Wireless intelligent control metering device and method and electronic equipment

Through the wireless intelligent control metering device, the problems of easy damage and inconvenient management of wired sensors are solved, and the stability and safety of drilling rig equipment are improved.

CN120193825APending Publication Date: 2025-06-24CNPC BOHAI DRILLING ENG +1
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Patent Information

Application Number
CN202311792421.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-12-22
Publication Date
2025-06-24

AI Technical Summary

Technical Problem

In the prior art, wired sensors are prone to aging and damaged lines during use, inconvenient on-site maintenance, high failure rate, and lack of coordinated management of various components of the drill rig.

Method used

It adopts wireless intelligent control metering device, including a control host, a wireless digital thermometer, a wireless pressure sensor, a wireless pressure transmitter, a handle flowmeter and a four-in-one parameter meter, and wireless transmission of metering parameter signals through wireless, and alarm values ​​and display parameters are set on the control host.

Benefits of technology

It realizes unified coordination and management of various components of the drilling rig, improves equipment stability, and can issue alarms in case of emergency situations to ensure the safety of equipment and wellbores.

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Abstract

The invention belongs to the field, particularly relates to a wireless intelligent control metering device and method and electronic equipment, and aims to solve the problem that various sensors lack coordinated management on various parts. The control host (1) comprises a mainboard (7), a power supply (8), a receiving antenna (9) and a main interface; wireless digital thermometers (2) are respectively fixed on a disc brake (11) and a shell of a central main shaft (13) of a top drive (12); the wireless pressure sensor (3) is fixed on the hydraulic station (10); the union type wireless pressure transmitter (4) is arranged on the vertical pipe valve group (14); the handle type flowmeter (5) is mounted on the slurry elevated tank (15); the four-in-one parameter instrument (6) is connected with a weight indicator (16); and the control host (1) receives a metering parameter signal through the receiving antenna (9). According to the invention, the problem of unified coordination and management of each component by each sensor is solved.
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Description

Background Art

[0002] In drilling production, many drilling parameters are required, such as the weight on bit and hook load in the weight indicator. On-site, parameters such as the standpipe pressure, the pressure of the hydraulic power station for the auxiliary disk brake, and the mud displacement of the elevated flow tank also need to be understood to ensure safe drilling and wellbore safety. These technical parameters are mainly transmitted to the driller's cabin through wired sensors for the driller to observe and handle in a timely manner. The existing technology mainly uses wired transmission. Moving, disassembling, and reinstalling the connection of the sensors after arriving at the site consume a large amount of time.

[0003] During the use of wired sensors, the lines are prone to aging and damage, on-site maintenance operations are inconvenient, and the failure rate of the sensors is high after long-term use. There is a lack of coordinated management of various components of the drilling rig in on-site use of sensors. Summary of the Invention

[0004] To solve the above problems in the existing technology, that is, during the use of wired sensors, the lines are prone to aging and damage, on-site maintenance operations are inconvenient, the failure rate of the sensors is high after long-term use, and there is a lack of coordinated management of various components of the drilling rig in on-site use of sensors, the present invention provides a wireless intelligent control and measurement device, including a control host 1, a wireless digital thermometer 2, a wireless pressure sensor 3, a union-type wireless pressure transmitter 4, a handle-type flowmeter 5, and a four-in-one parameter instrument 6, characterized in that:

[0005] The control host 1 includes a main board 7, a power supply 8, a receiving antenna 9, and a main interface;

[0006] The wireless digital thermometer 2 is respectively fixed on the disk brake 11 and the outer shell of the central main shaft 13 of the top drive 12; the central main shaft 13 is the common central main shaft of the disk brake 11 and the top drive 12;

[0007] The wireless pressure sensor 3 is fixed on the hydraulic station 10;

[0008] The union-type wireless pressure transmitter 4 is installed on the riser valve group 14;

[0009] The handle-type flowmeter 5 is installed on the mud elevated flow tank 15;

[0010] The four-in-one parameter instrument 6 is connected to the weight indicator 16;

[0011] The control host 1 receives the measurement parameter signals sent by the wireless digital thermometer 2, the wireless pressure sensor 3, the union-type wireless pressure transmitter 4, the handle-type flowmeter 5, and the four-in-one parameter instrument 6 through the receiving antenna 9.

[0012] In a preferred embodiment, the control host 1 has eight control units, which are detachably fixed in the driller's cabin, and the eight control units are respectively controlled.

[0013] In a preferred embodiment, the housing of the control host 1 is an explosion-proof housing 17; the main board 7 and the power supply 8 are located inside the explosion-proof housing 17, and the receiving antenna 9 is located outside the explosion-proof housing (17); the main interface of the control host (1) is arranged on the opposite sides of the explosion-proof housing 17; the main interface of the control host 1 is of a display screen 18 structure.

[0014] In a preferred embodiment, the union type wireless pressure transmitter 4 specifically includes:

[0015] The union type wireless pressure transmitter 4 is composed of an antenna 19, a main board 20, a battery 21 and a union 22;

[0016] The union type wireless pressure transmitter 4 is connected to the riser valve group 14 through the union 22.

[0017] In a preferred embodiment, the four-in-one parameter instrument 6 is used to collect the weight-on-bit parameter, the hook load parameter and the flow rate parameter.

[0018] In a preferred embodiment, the handle type flowmeter 5 is detachably fixed on the mud elevated trough 15 through a fixing bracket 23.

[0019] In a preferred embodiment, the control host 1 can set an alarm value for the measurement parameter signal through the control unit, and an alarm is generated when the measurement parameter signal exceeds the alarm value.

[0020] A second aspect of the present invention proposes a wireless intelligent control measurement method. Based on the above-mentioned wireless intelligent control measurement device, the method includes:

[0021] The receiving antenna 9 receives the measurement parameter signals sent by the wireless digital thermometer 2, the wireless pressure sensor 3, the union type wireless pressure transmitter 4, the handle type flowmeter 5 and the four-in-one parameter instrument 6;

[0022] The receiving antenna 9 sends the received measurement parameter signals to the control host 1. The control host 1 sets alarm values for different measurement parameter signals through the control unit respectively, and an alarm is generated when the measurement parameter signal exceeds the alarm value; the control host 1 displays different measurement parameter signals on the main interface of the control host 1.

[0023] A third aspect of the present invention proposes an electronic device, including:

[0024] At least one processor; and

[0025] A memory communicatively connected to at least one of the processors; wherein,

[0026] The memory stores instructions executable by the processor, and the instructions are used to be executed by the processor to implement the above-mentioned wireless intelligent control metering method.

[0027] In a fourth aspect of the present invention, a computer-readable storage medium is proposed. The computer-readable storage medium stores computer instructions, and the computer instructions are used to be executed by a computer to implement the above-mentioned wireless intelligent control metering method.

[0028] Advantages of the present invention:

[0029] (1) The wireless intelligent control metering device of the present invention can solve the unified coordination and management of various components of the drilling rig, improve the stability of various equipment of the drilling rig, and can give an alarm in case of an emergency, which is beneficial to the safety of the equipment and the wellbore;

[0030] (2) The wireless intelligent control metering device of the present invention can transmit the corresponding technical parameters to the control host by wireless transmission. The control host displays these parameter information, and gives an alarm when an abnormal signal is found, so as to gain time for troubleshooting.

[0031] (3) The present invention monitors the drilling parameters and equipment parameters through the control host. As long as it is within the coverage area of the control host network, the staff can monitor the drilling and equipment technical parameters anytime and anywhere, especially key parameters such as pump pressure and change of hydrogen sulfide in the well. It can quickly respond to emergencies occurring at the well site, so as to improve the safety of well site production and the stability of equipment operation. The display of drilling and equipment parameters has a good user interface, which is convenient for users to use and has a good experience; the monitoring accuracy is high, the reliability is good, and the system usage cost is low. Description of the Drawings

[0032] By reading the detailed description of the non-limiting embodiments with reference to the following drawings, other features, objects and advantages of the present application will become more obvious:

[0033] Figure 1 is a simple structural schematic diagram of a wireless intelligent control metering device according to an embodiment of the present invention;

[0034] Figure 2 is a structural schematic diagram of a computer system of a server for implementing the method, system and device embodiments of the present application. Detailed Embodiments

[0035] The following further describes the present application in detail with reference to the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the related invention, rather than limiting the invention. Additionally, it should be noted that for the sake of description, only parts related to the relevant invention are shown in the drawings.

[0036] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments may be combined with each other. The following will describe the present application in detail with reference to the drawings and in combination with the embodiments.

[0037] The present invention provides a wireless intelligent control metering device, which includes a control host 1, a wireless digital thermometer 2, a wireless pressure sensor 3, a union type wireless pressure transmitter 4, a handle type flowmeter 5, and a four-in-one parameter meter 6, and is characterized in that:

[0038] The control host 1 includes a main board 7, a power supply 8, a receiving antenna 9, and a main interface;

[0039] The wireless digital thermometer 2 is respectively fixed on the disc brake 11 and on the outer shell of the central main shaft 13 of the top drive 12; the central main shaft 13 is the common central main shaft of the disc brake 11 and the top drive 12;

[0040] The wireless pressure sensor 3 is fixed on the hydraulic station 10;

[0041] The union type wireless pressure transmitter 4 is installed on the riser valve group 14;

[0042] The handle type flowmeter 5 is installed on the mud elevated tank 15;

[0043] The four-in-one parameter meter 6 is connected to the weight indicator 16;

[0044] The control host 1 receives the metering parameter signals sent by the wireless digital thermometer 2, the wireless pressure sensor 3, the union type wireless pressure transmitter 4, the handle type flowmeter 5, and the four-in-one parameter meter 6 through the receiving antenna 9.

[0045] For a clearer description of the wireless intelligent control metering device of the present invention, the following will Figure 1 detail each part in the embodiments of the present invention.

[0046] For the wireless intelligent control metering device of the first embodiment of the present invention, the detailed description of each part is as follows:

[0047] The wireless intelligent control metering device of the present invention includes a control host 1, a wireless digital thermometer 2, a wireless pressure sensor 3, a union type wireless pressure transmitter 4, a handle type flowmeter 5, and a four-in-one parameter meter 6, and is characterized in that:

[0048] The control host 1 includes a main board 7, a power supply 8, a receiving antenna 9, and a main interface;

[0049] The housing of the control host 1 is an explosion-proof housing 17; the main board 7 and the power supply 8 are located inside the explosion-proof housing 17, and the receiving antenna 9 is located outside the explosion-proof housing 17; the main interface of the control host 1 is set on the opposite side of the explosion-proof housing 17; the main interface of the control host 1 is a display screen 18 structure.

[0050] The control host 1 has eight control units, which are detachably fixed in the driller's cabin and are respectively controlled. The control host 1 receives the measurement parameter signals sent by the wireless digital thermometer 2, the wireless pressure sensor 3, the swivel wireless pressure transmitter 4, the handle-type flowmeter 5 and the four-in-one parameter instrument 6 through the receiving antenna 9. The control host 1 can set alarm values for the measurement parameter signals through the control unit, and an alarm will occur when the measurement parameter signals exceed the alarm values;

[0051] For example, if the channel CH01 is for measuring the standpipe pressure parameter, a certain threshold value is designed, the upper threshold value is 30, the lower threshold value is 20, and the normal operating pressure should be between the upper and lower threshold values. If it exceeds this range, the control host will issue an alarm to prompt the personnel to handle it immediately until the normal state.

[0052] The wireless digital thermometer 2 is respectively fixed on the disc brake 11 and the outer shell of the central main shaft 13 of the top drive 12; it is fixed on the disc brake 11 and the outer shell of the central main shaft 13 of the top drive 12; the central main shaft 13 is the common central main shaft of the disc brake 11 and the top drive 12;

[0053] The wireless pressure sensor 3 is fixed on the hydraulic station 10;

[0054] The swivel wireless pressure transmitter 4 is installed on the riser valve group 14; the swivel wireless pressure transmitter 4 is composed of an antenna 19, a main board 20, a battery 21 and a swivel 22; the swivel wireless pressure transmitter 4 is connected to the riser valve group 14 through the swivel 22.

[0055] The handle-type flowmeter 5 is installed on the mud elevated trough 15; the handle-type flowmeter 5 is detachably fixed on the mud elevated trough 15 through a fixing bracket 23.

[0056] The four-in-one parameter instrument 6 is connected to the weight indicator 16; the four-in-one parameter instrument 6 specifically includes: for collecting the hook load parameter, the block weight parameter and the flow rate parameter.

[0057] It should be noted that the wireless intelligent control metering device provided in the above embodiments is only illustrated by dividing the above function modules. In practical applications, the above functions can be allocated to different function modules according to needs, that is, the modules or steps in the embodiments of the present invention can be further decomposed or combined. For example, the modules in the above embodiments can be combined into one module, or further split into multiple sub-modules to complete all or part of the functions described above. The names of the modules and steps involved in the embodiments of the present invention are only used to distinguish each module or step, and are not regarded as improper limitations of the present invention.

[0058] The wireless intelligent control metering method according to the second embodiment of the present invention is based on the above wireless intelligent control metering device, and the method includes:

[0059] The receiving antenna 9 receives the metering parameter signals sent by the wireless digital thermometer 2, the wireless pressure sensor (3), the union type wireless pressure transmitter 4, the handle type flowmeter 5 and the four-in-one parameter instrument 6;

[0060] The receiving antenna 9 sends the received metering parameter signals to the control host 1. The control host 1 sets alarm values for different metering parameter signals through the control unit, and an alarm occurs when the metering parameter signals exceed the alarm values; the control host 1 displays different metering parameter signals on the main interface of the control host 1.

[0061] Those skilled in the art can clearly understand that for the convenience and simplicity of description, the specific working process and related descriptions of the above-described method can refer to the corresponding process in the foregoing method embodiments, and will not be repeated here.

[0062] Although the above steps are described in the above order in the above embodiments, those skilled in the art can understand that in order to achieve the effects of this embodiment, different steps do not have to be executed in such an order, and they can be executed simultaneously (in parallel) or in a reversed order, and these simple changes are all within the protection scope of the present invention.

[0063] An electronic device according to the third embodiment of the present invention includes:

[0064] At least one processor; and

[0065] A memory communicatively connected to at least one of the processors; wherein,

[0066] The memory stores instructions executable by the processor, and the instructions are used to be executed by the processor to implement the above wireless intelligent control metering method.

[0067] A computer-readable storage medium according to a fourth embodiment of the present invention, wherein the computer-readable storage medium stores computer instructions for being executed by a computer to implement the above-mentioned wireless intelligent control metering method.

[0068] Those skilled in the art can clearly understand that for the convenience and brevity of description, the specific working processes and related descriptions of the above-described storage device and processing device can refer to the corresponding processes in the foregoing method embodiments and will not be elaborated herein.

[0069] Those skilled in the art should be able to realize that the modules and method steps of each example described in combination with the embodiments disclosed herein can be implemented by electronic hardware, computer software, or a combination of the two. The programs corresponding to the software modules and method steps can be placed in a random access memory (RAM), internal memory, read-only memory (ROM), electrically programmable ROM, electrically erasable programmable ROM, registers, hard disk, removable disk, CD-ROM, or any other form of storage medium known in the art. To clearly illustrate the interchangeability of electronic hardware and software, the composition and steps of each example have been generally described according to functions in the above description. Whether these functions are executed in the form of electronic hardware or software depends on the specific application and design constraints of the technical solution. Those skilled in the art can use different methods to implement the described functions for each specific application, but such implementation should not be considered to exceed the scope of the present invention.

[0070] Next, refer to Figure 2 , which shows a schematic structural diagram of a computer system of a server for implementing the method, system, and device embodiments of the present application. Figure 2 The server shown is only an example and should not impose any limitations on the functions and usage scope of the embodiments of the present application.

[0071] As Figure 2 shown, the computer system includes a central processing unit (CPU, Central Processing Unit) 601, which can perform various appropriate actions and processes according to the program stored in the read-only memory (ROM, Read Only Memory) 602 or the program loaded from the storage section 608 into the random access memory (RAM, Random Access Memory) 603. In the RAM 603, various programs and data required for system operation are also stored. The CPU 601, ROM 602, and RAM 603 are connected to each other through a bus 604. The input / output (I / O, Input / Output) interface 605 is also connected to the bus 604.

[0072] The following components are connected to the I / O interface 605: an input section 606 including a keyboard, a mouse, etc.; an output section 607 including a cathode ray tube (CRT), a liquid crystal display (LCD), etc. as well as a speaker, etc.; a storage section 608 including a hard disk, etc.; and a communication section 609 including a network interface card such as a LAN (Local Area Network) card, a modem, etc. The communication section 609 performs communication processing via a network such as the Internet. A drive 610 is also connected to the I / O interface 605 as needed. A removable medium 611, such as a magnetic disk, an optical disk, a magneto-optical disk, a semiconductor memory, etc., is installed on the drive 610 as needed so that a computer program read therefrom is installed into the storage section 608 as needed.

[0073] In particular, according to an embodiment of the present disclosure, the processes described above with reference to the flowcharts can be implemented as computer software programs. For example, an embodiment of the present disclosure includes a computer program product that includes a computer program carried on a computer-readable medium, and the computer program includes program code for performing the methods shown in the flowcharts. In such an embodiment, the computer program can be downloaded and installed from a network through the communication section 609 and / or installed from the removable medium 611. When the computer program is executed by the central processing unit (CPU) 601, the above-described functions defined in the methods of the present application are performed. It should be noted that the computer-readable medium in the present application can be a computer-readable signal medium, a computer-readable storage medium, or any combination of the two. The computer-readable storage medium can be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination of the above. More specific examples of the computer-readable storage medium can include, but are not limited to: an electrical connection having one or more wires, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the above. In the present application, the computer-readable storage medium can be any tangible medium that contains or stores a program that can be used by or in conjunction with an instruction execution system, apparatus, or device. In the present application, the computer-readable signal medium can include a data signal propagated in a baseband or as part of a carrier wave, which carries the computer-readable program code. Such a propagated data signal can take various forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination of the above. The computer-readable signal medium can also be any computer-readable medium other than the computer-readable storage medium, which can send, propagate, or transmit a program for use by or in conjunction with an instruction execution system, apparatus, or device. The program code contained on the computer-readable medium can be transmitted by any suitable medium, including but not limited to: wireless, wire, optical fiber cable, RF, etc., or any suitable combination of the above.

[0074] Computer program code for performing the operations of this application can be written in one or more programming languages or combinations thereof. The above-mentioned programming languages include object-oriented programming languages such as Java, Smalltalk, C++, and also include conventional procedural programming languages such as the "C" language or similar programming languages. The program code can be executed entirely on the user's computer, partially on the user's computer, executed as a stand-alone software package, partially on the user's computer and partially on a remote computer, or entirely on a remote computer or server. In the case of a remote computer, the remote computer can be connected to the user's computer through any kind of network, including a local area network (LAN) or a wide area network (WAN), or it can be connected to an external computer (for example, by using an Internet service provider to connect through the Internet).

[0075] The flowcharts and block diagrams in the accompanying drawings illustrate the possible architectures, functions, and operations of systems, methods, and computer program products according to various embodiments of this application. In this regard, each block in the flowchart or block diagram can represent a module, a program segment, or a part of code that contains one or more executable instructions for implementing the specified logical function. It should also be noted that in some alternative implementations, the functions marked in the blocks can occur in a different order than that marked in the accompanying drawings. For example, two consecutive blocks shown can actually be executed substantially in parallel, and they can sometimes be executed in the reverse order, depending on the functions involved. It should also be noted that each block in the block diagram and / or flowchart, and the combination of blocks in the block diagram and / or flowchart, can be implemented by a dedicated hardware-based system for performing the specified functions or operations, or can be implemented by a combination of dedicated hardware and computer instructions.

[0076] The terms "first", "second", etc. are used to distinguish similar objects and not to describe or represent a specific order or sequence.

[0077] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, such that a process, method, article, or device / equipment that comprises a series of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent in these processes, methods, articles, or devices / equipment.

[0078] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

Claims

1. A wireless intelligent control metering device, comprising a control host (1), a wireless digital thermometer (2), a wireless pressure sensor (3), a union type wireless pressure transmitter (4), a handle type flowmeter (5) and a four-in-one parameter meter (6), characterized in that: The control host (1) comprises a main board (7), a power supply (8), a receiving antenna (9) and a main interface; The wireless digital thermometer (2) is respectively fixed on the disc brake (11) and on the outer shell of the central main shaft (13) of the top drive (12); the central main shaft (13) is the common central main shaft of the disc brake (11) and the top drive (12); The wireless pressure sensor (3) is fixed on the hydraulic station (10); The union type wireless pressure transmitter (4) is installed on the riser valve group (14); The handle type flowmeter (5) is installed on the mud elevated trough (15); The four-in-one parameter meter (6) is connected to the weight indicator (16); The control host (1) receives the metering parameter signals sent by the wireless digital thermometer (2), the wireless pressure sensor (3), the union type wireless pressure transmitter (4), the handle type flowmeter (5) and the four-in-one parameter meter (6) through the receiving antenna (9).

2. The wireless intelligent control metering device according to claim 1, wherein The control host (1) specifically includes: The control host (1) has eight control units, which are detachably fixed in the driller's cabin. The eight control units are respectively controlled, and the eight control units have corresponding communication channels.

3. A wireless intelligent control metering device according to claim 1, characterized in that, The control host (1) specifically includes: The outer shell of the control host (1) is an explosion-proof shell (17); the main board (7) and the power supply (8) are located inside the explosion-proof shell (17), and the receiving antenna (9) is located outside the explosion-proof shell (17); the main interface of the control host (1) is arranged on the opposite side of the explosion-proof shell (17); the main interface of the control host (1) is of a display screen (18) structure.

4. A wireless intelligent control metering device according to claim 1, characterized in that The union type wireless pressure transmitter (4) specifically includes: The union type wireless pressure transmitter (4) is composed of an antenna (19), a main board (20), a battery (21) and a union (22); The union type wireless pressure transmitter (4) is connected to the riser valve group (14) through the union (22).

5. A wireless intelligent control metering device according to claim 1, characterized in that, The four-in-one parameter meter (6) specifically includes: It is used to collect the hook load parameter, the weight on bit parameter and the flow rate parameter.

6. The wireless intelligent control metering device according to claim 1, characterized in that, The handle type flowmeter (5) specifically includes: It is detachably fixed on the mud elevated trough (15) through a fixing bracket (23).

7. An intelligent wireless control metering device according to claim 1, characterized in that, The control host (1) can set an alarm value for the metering parameter signal through the control unit, and an alarm will occur when the metering parameter signal exceeds the alarm value.

8. A wireless intelligent control metering method, based on the wireless intelligent control metering device according to any one of the above claims 1-7, characterized in that, The method includes: The receiving antenna (9) receives the metering parameter signals sent by the wireless digital thermometer (2), the wireless pressure sensor (3), the union type wireless pressure transmitter (4), the handle type flowmeter (5) and the four-in-one parameter meter (6); The receiving antenna (9) sends the received metering parameter signal to the control host (1). The control host (1) sets alarm values for different metering parameter signals respectively through a control unit, and an alarm occurs when the metering parameter signal exceeds the alarm value. The control host (1) displays different metering parameter signals on the main interface of the control host (1).

9. An electronic device, characterized in that, Comprising: At least one processor; And A memory communicatively connected to at least one of the processors; wherein, The memory stores instructions executable by the processor, and the instructions are used to be executed by the processor to implement the wireless intelligent control metering method recited in claim 8.

10. A computer-readable storage medium, characterized in that, The computer-readable storage medium stores computer instructions, and the computer instructions are used to be executed by the computer to implement the wireless intelligent control metering method recited in claim 8.