Thermal insulation and structure integrated external wall panel and production equipment thereof

Abstract

The invention relates to the technical field of building structures, and discloses a heat preservation and structure integration external wall panel and production equipment thereof.The heat preservation and structure integration external wall panel comprises an external wall panel body, and the external wall panel body comprises an upper concrete layer, a lower concrete layer, a heat preservation layer and tension hooks; the heat preservation layer is connected between the upper concrete layer and the lower concrete layer, and the tension hooks are embedded in the upper concrete layer and the lower concrete layer. The external wall panel is reasonable in design, the tension hooks are matched with the lower transverse bars, the lower longitudinal bars, the upper transverse bars and the upper longitudinal bars, so that the thermal insulation layer is tightly combined with the concrete matrix, the stability of the external wall panel in long-term use is enhanced, the thermal insulation layer is prevented from falling off, and the service life of the external wall panel is prolonged. Through the arrangement of the feeding mechanism, the mold assembly, the vibration mechanism, the horizontal driving mechanism, the slicking mechanism and the maintenance mechanism, automatic forming and maintenance of the outer wallboard are conveniently achieved, so that turnover in the production process is not needed, and the machining efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of building structures, and particularly relates to an integrated thermal insulation and structure exterior wall panel and its production equipment. Background Art

[0002] With the improvement of building energy conservation requirements, exterior wall thermal insulation technology has been widely applied. Traditional exterior wall panel systems mostly adopt a structure in which the exterior wall panel is separated from the internal thermal insulation material. This structure has problems such as poor fixation between the thermal insulation and the exterior wall panel and poor heat transfer performance, resulting in phenomena such as easy detachment and hollowing between the exterior wall panel and the thermal insulation layer. In addition, existing production equipment usually requires manual operation and needs to be transferred between multiple workstations during the production process, resulting in low production efficiency, high labor costs, and difficulty in achieving efficient and stable batch production.

[0003] Currently, although there are some integrated thermal insulation and exterior wall panel products on the market, most still adopt traditional manual operation and staged production methods and cannot make full use of modern automated production technology; therefore, we propose an integrated thermal insulation and structure exterior wall panel and its production equipment to solve this problem. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcoming that the thermal insulation layer of a conventional thermal insulation exterior wall structure is prone to detachment, and to propose an integrated thermal insulation and structure exterior wall panel and its production equipment.

[0005] In order to achieve the above purpose, the present invention adopts the following technical scheme:

[0006] An integrated thermal insulation and structure exterior wall panel, comprising: an exterior wall panel body, the exterior wall panel body includes: an upper concrete layer, a lower concrete layer, a thermal insulation layer, and tension hooks. The thermal insulation layer is connected between the upper concrete layer and the lower concrete layer. The tension hooks are embedded inside the upper concrete layer and the lower concrete layer. Lower horizontal bars and lower vertical bars are embedded in the lower concrete layer, upper horizontal bars and upper vertical bars are embedded in the upper concrete layer, and the tension hooks are sleeved outside the upper vertical bars and the lower vertical bars.

[0007] Preferably, a plurality of through holes are opened on one side of the tension hook, the upper horizontal bars and the lower horizontal bars penetrate through the corresponding through holes, and the upper horizontal bars, upper vertical bars, lower horizontal bars, and lower vertical bars are all made of steel bars.

[0008] Preferably, the material of the thermal insulation layer is made of polyurethane foam.

[0009] The present invention also provides a production device for the above-mentioned integrated thermal insulation and structural exterior wall panel, including: a device body, and the device body includes: a base and a moving table. A mold assembly is arranged on the top of the moving table, a vibration mechanism and a support mechanism are arranged at the bottom of the moving table, a horizontal driving mechanism is arranged at the bottom of the support mechanism, a fixing frame is arranged on the top of the base, and a concrete feeding mechanism, a scraping mechanism and a curing mechanism are arranged on the fixing frame;

[0010] The vibration mechanism includes: a disc, a first motor, an internal gear ring and a mounting seat. The disc and the internal gear ring are both fixedly installed at the bottom of the moving table. A rotating frame is rotatably sleeved on the outer side of the disc. The mounting seat is fixedly installed on one side of the rotating frame. The first motor is fixedly installed on the top of the mounting seat. A driving bevel gear and an eccentric block are fixedly installed on the output shaft of the first motor. A vertical shaft is rotatably installed in the mounting seat. A small gear and a driven bevel gear are respectively fixedly installed at the top end and the bottom end of the vertical shaft. The small gear meshes with the internal gear ring, and the driving bevel gear meshes with the driven bevel gear;

[0011] The number of teeth of the driving bevel gear is much smaller than the number of teeth of the driven bevel gear, and the number of teeth of the small gear is much smaller than the number of teeth of the internal gear ring. A limiting ring is fixedly sleeved on the outer side of the disc, and the limiting ring is movably abutted against the bottom of the rotating frame.

[0012] Preferably, the mold assembly includes: an upper template, a lower template, a first cylinder and a second cylinder. The output end of the first cylinder is fixedly connected to one side of the lower template, and the output end of the second cylinder is fixedly connected to one side of the lower template. The upper template, the lower template, the first cylinder and the second cylinder are all provided in four groups. Four vertical plates are fixedly installed on the top of the moving table. The first cylinder and the second cylinder are fixedly installed on one side of the corresponding vertical plates. Guide rods are fixedly installed on one side of the upper template and the lower template. The guide rods are slidably installed in the corresponding vertical plates. Circular slots are opened on the other side of the upper template and the lower template.

[0013] Preferably, the support mechanism includes a bottom plate, a horizontal plate and two support plates. The top of the support plate is fixedly connected to the moving table. The bottom of the support plate is fixedly installed with a longitudinal guide rail. The outer side of the longitudinal guide rail is slidably sleeved with a longitudinal guide frame. The front and rear sides of the top of the horizontal plate are fixedly installed with transverse guide rails. The outer side of the transverse guide rail is slidably sleeved with a transverse guide frame. The transverse guide frame is fixedly installed at the bottom of the longitudinal guide frame. The top of the bottom plate is fixedly installed with a plurality of vertical guide rods. The vertical guide rods are slidably installed inside the horizontal plate. A plurality of first springs are fixedly installed between the bottom plate and the horizontal plate. One side of the longitudinal guide frame is fixedly installed with a plurality of second springs. The other end of the second spring is fixedly installed with a baffle. The baffle is fixedly installed at the top of the horizontal plate. The outer side of the support plate is fixedly installed with a third spring. The other end of the third spring is fixedly installed with an ear plate. The ear plate is fixedly installed at the top of the corresponding longitudinal guide frame. The front and rear sides of the bottom of the bottom plate are fixedly installed with sliding seats. The front and rear sides of the top of the base are fixedly installed with slide rails. The sliding seats are slidably sleeved on the outer sides of the slide rails.

[0014] Preferably, the horizontal driving mechanism includes a first driving motor and a first driving plate. The first driving motor is fixedly installed on one side of the base. A first lead screw is fixedly installed on the output shaft of the first driving motor. The first driving plate is threadedly sleeved on the outer side of the first lead screw. The first driving plate is fixedly installed at the bottom of the bottom plate.

[0015] Preferably, the concrete feeding mechanism includes a feeding frame, two second driving motors and two baffle plates. The bottom of both sides of the feeding frame is fixedly installed with a second driving plate. The second driving motor is fixedly installed on the front side of the fixed frame. A second lead screw is fixedly installed on the output shaft of the second driving motor. The second driving plate is threadedly sleeved on the outer side of the second lead screw. The baffle plate is movably abutted against the bottom of the feeding frame. The bottom of both sides of the feeding frame is fixedly installed with a first electric push rod. The output end of the first electric push rod is fixedly connected to the corresponding baffle plate. The bottom of the fixed frame is fixedly installed with a guiding track. The second driving plate is slidably sleeved on the outer side of the guiding track.

[0016] Preferably, the leveling mechanism includes a third driving motor, a third driving plate and a scraper. The second driving motor is fixedly installed on the front side of the fixed frame. A third lead screw is fixedly installed on the output shaft of the third driving motor. The third driving plate is threadedly sleeved on the outer side of the third lead screw. A second electric push rod is fixedly installed on the top of the third driving plate. The output end of the second electric push rod is fixedly installed on the top of the scraper.

[0017] Preferably, the curing mechanism includes: a fourth driving motor, a fourth driving plate, a water tank, and a spray cylinder. The fourth driving motor is fixedly installed on the front side of the fixing frame. A fourth lead screw is fixedly installed on the output shaft of the fourth driving motor. The fourth driving plate is threadedly sleeved outside the fourth lead screw. The water tank is fixedly installed on the top of the fourth driving plate. A submersible pump is arranged inside the water tank. The water outlet of the submersible pump is communicated with the top of the spray cylinder. A plurality of nozzles are communicated with the bottom of the spray cylinder. Connecting rods are fixedly installed at both ends of the spray cylinder. The connecting rods are fixedly installed at the bottom of the fourth driving plate.

[0018] Preferably, support columns are fixedly installed at the four corners of the bottom of the fixing frame. The support columns are fixedly installed on the top of the base. Three sliding holes are fixedly installed on the top of the fixing frame. The feeding frame, the third driving plate, and the fourth driving plate are respectively slidably installed in the corresponding sliding holes. First guiding plates are slidably installed on both sides of the third driving plate. Second guiding plates are slidably installed on both sides of the fourth driving plate. The first guiding plates and the second guiding plates are fixedly installed in the corresponding sliding holes. Stabilizing frames are fixedly installed on the front and rear sides of the top of the base. Stabilizing grooves are formed on the front and rear sides of the moving table. The stabilizing frames are adapted to the stabilizing grooves.

[0019] Guiding frames are fixedly installed on both sides of the feeding frame. A connecting track is fixedly installed on the top of the fixing frame. The guiding frames are slidably sleeved outside the connecting track.

[0020] Preferably, a stirring mechanism is arranged inside the feeding frame. The stirring mechanism includes: a stirring shaft and a plurality of stirring paddles. The stirring paddles are fixedly installed outside the stirring shaft. The stirring shaft is rotatably installed on the inner walls of both sides of the feeding frame. A transmission gear is fixedly installed at one end of the stirring shaft. A rack is fixedly installed on the top of the fixing frame. The transmission gear meshes with the rack.

[0021] Compared with the prior art, the present invention provides a thermal insulation and structure integrated exterior wall panel and its production equipment, having the following beneficial effects:

[0022] (1) By arranging the polyurethane foam thermal insulation layer, the thermal insulation performance of the exterior wall panel is improved. By arranging the tension hooks in cooperation with the lower horizontal bars, lower vertical bars, upper horizontal bars, and upper vertical bars, the thermal insulation layer is tightly combined with the concrete matrix, enhancing the stability of the exterior wall panel during long-term use. Especially under the action of external environments such as wind force and temperature difference, problems such as the thermal insulation layer falling off and warping are prevented. The setting of the tension hooks makes the bonding force between the thermal insulation layer and the concrete more firm, avoiding falling off caused by material aging or external force during long-term use.

[0023] (2) Place the lower horizontal bars, lower longitudinal bars, and tension hooks inside the four lower templates, and start the first cylinder to drive the four lower templates to approach each other, so that the lower horizontal bars and lower longitudinal bars are inserted into the corresponding circular slots for positioning. Load the concrete into the feeding frame, and start the first electric push rod and the second driving motor. The first electric push rod drives the baffle plate to move horizontally, so that the concrete is put into the four lower templates from the bottom of the feeding frame. The second driving motor drives the second lead screw to rotate, and the second lead screw drives the feeding frame to move back and forth through the threaded cooperation with the second driving plate. By starting the first driving motor to drive the first lead screw to rotate, the first lead screw drives the support mechanism and the moving table to move horizontally through the threaded cooperation with the first driving plate, so as to evenly put the concrete into the feeding frame;

[0024] (3) Start the first motor to drive the eccentric block and the driving bevel gear to rotate. When the eccentric block rotates, due to the centrifugal force, the moving table generates an oblique back-and-forth vibration. At the same time, the driving bevel gear drives the vertical shaft and the pinion to rotate through the meshing with the driven bevel gear. The pinion drives the rotating frame and the mounting seat to rotate outside the disc through the meshing with the internal gear ring, so that the eccentric block performs a circular motion while rotating, thus continuously changing the vibration direction of the moving table, making the concrete in the lower template vibrate and compact repeatedly, eliminating air bubbles, and then standing still to make the concrete at the bottom take shape;

[0025] (4) Place the insulation layer on the formed concrete, then place the upper horizontal bars and upper longitudinal bars inside the four upper templates, and start the second cylinder to drive the four upper templates to approach each other, so that the upper horizontal bars and upper longitudinal bars are inserted into the circular slots. Then start the first electric push rod, the first driving motor, and the second driving motor to evenly put the concrete into the four upper templates. Start the first motor to drive the horizontal plate to vibrate to compact the concrete, and start the second electric push rod to drive the scraper to move vertically. Start the third driving motor to drive the third lead screw to rotate, and the third lead screw drives the scraper to move back and forth through the threaded cooperation with the third driving plate, so as to level the concrete. Then stand still to make the upper concrete take shape. During the forming process, start the first driving motor to drive the moving table to move under the spray cylinder, so that the stabilizing frame is inserted into the stabilizing slot to support and fix the moving table. And the fourth motor and the submersible pump can be started regularly. The submersible pump guides the water in the water tank into the spray cylinder and sprays it out from multiple nozzles, so as to atomize the water and spray it onto the formed concrete. The fourth driving motor drives the first driving plate to move back and forth, so as to drive the spray cylinder to move back and forth, improving the spray uniformity, so as to realize the maintenance of the concrete. After it is completely formed, start the first cylinder and the second cylinder to drive the four upper templates and the four lower templates to move away from each other, so as to realize demoulding.

[0026] The design of the present invention is reasonable. Through the feeding mechanism, die assembly, vibration mechanism, horizontal driving mechanism and scraping mechanism provided, it is convenient to form the exterior wall panel, and through the curing mechanism provided, the curing work can be automatically realized during the forming process, so that there is no need to transfer the concrete during the forming process, improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a three-dimensional structure schematic diagram of the thermal insulation and structure integrated exterior wall panel proposed by the present invention;

[0028] Figure 2 It is an exploded three-dimensional structure schematic diagram of the thermal insulation and structure integrated exterior wall panel proposed by the present invention;

[0029] Figure 3 It is a sectional structure schematic diagram of the thermal insulation and structure integrated exterior wall panel proposed by the present invention;

[0030] Figure 4 is Figure 3 the partial enlarged view of part A in

[0031] Figure 5 It is a three-dimensional structure schematic diagram of the production equipment of the thermal insulation and structure integrated exterior wall panel proposed by the present invention;

[0032] Figure 6 It is a sectional structure schematic diagram of the production equipment of the thermal insulation and structure integrated exterior wall panel proposed by the present invention;

[0033] Figure 7 is Figure 6 the partial enlarged view of part B in

[0034] Figure 8 is Figure 6 the partial enlarged view of part C in

[0035] Figure 9 is Figure 6 the partial enlarged view of part D in

[0036] Figure 10 It is a three-dimensional structure schematic diagram of the die assembly proposed by the present invention;

[0037] Figure 11 It is a three-dimensional structure schematic diagram of the support mechanism and vibration mechanism proposed by the present invention;

[0038] Figure 12 is Figure 11 the partial enlarged view of part E in

[0039] Figure 13 It is a three-dimensional structure schematic diagram of the vibration mechanism proposed by the present invention;

[0040] Figure 14 is Figure 13 a partially enlarged view of part F in

[0041] Figure 15 a three-dimensional structural schematic diagram of the concrete feeding mechanism proposed by the present invention;

[0042] Figure 16 a three-dimensional structural schematic diagram of the leveling mechanism proposed by the present invention;

[0043] Figure 17 a three-dimensional structural schematic diagram of the curing mechanism proposed by the present invention;

[0044] Figure 18 Another structure of an external wall panel with integrated thermal insulation and structure proposed by the present invention.

[0045] In the figure: 100, the main body of the exterior wall panel; 1001, the lower concrete layer; 1002, the upper concrete layer; 1003, the thermal insulation layer; 1004, the tension hook; 1005, the lower longitudinal reinforcement; 1006, the lower transverse reinforcement; 1007, the upper transverse reinforcement; 1008, the upper longitudinal reinforcement; 200, the main body of the equipment; 3001, calcium silicate board; 3002, thermosetting thermal insulation mortar; 3003, molded graphite polystyrene board; 3004, polystyrene particle thermosetting thermal insulation mortar; 3005, plastering mortar; 3006, steel bar truss; 3007, fastener; 1, the base; 101, the support column; 102, the fixing frame; 103, the stabilizing frame; 2, the moving table; 3, the mold assembly; 301, the lower template; 302, the upper template; 303, the first cylinder; 304, the second cylinder; 305, the vertical plate; 306, the circular slot; 4, the support mechanism; 401, the bottom plate; 402, the vertical guide rod; 403, the horizontal plate; 404, the horizontal guide rail; 405, the horizontal guide frame; 406, the longitudinal guide frame; 407, the longitudinal guide rail; 408, the support plate; 409, the first spring; 410, the second spring; 411, the third spring; 414, the slide rail; 415, the sliding seat; 5, the vibration mechanism; 501, the disc; 502, the internal gear ring; 503, the pinion; 504, the rotating frame; 505, the mounting seat; 506, the first motor; 507, the driving bevel gear; 508, the eccentric block; 509, the driven bevel gear; 510, the vertical shaft; 6, the horizontal driving mechanism; 601, the first driving motor; 602, the first driving plate; 603, the first lead screw; 7, the concrete feeding mechanism; 701, the feeding hopper; 702, the second driving plate; 703, the guiding track; 704, the second lead screw; 705, the second driving motor; 706, the baffle plate; 707, the guiding frame; 708, the connecting track; 709, the first electric push rod; 710, the stirring shaft; 711, the stirring paddle; 712, the transmission gear; 713, the rack; 8, the scraping mechanism; 801, the third driving plate; 802, the first guiding plate; 803, the third lead screw; 804, the third driving motor; 805, the scraping plate; 806, the second electric push rod; 9, the curing mechanism; 901, the fourth driving plate; 902, the second guiding plate; 903, the fourth lead screw; 904, the fourth driving motor; 905, the water tank; 906, the spray cylinder; 907, the nozzle; 908, the submersible pump. Detailed implementation manners

[0046] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0047] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.

[0048] Referring to Figures 1 - 4 , a thermal insulation and structural integrated exterior wall panel, comprising: an exterior wall panel body 100, the exterior wall panel body 100 includes: an upper concrete layer 1002, a lower concrete layer 1001, a thermal insulation layer 1003 and a tension hook 1004. The thermal insulation layer 1003 is connected between the upper concrete layer 1002 and the lower concrete layer 1001. The tension hook 1004 is embedded inside the upper concrete layer 1002 and the lower concrete layer 1001. Lower horizontal bars 1006 and lower longitudinal bars 1005 are embedded in the lower concrete layer 1001. Upper horizontal bars 1007 and upper longitudinal bars 1008 are embedded in the upper concrete layer 1002. The tension hook 1004 is sleeved outside the upper longitudinal bar 1008 and the lower longitudinal bar 1005.

[0049] In this embodiment, a plurality of through holes are formed on one side of the tension hook 1004. The upper horizontal bar 1007 and the lower horizontal bar 1006 penetrate through the corresponding through holes. The upper horizontal bar 1007, the upper longitudinal bar 1008, the lower horizontal bar 1006 and the lower longitudinal bar 1005 are all made of steel bars.

[0050] In this embodiment, the material of the thermal insulation layer 1003 is made of polyurethane foam. The polyurethane foam has a lower thermal conductivity and can effectively maintain the temperature inside the building. It is one of the materials with the best thermal insulation performance at present. The polyurethane foam has a relatively high compressive strength and can adapt to the long-term load-bearing of the building. The polyurethane foam itself has strong waterproofness and can effectively prevent water penetration.

[0051] In this embodiment, the thermal insulation performance of the exterior wall panel is improved by setting the polyurethane foam thermal insulation layer 1003. By setting the tension hook 1004 in cooperation with the lower horizontal bar 1006, the lower longitudinal bar 1005, the upper horizontal bar 1007 and the upper longitudinal bar 1008, the thermal insulation layer 1003 forms a tight combination with the concrete matrix, enhancing the stability of the exterior wall panel during long-term use. Especially under the action of external environments such as wind force and temperature difference, it prevents problems such as the thermal insulation layer 1003 falling off and warping. The setting of the tension hook 1004 makes the bonding force between the thermal insulation layer 1003 and the concrete more firm, avoiding falling off caused by material aging or external force during long-term use.

[0052] Reference Figure 18, a thermal insulation and structural integrated exterior wall panel can also be another structure, including: polystyrene granule thermosetting thermal insulation mortar 3004, a plastering mortar 3005 is provided at the front end of the polystyrene granule thermosetting thermal insulation mortar 3004, a molded graphite polystyrene board 3003 is provided at the rear end of the polystyrene granule thermosetting thermal insulation mortar 3004, a thermosetting thermal insulation mortar 3002 is provided at the rear end of the molded graphite polystyrene board 3003, a calcium silicate board 3001 is provided at the rear end of the thermosetting thermal insulation mortar 3002, a steel bar truss 3006 is provided at the top of the polystyrene granule thermosetting thermal insulation mortar 3004, and a fastener 3007 is sleeved outside the steel bar truss 3006.

[0053] Referring to Figures 5 - 17 , the present invention also provides a production device for the above-mentioned thermal insulation and structural integrated exterior wall panel, including: a device body 200, the device body 200 includes: a base 1 and a moving table 2, a mold assembly 3 is arranged on the top of the moving table 2, a vibration mechanism 5 and a support mechanism 4 are arranged at the bottom of the moving table 2, a horizontal driving mechanism 6 is arranged at the bottom of the support mechanism 4, a fixing frame 102 is arranged on the top of the base 1, and a concrete feeding mechanism 7, a scraping mechanism 8 and a curing mechanism 9 are arranged on the fixing frame 102;

[0054] The vibration mechanism 5 includes: a disc 501, a first motor 506, an internal gear ring 502 and a mounting seat 505. The disc 501 and the internal gear ring 502 are both fixedly installed at the bottom of the moving table 2. A rotating frame 504 is rotatably sleeved outside the disc 501. The mounting seat 505 is fixedly installed on one side of the rotating frame 504. The first motor 506 is fixedly installed on the top of the mounting seat 505. A driving bevel gear 507 and an eccentric block 508 are fixedly installed on the output shaft of the first motor 506. A vertical shaft 510 is rotatably installed in the mounting seat 505. A small gear 503 and a driven bevel gear 509 are respectively fixedly installed at the top and bottom of the vertical shaft 510. The small gear 503 meshes with the internal gear ring 502, and the driving bevel gear 507 meshes with the driven bevel gear 509;

[0055] The number of teeth of the driving bevel gear 507 is much smaller than the number of teeth of the driven bevel gear 509, and the number of teeth of the small gear 503 is much smaller than the number of teeth of the internal gear ring 502. A limiting ring is fixedly sleeved outside the disc 501, and the limiting ring is movably abutted against the bottom of the rotating frame 504.

[0056] In this embodiment, the mold assembly 3 includes: an upper template 302, a lower template 301, a first cylinder 303 and a second cylinder 304. The output end of the first cylinder 303 is fixedly connected to one side of the lower template 301, and the output end of the second cylinder 304 is fixedly connected to one side of the lower template 301. The upper template 302, the lower template 301, the first cylinder 303 and the second cylinder 304 are all provided in four groups. Four vertical plates 305 are fixedly installed at the top of the moving table 2. The first cylinder 303 and the second cylinder 304 are fixedly installed on one side of the corresponding vertical plates 305. Guide rods are fixedly installed on one side of the upper template 302 and the lower template 301, and the guide rods are slidably installed in the corresponding vertical plates 305. Circular slots 306 are formed on the other side of the upper template 302 and the lower template 301.

[0057] In this embodiment, the support mechanism 4 includes: a bottom plate 401, a horizontal plate 403 and two support plates 408. The top of the support plate 408 is fixedly connected to the moving table 2. A longitudinal guide rail 407 is fixedly installed at the bottom of the support plate 408. A longitudinal guide frame 406 is slidably sleeved on the outside of the longitudinal guide rail 407. Horizontal guide rails 404 are fixedly installed on the front and rear sides of the top of the horizontal plate 403. A transverse guide frame 405 is slidably sleeved on the outside of the horizontal guide rail 404. The transverse guide frame 405 is fixedly installed at the bottom of the longitudinal guide frame 406. A plurality of vertical guide rods 402 are fixedly installed at the top of the bottom plate 401, and the vertical guide rods 402 are slidably installed inside the horizontal plate 403. A plurality of first springs 409 are fixedly installed between the bottom plate 401 and the horizontal plate 403. A plurality of second springs 410 are fixedly installed on one side of the longitudinal guide frame 406, and the other ends of the second springs 410 are fixedly installed with a baffle plate, and the baffle plate is fixedly installed on the top of the horizontal plate 403. A plurality of third springs 411 are fixedly installed on the outside of the support plate 408, and the other ends of the third springs 411 are fixedly installed with ear plates, and the ear plates are fixedly installed on the top of the corresponding longitudinal guide frame 406. Sliding seats 415 are fixedly installed on the front and rear sides of the bottom of the bottom plate 401, and slide rails 414 are fixedly installed on the front and rear sides of the top of the base 1, and the sliding seats 415 are slidably sleeved on the outside of the slide rails 414.

[0058] In this embodiment, the horizontal driving mechanism 6 includes: a first driving motor 601 and a first driving plate 602. The first driving motor 601 is fixedly installed on one side of the base 1, a first lead screw 603 is fixedly installed on the output shaft of the first driving motor 601, the first driving plate 602 is threadedly sleeved on the outside of the first lead screw 603, and the first driving plate 602 is fixedly installed at the bottom of the bottom plate 401.

[0059] In this embodiment, the concrete feeding mechanism 7 includes: a feeding frame 701, two second driving motors 705 and two baffle plates 706. Second driving plates 702 are fixedly installed at the bottom of both sides of the feeding frame 701. The second driving motors 705 are fixedly installed on the front side of the fixing frame 102. A second lead screw 704 is fixedly installed on the output shaft of the second driving motor 705. The second driving plates 702 are threadedly sleeved on the outside of the second lead screw 704. The baffle plates 706 are movably abutted against the bottom of the feeding frame 701. First electric push rods 709 are fixedly installed at the bottom of both sides of the feeding frame 701. The output end of the first electric push rod 709 is fixedly connected to the corresponding baffle plate 706. A guiding track 703 is fixedly installed at the bottom of the fixing frame 102. The second driving plates 702 are slidably sleeved on the outside of the guiding track 703.

[0060] In this embodiment, the leveling mechanism 8 includes: a third driving motor 804, a third driving plate 801 and a scraper 805. The second driving motor 705 is fixedly installed on the front side of the fixing frame 102. A third lead screw 803 is fixedly installed on the output shaft of the third driving motor 804. The third driving plate 801 is threadedly sleeved on the outside of the third lead screw 803. A second electric push rod 806 is fixedly installed on the top of the third driving plate 801. The output end of the second electric push rod 806 is fixedly installed on the top of the scraper 805.

[0061] In this embodiment, the curing mechanism 9 includes: a fourth driving motor 904, a fourth driving plate 901, a water tank 905 and a spray cylinder 906. The fourth driving motor 904 is fixedly installed on the front side of the fixing frame 102. A fourth lead screw 903 is fixedly installed on the output shaft of the fourth driving motor 904. The fourth driving plate 901 is threadedly sleeved on the outside of the fourth lead screw 903. The water tank 905 is fixedly installed on the top of the fourth driving plate 901. A submersible pump 908 is arranged inside the water tank 905. The water outlet of the submersible pump 908 is communicated with the top of the spray cylinder 906. A plurality of nozzles 907 are communicated with the bottom of the spray cylinder 906. Connecting rods are fixedly installed at both ends of the spray cylinder 906. The connecting rods are fixedly installed at the bottom of the fourth driving plate 901.

[0062] In this embodiment, support columns 101 are fixedly installed at the four corners of the bottom of the fixing frame 102. The support columns 101 are fixedly installed on the top of the base 1. Three sliding holes are fixedly installed on the top of the fixing frame 102. The feeding frame 701, the third driving plate 801 and the fourth driving plate 901 are respectively slidably installed in the corresponding sliding holes. First guiding plates 802 are slidably installed on both sides of the third driving plate 801. Second guiding plates 902 are slidably installed on both sides of the fourth driving plate 901. The first guiding plates 802 and the second guiding plates 902 are fixedly installed in the corresponding sliding holes. Stabilizing frames 103 are fixedly installed on the front and rear sides of the top of the base 1. Stabilizing grooves are formed on the front and rear sides of the moving platform 2. The stabilizing frames 103 are adapted to the stabilizing grooves;

[0063] Guide frames 707 are fixedly installed on both sides of the feeding frame 701, and a connecting track 708 is fixedly installed on the top of the fixing frame 102. The guide frame 707 is slidably sleeved on the outside of the connecting track 708.

[0064] In this embodiment, a stirring mechanism is arranged inside the feeding frame 701. The stirring mechanism includes: a stirring shaft 710 and a plurality of stirring paddles 711. The stirring paddles 711 are fixedly installed on the outside of the stirring shaft 710. The stirring shaft 710 is rotatably installed on the inner walls of both sides of the feeding frame 701. One end of the stirring shaft 710 is fixedly installed with a transmission gear 712, and a rack 713 is fixedly installed on the top of the fixing frame 102. The transmission gear 712 meshes with the rack 713.

[0065] In this embodiment, during use, the lower horizontal ribs 1006, lower longitudinal ribs 1005 and tension hooks 1004 are placed in the four lower templates 301, and the first cylinder 303 is activated to drive the four lower templates 301 to approach each other, so that the lower horizontal ribs 1006 and lower longitudinal ribs 1005 are inserted into the corresponding circular slots 306 to achieve positioning. Concrete is loaded into the feeding frame 701, and the first electric push rod 709 and the second drive motor 705 are activated. The first electric push rod 709 drives the baffle 706 to move horizontally, so that the concrete is put into the four lower templates 301 from the bottom of the feeding frame 701. The second drive motor 705 drives the second lead screw 704 to rotate, and the second lead screw 704 drives the feeding frame 701 to move back and forth through the threaded cooperation with the second drive plate 702. By activating the first drive motor 601 to drive the first lead screw 603 to rotate, the first lead screw 603 drives the support mechanism 4 and the moving platform 2 to move horizontally through the threaded cooperation with the first drive plate 602, so as to evenly put the concrete into the feeding frame 701. By activating the first motor 506 to drive the eccentric block 508 and the driving bevel gear 507 to rotate, when the eccentric block 508 rotates, due to the centrifugal force, the moving platform 2 generates an oblique back-and-forth vibration. At the same time, the driving bevel gear 507 drives the vertical shaft 510 and the pinion 503 to rotate through the meshing with the driven bevel gear 509. The pinion 503 drives the rotating frame 504 and the mounting seat 505 to rotate outside the disc 501 through the meshing with the internal gear ring 502, so that the eccentric block 508 performs a circular motion while rotating, thereby continuously changing the vibration direction of the moving platform 2, making the concrete in the lower template 301 vibrate and compact repeatedly, eliminating air bubbles, and then standing still to form the concrete at the bottom;By placing the heat insulation layer 1003 on the formed concrete, then placing the upper cross bars 1007 and upper longitudinal bars 1008 inside the four upper templates 302, and starting the second cylinder 304 to drive the four upper templates 302 to approach each other, so that the upper cross bars 1007 and upper longitudinal bars 1008 are inserted into the circular slots 306. Then start the first electric push rod 709, the first drive motor 601 and the second drive motor 705 to uniformly pour the concrete into the four upper templates 302. Start the first motor 506 to drive the horizontal plate 403 to vibrate, so as to vibrate and compact the concrete. Start the second electric push rod 806 to drive the scraper 805 to move vertically, and start the third drive motor 804 to drive the third lead screw 803 to rotate. The third lead screw 803 drives the scraper 805 to move back and forth through the threaded fit with the third drive plate 801, so as to level the concrete. Then let it stand still to form the upper concrete. During the forming process, start the first drive motor 601 to drive the moving platform 2 to move under the spray cylinder 906, so that the stabilizing frame 103 is inserted into the stabilizing groove to support and fix the moving platform 2. And the fourth motor and the submersible pump 908 can be started regularly. The submersible pump 908 introduces the water in the water tank 905 into the spray cylinder 906 and sprays it out from a plurality of nozzles 907, so as to atomize the water and spray it onto the formed concrete. The fourth drive motor 904 drives the first drive plate 602 to move back and forth, so as to drive the spray cylinder 906 to move back and forth, improving the spray uniformity, so as to realize the maintenance of the concrete. After it is completely formed, start the first cylinder 303 and the second cylinder 304 to drive the four upper templates 302 and the four lower templates 301 to move away from each other, so as to realize demoulding.

[0066] The standard parts used in the present invention can all be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machines, parts and equipment all adopt conventional models in the prior art. Coupled with the circuit connection adopting the conventional connection method in the prior art, it will not be elaborated here.

Claims

1. An integrated thermal insulation and structural exterior wall panel, characterized in that, Including: The exterior wall panel body (100), the exterior wall panel body (100) includes: an upper concrete layer (1002), a lower concrete layer (1001), a thermal insulation layer (1003) and a tension hook (1004), the thermal insulation layer (1003) is connected between the upper concrete layer (1002) and the lower concrete layer (1001), the tension hook (1004) is embedded inside the upper concrete layer (1002) and the lower concrete layer (1001), the lower concrete layer (1001) is internally embedded with lower horizontal bars (1006) and lower longitudinal bars (1005), the upper concrete layer (1002) is internally embedded with upper horizontal bars (1007) and upper longitudinal bars (1008), and the tension hook (1004) is sleeved outside the upper longitudinal bar (1008) and the lower longitudinal bar (1005).

2. The integrated thermal insulation and structural external wall panel according to claim 1, wherein One side of the tension hook (1004) is provided with a plurality of through holes, the upper horizontal bar (1007) and the lower horizontal bar (1006) penetrate through the corresponding through holes, and the upper horizontal bar (1007), the upper longitudinal bar (1008), the lower horizontal bar (1006) and the lower longitudinal bar (1005) are all made of steel bars.

3. The integrated thermal insulation and structural exterior wall panel according to claim 2, characterized in that, The material of the thermal insulation layer (1003) is made of polyurethane foam.

4. The production equipment for the integrated thermal insulation and structural exterior wall panel according to any one of claims 1 to 3, characterized in that, Including: The equipment body (200), the equipment body (200) includes: a base (1) and a moving table (2), a mold assembly (3) is arranged on the top of the moving table (2), a vibration mechanism (5) and a support mechanism (4) are arranged at the bottom of the moving table (2), a horizontal driving mechanism (6) is arranged at the bottom of the support mechanism (4), a fixing frame (102) is arranged on the top of the base (1), and a concrete feeding mechanism (7), a scraping mechanism (8) and a curing mechanism (9) are arranged on the fixing frame (102); The vibration mechanism (5) includes: a disc (501), a first motor (506), an internal gear ring (502) and a mounting seat (505), the disc (501) and the internal gear ring (502) are both fixedly installed at the bottom of the moving table (2), a rotating frame (504) is rotatably sleeved outside the disc (501), the mounting seat (505) is fixedly installed on one side of the rotating frame (504), the first motor (506) is fixedly installed on the top of the mounting seat (505), a driving bevel gear (507) and an eccentric block (508) are fixedly installed on the output shaft of the first motor (506), a vertical shaft (510) is rotatably installed inside the mounting seat (505), a small gear (503) and a driven bevel gear (509) are respectively fixedly installed at the top end and the bottom end of the vertical shaft (510), the small gear (503) meshes with the internal gear ring (502), and the driving bevel gear (507) meshes with the driven bevel gear (509); The number of teeth of the driving bevel gear (507) is much smaller than the number of teeth of the driven bevel gear (509), the number of teeth of the small gear (503) is much smaller than the number of teeth of the internal gear ring (502), and a limiting ring is fixedly sleeved outside the disc (501), and the limiting ring is movably abutted against the bottom of the rotating frame (504).

5. The production equipment of the integrated thermal insulation and structural external wall panel according to claim 4, characterized in that, The mold assembly (3) includes: an upper template (302), a lower template (301), a first cylinder (303) and a second cylinder (304). The output end of the first cylinder (303) is fixedly connected to one side of the lower template (301), and the output end of the second cylinder (304) is fixedly connected to one side of the lower template (301). The upper template (302), the lower template (301), the first cylinder (303) and the second cylinder (304) are all provided in four groups. Four vertical plates (305) are fixedly installed at the top of the moving table (2). The first cylinder (303) and the second cylinder (304) are fixedly installed on one side of the corresponding vertical plate (305). Guide rods are fixedly installed on one side of the upper template (302) and the lower template (301), and the guide rods are slidably installed in the corresponding vertical plates (305). Circular slot holes (306) are formed on the other side of the upper template (302) and the lower template (301).

6. The production equipment of the integrated thermal insulation and structural external wall panel according to claim 5, characterized in that, The support mechanism (4) includes: a bottom plate (401), a horizontal plate (403) and two support plates (408). The top of the support plate (408) is fixedly connected to the moving table (2). A longitudinal guide rail (407) is fixedly installed at the bottom of the support plate (408). A longitudinal guide frame (406) is slidably sleeved on the outside of the longitudinal guide rail (407). Horizontal guide rails (404) are fixedly installed on the front and rear sides of the top of the horizontal plate (403). A transverse guide frame (405) is slidably sleeved on the outside of the horizontal guide rail (404). The transverse guide frame (405) is fixedly installed at the bottom of the longitudinal guide frame (406). A plurality of vertical guide rods (402) are fixedly installed at the top of the bottom plate (401), and the vertical guide rods (402) are slidably installed inside the horizontal plate (403). A plurality of first springs (409) are fixedly installed between the bottom plate (401) and the horizontal plate (403). A plurality of second springs (410) are fixedly installed on one side of the longitudinal guide frame (406), and the other ends of the second springs (410) are fixedly installed with a baffle plate, and the baffle plate is fixedly installed at the top of the horizontal plate (403). A third spring (411) is fixedly installed on the outside of the support plate (408), and the other end of the third spring (411) is fixedly installed with an ear plate, and the ear plate is fixedly installed at the top of the corresponding longitudinal guide frame (406). Sliding seats (415) are fixedly installed on the front and rear sides of the bottom of the bottom plate (401), and slide rails (414) are fixedly installed on the front and rear sides of the top of the base (1), and the sliding seats (415) are slidably sleeved on the outside of the slide rails (414).

7. The production equipment of the integrated thermal insulation and structural external wall panel according to claim 6, characterized in that, The horizontal driving mechanism (6) includes: a first driving motor (601) and a first driving plate (602). The first driving motor (601) is fixedly installed on one side of the base (1). A first lead screw (603) is fixedly installed on the output shaft of the first driving motor (601). The first driving plate (602) is threadedly sleeved outside the first lead screw (603). The first driving plate (602) is fixedly installed at the bottom of the bottom plate (401). The concrete feeding mechanism (7) includes: a feeding frame (701), two second driving motors (705) and two baffle plates (706). Second driving plates (702) are fixedly installed at the bottoms of both sides of the feeding frame (701). The second driving motors (705) are fixedly installed on the front side of the fixing frame (102). A second lead screw (704) is fixedly installed on the output shaft of the second driving motor (705). The second driving plates (702) are threadedly sleeved outside the second lead screw (704). The baffle plates (706) are movably abutted against the bottom of the feeding frame (701). First electric push rods (709) are fixedly installed at the bottoms of both sides of the feeding frame (701). The output ends of the first electric push rods (709) are fixedly connected to the corresponding baffle plates (706). A guiding track (703) is fixedly installed at the bottom of the fixing frame (102). The second driving plates (702) are slidably sleeved outside the guiding track (703).

8. The production equipment of the integrated thermal insulation and structural external wall panel according to claim 7, characterized in that, The leveling mechanism (8) includes: a third driving motor (804), a third driving plate (801) and a scraper (805). The second driving motor (705) is fixedly installed on the front side of the fixing frame (102). A third lead screw (803) is fixedly installed on the output shaft of the third driving motor (804). The third driving plate (801) is threadedly sleeved outside the third lead screw (803). A second electric push rod (806) is fixedly installed at the top of the third driving plate (801). The output end of the second electric push rod (806) is fixedly installed at the top of the scraper (805). The curing mechanism (9) includes: a fourth driving motor (904), a fourth driving plate (901), a water tank (905) and a spray cylinder (906). The fourth driving motor (904) is fixedly installed on the front side of the fixing frame (102). A fourth lead screw (903) is fixedly installed on the output shaft of the fourth driving motor (904). The fourth driving plate (901) is threadedly sleeved outside the fourth lead screw (903). The water tank (905) is fixedly installed at the top of the fourth driving plate (901). A submersible pump (908) is arranged inside the water tank (905). The water outlet of the submersible pump (908) is communicated with the top of the spray cylinder (906). A plurality of nozzles (907) are communicated with the bottom of the spray cylinder (906). Connecting rods are fixedly installed at both ends of the spray cylinder (906). The connecting rods are fixedly installed at the bottom of the fourth driving plate (901).

9. The production equipment of the integrated thermal insulation and structural external wall panel according to claim 8, characterized in that, Support columns (101) are fixedly installed at the four corners of the bottom of the fixing frame (102). The support columns (101) are fixedly installed on the top of the base (1). Three sliding holes are fixedly installed at the top of the fixing frame (102). The feeding frame (701), the third driving plate (801) and the fourth driving plate (901) are respectively slidably installed in the corresponding sliding holes. First guiding plates (802) are slidably installed on both sides of the third driving plate (801). Second guiding plates (902) are slidably installed on both sides of the fourth driving plate (901). The first guiding plates (802) and the second guiding plates (902) are fixedly installed in the corresponding sliding holes. Stabilizing frames (103) are fixedly installed on the front and rear sides of the top of the base (1). Stabilizing grooves are formed on the front and rear sides of the moving platform (2). The stabilizing frames (103) are adapted to the stabilizing grooves; Guide frames (707) are fixedly installed on both sides of the feeding frame (701). A connecting track (708) is fixedly installed at the top of the fixing frame (102). The guide frames (707) are slidably sleeved on the outer side of the connecting track (708).

10. The production equipment of the integrated thermal insulation and structural external wall panel according to claim 9, characterized in that, A stirring mechanism is arranged inside the feeding frame (701). The stirring mechanism includes: a stirring shaft (710) and a plurality of stirring paddles (711). The stirring paddles (711) are fixedly installed on the outer side of the stirring shaft (710). The stirring shaft (710) is rotatably installed on the inner walls of both sides of the feeding frame (701). A transmission gear (712) is fixedly installed at one end of the stirring shaft (710). A rack (713) is fixedly installed at the top of the fixing frame (102). The transmission gear (712) meshes with the rack (713).

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