirty water from flowing outwards and protecting the environment.

[0025] Refer to Figure 5 , a pushing cylinder 19 is provided above the support base 1. The pushing cylinder 19 is located at the front end of the cutting table 2. The output end of the pushing cylinder 19 is connected to a piston rod 199. The end of the piston rod 199 is connected to a push plate 200. The push plate 200 is located above the cutting table 2. The input end of the pushing cylinder 19 is electrically connected to an external power source. Therefore, after the pushing cylinder 19 is started, it drives the piston rod 199 to move, and the piston rod 199 drives the push plate 200 to move, thus pushing out the cut aluminum gusset plate above the cutting table 2 so that the aluminum gusset plate can fall onto the conveyor belt 17 for conveying.

[0026] Refer to Figure 1 , the pushing cylinder 19 is installed on the support base 1 through an L-shaped support 20, and the lower end surface of the push plate 200 is in contact with the upper end surface of the cutting table 2, so as to ensure that the push plate 200 is in contact with the edge of the aluminum gusset plate, thereby pushing the aluminum gusset plate.

[0027] The working process of the present invention: During the operation of an integrated aluminum gusset plate cutting and cleaning machine of the present invention, first, the aluminum gusset plate to be cut is placed on the cutting table 2. Then, the driving cylinder 322 drives the hydraulic rod 323 to descend, and the hydraulic rod 323 drives the pressing plate 324 to descend, so that the pressing plate 324 presses the aluminum gusset plate downward. Next, after the motor 312 starts, it drives the output shaft to rotate. The output shaft drives the main gear 313 to rotate. The main gear 313 drives the secondary gear 51 to rotate. The secondary gear 51 drives the threaded rod 5 to rotate. After the threaded rod 5 rotates, it further drives the moving block 6 to move downward, enabling the cutting knife 7 to move downward, and at the same time driving the slider 9 to move on the slide rail 8, thereby performing a cutting operation on the aluminum gusset plate. After the cutting is completed, the pressing plate 324 is raised to cancel the fixation of the aluminum gusset plate. Subsequently, the pushing cylinder 19 drives the piston rod 199 to move. The piston rod 199 drives the push plate 200 to move, and then pushes out the aluminum gusset plate that has been cut above the cutting table 2, so that the aluminum gusset plate can fall onto the conveyor belt 17 for conveyance. Then, the water pump 12 pumps water out of the water storage tank 11 and transports the water to the water distribution pipe 15 through the water transmission pipe 14, and finally sprays out from each spray head 16. Since the water outlet of the spray head 16 faces the direction of the conveyor belt 17, the waste chips on the aluminum gusset plate are washed after the spray head 16 discharges water. The dirty water after washing flows into the gap between the conveyor belt 17 and the support base 1 and can directly fall into the water receiving tank 18 after flowing downward through the drain hole 177, thereby playing a role in collection, avoiding the outward flow of dirty water, and protecting the environment.

[0028] The control method of the present invention is controlled by manually starting and closing the switch. The wiring diagram of the power element and the power supply are common knowledge in the art, and the present invention mainly aims to protect mechanical devices, so the control method and wiring layout of the present invention will not be explained in detail.

[0029] The above embodiments are illustrative of the present invention, not limiting of the present invention. Any solution obtained by simply transforming the present invention falls within the protection scope of the present invention.

Claims

1. An integrated machine for cutting and cleaning aluminum gusset plates, characterized in that: The invention comprises a support seat (1), a cutting table (2), a concave bracket (3), a vertical groove (4), a threaded rod (5), a moving block (6), a cutting knife (7), a slide rail (8), a slider (9), a cleaning box (10), a water storage tank (11), a water pump (12), a water delivery pipe (13), a water transfer pipe (14), a water distribution pipe (15) and a nozzle (16), wherein the cutting table (2) is arranged at the upper front end of the support seat (1), the cutting table (2) is arranged at both sides of the cutting table (2), a vertical groove (4) is opened on the inner wall of one side of the concave bracket (3), a threaded rod (5) is rotatably arranged in the vertical groove (4), a moving block (6) is threadedly mounted on the outer wall of the threaded rod (5), and the side wall of the moving block (6) is connected to a support rod through a support rod. A cutting knife (7) is provided vertically on the inner wall of the other side of the concave bracket (3), a sliding rail (8) is slidably provided on the sliding rail (8), and the side wall of the sliding rail (9) is connected to the other end of the cutting knife (7) through a support rod; a cleaning box (10) is provided at the upper rear end of the support seat (1), a water storage tank (11) and a water pump (12) are provided above the cleaning box (10), the input end of the water pump (12) is connected to the water storage tank (11) through a water pipe (13), the output end of the water pump (12) is connected to a water transfer pipe (14), the water outlet of the water transfer pipe (14) passes through the interior of the cleaning box (10) and is connected to a water distribution pipe (15), and the lower end of the water distribution pipe (15) is connected to a nozzle (16).

2. The aluminum gusset plate cutting and cleaning machine according to claim 1, characterized in that: A cutting groove (21) is transversely provided on the cutting table (2), the cutting groove (21) corresponds to the cutting knife (7) in the upper and lower parts, and the length, width and depth of the cutting groove (21) are greater than the length, width and depth of the cutting knife (7).

3. The aluminum gusset plate cutting and cleaning machine according to claim 1, characterized in that: A first extension plate (31) is provided on the upper side wall of the concave bracket (3), an L-shaped support plate (311) is provided on the first extension plate (31), a motor (312) is provided on the first extension plate (311), an output shaft of the motor (312) passes through the lower end of the first extension plate (311) and is connected to a main gear (313), a top end of the threaded rod (5) passes through the upper side of the concave bracket (3) and is rotatably connected to a secondary gear (51), and the secondary gear (51) is meshingly connected to the main gear (313).

4. The aluminum gusset plate cutting and cleaning integrated machine according to claim 1, characterized in that: A second extension plate (32) is provided in the middle of the upper part of the concave bracket (3), and a driving cylinder (322) is provided on the second extension plate (32). The output end of the driving cylinder (322) passes through the lower part of the second extension plate (32) and is connected to a hydraulic rod (323). The end of the hydraulic rod (323) is connected to a pressing plate (324), and the pressing plate (324) is located above the cutting table (2).

5. The aluminum gusset plate cutting and cleaning machine according to claim 1, characterized in that: There are a plurality of the nozzles (16), and the plurality of the nozzles (16) are arranged and distributed at equal intervals.

6. The aluminum gusset plate cutting and cleaning machine according to claim 1, characterized in that: A conveyor belt (17) is provided on the rear end of the support seat (1), the cleaning box (10) is located above the conveyor belt (17), and a plurality of drainage holes (177) are provided on the conveyor belt (17), wherein the plurality of drainage holes (177) are arranged at equal intervals.

7. The aluminum gusset plate cutting and cleaning machine according to claim 6, characterized in that: A water receiving box (18) is installed below the rear end of the support seat (1), and the water receiving box (18) is arranged corresponding to the conveyor belt (17).

8. The aluminum gusset plate cutting and cleaning machine according to claim 1, characterized in that: A push cylinder (19) is provided above the support seat (1), and the push cylinder (19) is located at the front end of the cutting table (2). The output end of the push cylinder (19) is connected to a piston rod (199), and the end of the piston rod (199) is connected to a push plate (200), and the push plate (200) is located above the cutting table (2).

9. The aluminum gusset plate cutting and cleaning integrated machine as claimed in claim 8, characterized in that: The pushing cylinder (19) is mounted on the support seat (1) via an L-shaped support (20), and the lower end surface of the pushing plate (200) is in contact with the upper end surface of the cutting table (2).

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