A method and apparatus for treating the surface of a web

CN120245583BActive Publication Date: 2026-08-28BRAVE PRECISION MFG (SUZHOU) CO LTD
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Patent Information

Application Number
CN202510263891.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-08-28
Estimated Expiration
2045-03-06

AI Technical Summary

Technical Problem

[0005]本发明的目的在于提供一种网布表面保护处理的方法及装置,解决了传统的网版制备和使用过程中,网布在印刷过程中缺乏有效的表面保护措施,容易受到损伤,进而影响网版的使用寿命和印刷质量的稳定性,现有的处理方法往往无法精准地控制蚀刻过程,导致网孔蚀刻不均匀,影响印刷银浆的通过性和分布均匀性,造成印刷银浆单耗过高,增加了光伏产业的制造成本的问题

Benefits of technology

[0021]This invention provides a mesh fabric surface protection treatment device, comprising a pressing coating protection assembly. The pressing coating protection assembly includes a conveyor table, a conveyor trough, a side plate, a top plate, a drive motor, a pressing column, and a pressing plate. The conveyor trough is fixedly connected to the conveyor table and located above the interior of the conveyor table. The side plate is detachably connected to the conveyor table and located above the conveyor table, with the side plate positioned on one side of the conveyor trough. The top plate is detachably connected to the side plate and located above the side plate, with the top plate positioned above the conveyor trough. The drive motor is detachably connected to the top plate and located above the top plate. The pressing column... The pressing column is detachably connected to the drive motor through the top plate and located at the output end of the drive motor. The pressing plate is located above the conveying groove and detachably connected to the pressing column. It is located below the pressing column and above the conveying groove. Due to the addition of the pressing coating protection component, the problem of the lack of effective surface protection measures for the screen fabric during the printing process in the traditional screen preparation and use process is effectively solved. The screen fabric is easily damaged, which affects the service life of the screen and the stability of the printing quality. Existing processing methods often cannot accurately control the etching process, resulting in uneven etching of the mesh.

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Abstract

The present application relates to the technical field of silk screen printing, and particularly relates to a screen cloth surface protection treatment device, which comprises a compression coating protection assembly, the compression coating protection assembly comprises a conveying table, a conveying groove, a side plate, a top plate, a driving motor, a compression column and a compression plate, the conveying groove is fixedly connected with the conveying table, the side plate is detachably connected with the conveying table, the top plate is detachably connected with the side plate and located above the side plate, the driving motor is detachably connected with the top plate, the compression column is detachably connected with the driving motor through the top plate, and the compression plate is detachably connected with the compression column, the compression coating protection assembly is additionally arranged, thus effectively solving the problem that the screen cloth lacks effective surface protection measures in the printing process during the preparation and use of the traditional screen plate, is easily damaged, and further affects the service life of the screen plate and the stability of the printing quality, and the existing treatment method often cannot accurately control the etching process, resulting in the problem of uneven etching of the screen hole.
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Description

Technical Field

[0001] This invention relates to the field of screen printing technology, and in particular to a method and apparatus for surface protection treatment of screen fabric. Background Technology

[0002] In practical applications of mesh fabrics, such as in clothing, home decoration, and industrial filtration, different performance requirements apply to the mesh fabrics.

[0003] In the screen printing process of the photovoltaic industry, the quality of the screen directly affects the printing effect and production cost. In the traditional screen preparation and use process, the mesh fabric lacks effective surface protection measures during the printing process, making it easily damaged, which in turn affects the service life of the screen and the stability of printing quality. Existing processing methods often cannot accurately control the etching process, resulting in uneven etching of the mesh holes, affecting the passage and distribution uniformity of the printing silver paste, causing excessive consumption of printing silver paste, and increasing the manufacturing cost of the photovoltaic industry.

[0004] To address the aforementioned issues, we propose a method and apparatus for surface protection treatment of mesh fabric. Summary of the Invention

[0005] The purpose of this invention is to provide a method and apparatus for surface protection treatment of screen fabric, which solves the problem that in the traditional screen preparation and use process, the screen fabric lacks effective surface protection measures during printing, making it susceptible to damage, which in turn affects the service life of the screen and the stability of printing quality. Existing treatment methods often cannot accurately control the etching process, resulting in uneven etching of the mesh holes, affecting the passability and distribution uniformity of the printing silver paste, causing excessive consumption of printing silver paste, and increasing the manufacturing cost of the photovoltaic industry.

[0006] To achieve the above objectives, the present invention employs a mesh fabric surface protection treatment device, comprising a pressing coating protection assembly. The pressing coating protection assembly includes a conveyor table, a conveyor trough, a side plate, a top plate, a drive motor, a pressing column, and a pressing plate. The conveyor trough is fixedly connected to the conveyor table and located inside and above the conveyor table. The side plate is detachably connected to the conveyor table and located above the conveyor table, with the side plate positioned on one side of the conveyor trough. The top plate is detachably connected to the side plate and located above the side plate, with the top plate positioned above the conveyor trough. The drive motor is detachably connected to the top plate and located above the top plate. The pressing column passes through the top plate and is detachably connected to the drive motor, located at the output end of the drive motor, with the pressing column positioned above the conveyor trough. The pressing plate is detachably connected to the pressing column and located below the pressing column, with the pressing plate positioned above the conveyor trough.

[0007] The pressure coating protection assembly further includes a cavity and a storage box. The cavity is fixedly connected to the conveyor table and located inside the conveyor table. The cavity is located below the conveyor trough, and the storage box is located inside the cavity.

[0008] The pressing coating protection component also includes a feed inlet, which is detachably connected to the storage box and located on one side of the storage box. The feed inlet is perpendicular to the storage box, and the end of the feed inlet away from the storage box is located on one side of the conveyor table.

[0009] The pressure coating protection assembly further includes a base frame and an application nozzle. The base frame is detachably connected to the storage tank and is located above the storage tank. The base frame is disposed inside the lower part of the transfer trough. The application nozzle is detachably connected to the base frame and is located above the base frame. The application nozzle is disposed inside the transfer trough.

[0010] The mesh surface protection treatment device further includes an acrylic sheet covering assembly. The acrylic sheet covering assembly includes a sliding cavity, a placement frame, and a push handle. The sliding cavity is fixedly connected to the conveyor table and located inside the conveyor table. The sliding cavity is also located inside the conveying groove and on the side of the cavity away from the side plate. The placement frame is slidably connected to the conveyor table and located inside the conveyor table. The placement frame is also located inside the sliding cavity. The push handle is detachably connected to the placement frame and located on the side of the placement frame away from the conveyor table.

[0011] The acrylic sheet laminating assembly further includes a support plate and a moving groove. The support plate is fixedly connected to the conveyor table and is located above the conveyor table. The support plate is disposed on the side of the coating nozzle away from the side plate. The moving groove is fixedly connected to the support plate and is located inside the support plate.

[0012] The acrylic sheet laminating assembly further includes a laminating machine, an extension column, and a laminating plate. The laminating machine is slidably connected to the support plate and located inside the support plate. The laminating machine is also located inside the end groove and above the conveying groove. The extension column is detachably connected to the laminating machine and located below the laminating machine. The extension column is also located above the conveying groove. The laminating plate is detachably connected to the extension column and located below the extension column. The laminating plate is also located above the conveying groove.

[0013] The present invention also provides a method for surface protection treatment of mesh fabric, applicable to the above-mentioned mesh fabric surface protection treatment device, comprising the following steps:

[0014] Place the mesh fabric to be processed flat on the conveyor table, and cover the upper surface of the mesh fabric with a suitable polyurethane film.

[0015] After the polyurethane film is covered on one side of the mesh, it is transported to the bottom of the pressing plate by the conveying groove. The drive motor is started to make the pressing column descend, thereby driving the pressing plate to press the polyurethane film and the mesh, ensuring that the special material is tightly attached to the mesh, and achieving effective protection of one side of the mesh.

[0016] After the pressing and protection are completed, the mesh is conveyed to the top of the application nozzle, the application nozzle is activated, and the NA paste is evenly applied to the lower side of the mesh to ensure that the NA paste evenly covers the lower surface of the mesh.

[0017] After the paste is applied, the acrylic sheet is placed on the placement rack. When the mesh is conveyed to the top of the placement rack, the pressing machine is started, causing the extension column and pressing plate to descend and press onto the mesh with appropriate pressure, so that the paste thickness exists only in two layers and within the mesh.

[0018] After the acrylic sheet is laminated, NA paste is left on the surface of the mesh to etch the steel wires at the mesh openings. The etching time is adjusted according to the material of the steel wire and the required wire diameter. After etching, the acrylic sheet is removed, and the residual paste on the surface of the mesh is cleaned to obtain the processed mesh.

[0019] After processing, staff will conduct a visual inspection and collect the netting by category.

[0020] After the mesh fabric is sorted and collected, it is fixed on the mesh frame according to the traditional screen preparation process, and covered with a polymer film to complete the screen preparation, thereby completing the protective treatment of the mesh fabric surface.

[0021] This invention provides a mesh fabric surface protection treatment device, comprising a pressing coating protection assembly. The pressing coating protection assembly includes a conveyor table, a conveyor trough, a side plate, a top plate, a drive motor, a pressing column, and a pressing plate. The conveyor trough is fixedly connected to the conveyor table and located above the interior of the conveyor table. The side plate is detachably connected to the conveyor table and located above the conveyor table, with the side plate positioned on one side of the conveyor trough. The top plate is detachably connected to the side plate and located above the side plate, with the top plate positioned above the conveyor trough. The drive motor is detachably connected to the top plate and located above the top plate. The pressing column... The pressing column is detachably connected to the drive motor through the top plate and located at the output end of the drive motor. The pressing plate is located above the conveying groove and detachably connected to the pressing column. It is located below the pressing column and above the conveying groove. Due to the addition of the pressing coating protection component, the problem of the lack of effective surface protection measures for the screen fabric during the printing process in the traditional screen preparation and use process is effectively solved. The screen fabric is easily damaged, which affects the service life of the screen and the stability of the printing quality. Existing processing methods often cannot accurately control the etching process, resulting in uneven etching of the mesh. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the overall structure of the first embodiment of the present invention.

[0024] Figure 2 This is a side view of the entire first embodiment of the present invention.

[0025] Figure 3 This is a top view of the entire first embodiment of the present invention.

[0026] Figure 4 This is a schematic diagram of the overall structure of the second embodiment of the present invention.

[0027] Figure 5 This is a schematic diagram of the overall structure of the third embodiment of the present invention.

[0028] Figure 6 This is a top view of the entire third embodiment of the present invention.

[0029] Figure 7This is a schematic diagram illustrating the operating principle of the method for surface protection treatment of mesh fabric according to the present invention.

[0030] 101-Conveyor table, 102-Conveyor trough, 103-Side plate, 104-Top plate, 105-Pressure column, 106-Pressure plate, 107-Cavity, 108-Storage box, 109-Inlet, 110-Base frame, 111-Painting nozzle, 112-Drive motor, 201-Sliding cavity, 202-Placement rack, 203-Push handle, 204-Support plate, 205-Moving trough, 206-Covering machine, 207-Extension column, 208-Covering plate, 301-Placement table, 302-Guardrail, 303-Low railing, 304-Placement cavity, 305-Waste bin, 306-Collection box. Detailed Implementation

[0031] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0032] First Embodiment

[0033] Please see Figures 1-3 , Figure 1 This is a schematic diagram of the overall structure of the first embodiment of the present invention. Figure 2 This is a side view of the entire first embodiment of the present invention. Figure 3 This is a top view of the entire first embodiment of the present invention.

[0034] This invention provides a screen fabric surface protection treatment device, including a pressing coating protection component. The pressing coating protection component includes a conveyor table 101, a conveyor trough 102, a side plate 103, a top plate 104, a drive motor 112, a pressing column 105, a pressing plate 106, a cavity 107, a storage box 108, a feed inlet 109, a base frame 110, and a coating nozzle 111. This solution addresses the problem that in traditional screen preparation and use, the screen fabric lacks effective surface protection measures during printing, making it susceptible to damage and affecting the screen's lifespan and the stability of printing quality. Existing processing methods often cannot precisely control the etching process, resulting in uneven mesh etching and affecting the passage and uniform distribution of printing silver paste. This leads to excessive consumption of printing silver paste, increasing manufacturing costs in the photovoltaic industry. Understandably, the aforementioned solution involves placing the mesh fabric to be treated flat on the conveyor table 101 during the mesh fabric surface protection treatment. A polyurethane film of appropriate size is then applied to the upper surface of the mesh fabric. The conveyor trough 102 is used to smoothly transport the mesh fabric, allowing it to pass smoothly through each processing stage. The side plate 103 provides support and protection, ensuring the stability of the mesh fabric during equipment operation. The top plate 104 provides a mounting base for components such as the drive motor 112 and the pressing column 105. The drive motor 112 serves as a power source, providing power for the up-and-down movement of the pressing column 105. After the polyurethane film is applied to the upper side of the mesh fabric, it is transported by the conveyor trough 102 to the area below the pressing plate 106. The drive motor 112 is then activated, causing the pressing column 105 to descend, thereby pressing the pressing plate 106 against the polyurethane film and the mesh fabric. By adjusting the operating parameters of the drive motor 112, the pressure and pressing time of the pressing plate 106 can be precisely controlled, ensuring a tight fit between the polyurethane film and the mesh fabric, effectively protecting one side of the mesh fabric. The storage box 108 is used to store NA paste and other coatings. NA paste can be easily added to the storage box 108 through the inlet 109. After the pressing and protection are completed, the mesh fabric is conveyed by the conveyor trough... The transmission of 102 reaches above the coating nozzle 111, activating the coating nozzle 111. NA paste is then transported from the storage tank 108 through a pipe to the coating nozzle 111 and evenly coated on the lower side of the screen fabric. This ensures that the NA paste evenly covers the lower surface of the screen fabric, effectively solving the problem that in traditional screen preparation and use, the screen fabric lacks effective surface protection measures during printing, making it susceptible to damage and affecting the screen's lifespan and the stability of printing quality. Existing processing methods often cannot precisely control the etching process, resulting in uneven mesh etching, affecting the passage and distribution uniformity of the printing silver paste, causing excessively high silver paste consumption, and increasing the manufacturing cost of the photovoltaic industry.

[0035] In this specific embodiment, the conveying groove 102 is fixedly connected to the conveying platform 101 and is located inside and above the conveying platform 101. The side plate 103 is detachably connected to the conveying platform 101 and is located above the conveying platform 101. The side plate 103 is disposed on one side of the conveying groove 102. The top plate 104 is detachably connected to the side plate 103 and is located above the side plate 103. The top plate 104 is disposed above the conveying groove 102. The driving motor... Machine 112 is detachably connected to the top plate 104 and is located above the top plate 104. Pressing column 105 passes through the top plate 104 and is detachably connected to the drive motor 112, located at the output end of the drive motor 112. Pressing column 105 is positioned above the conveying groove 102. Pressing plate 106 is detachably connected to the pressing column 105 and is located below the pressing column 105. Pressing plate 106 is positioned above the conveying groove 102. (This is for the purpose of mesh fabrication.) During surface protection treatment, the mesh fabric to be treated is first placed flat on the conveyor table 101. A polyurethane film of appropriate size is selected and covered on the upper surface of the mesh fabric. The conveyor trough 102 is used to smoothly transport the mesh fabric, allowing it to pass smoothly through each processing stage. The side plate 103 provides certain support and protection to ensure the stability of the mesh fabric during equipment operation. The top plate 104 provides a mounting base for components such as the drive motor 112 and the pressing column 105. The drive motor 112 serves as a power source, providing power for the up-and-down movement of the pressing column 105. After the polyurethane film covers the upper side of the mesh fabric, it is transported by the conveyor trough 102 to the area below the pressing plate 106. The drive motor 112 is then started, causing the pressing column 105 to descend, thereby driving the pressing plate 106 to press the polyurethane film and the mesh fabric together. By adjusting the operating parameters of the drive motor 112, the pressure and pressing time of the pressing plate 106 can be precisely controlled.

[0036] The cavity 107 is fixedly connected to the conveyor 101 and is located inside the conveyor 101. The cavity 107 is located below the conveyor trough 102, and the storage box 108 is located inside the cavity 107.

[0037] Secondly, the feed inlet 109 is detachably connected to the storage box 108 and is located on one side of the storage box 108. The feed inlet 109 is perpendicular to the storage box 108. The end of the feed inlet 109 away from the storage box 108 is located on one side of the conveyor table 101. The storage box 108 is used to store NA paste and other coatings. NA paste can be conveniently added to the storage box 108 through the feed inlet 109.

[0038] Simultaneously, the base frame 110 is detachably connected to the storage tank 108 and is located above the storage tank 108. The base frame 110 is disposed inside the lower part of the transfer channel 102. The application nozzle 111 is detachably connected to the base frame 110 and is located above the base frame 110. The application nozzle 111 is disposed inside the transfer channel 102. The mesh fabric is transported by the transfer channel 102 to the top of the application nozzle 111. The application nozzle 111 is activated, and NA paste is transported from the storage tank 108 to the application nozzle 111 through a pipe. Then, it is evenly applied to the lower side of the mesh fabric to ensure that the NA paste evenly covers the lower surface of the mesh fabric.

[0039] When using this invention for surface protection treatment of mesh fabric, the mesh fabric to be treated is first placed flat on the conveyor table 101. A polyurethane film of appropriate size is selected and covered on the upper surface of the mesh fabric. The conveyor trough 102 is used to smoothly transport the mesh fabric, allowing it to pass smoothly through each processing stage. The side plate 103 provides certain support and protection to ensure the stability of the mesh fabric during equipment operation. The top plate 104 provides a mounting base for components such as the drive motor 112 and the pressing column 105. The drive motor 112 serves as a power source, providing power for the up-and-down movement of the pressing column 105. After the polyurethane film covers the upper side of the mesh fabric, it is transported by the conveyor trough 102 to the area below the pressing plate 106. The drive motor 112 is then started, and the drive motor 112 drives... The pressing column 105 descends, thereby driving the pressing plate 106 to press the polyurethane film and the mesh fabric together. By adjusting the operating parameters of the drive motor 112, the pressure and pressing time of the pressing plate 106 can be precisely controlled to ensure that the polyurethane film and the mesh fabric are tightly bonded, achieving effective protection of one side of the mesh fabric. The storage box 108 is used to store coatings such as NA paste. NA paste can be conveniently replenished into the storage box 108 through the feed port 109. After the pressing and protection are completed, the mesh fabric is transported by the conveying groove 102 to the top of the application nozzle 111. The application nozzle 111 is activated, and NA paste is transported from the storage box 108 to the application nozzle 111 through the pipeline, and then evenly applied to the lower side of the mesh fabric, ensuring that the NA paste evenly covers the lower surface of the mesh fabric.

[0040] Second Embodiment

[0041] Please see Figure 4 , Figure 4 This is a schematic diagram of the overall structure of the second embodiment of the present invention.

[0042] Based on the first embodiment, the mesh surface protection treatment device of the present invention further includes an acrylic plate pressing assembly, which includes a sliding cavity 201, a placement frame 202, a push handle 203, a support plate 204, a moving groove 205, a pressing machine 206, an extension column 207, and a pressing plate 208.

[0043] In this specific embodiment, the sliding cavity 201 is fixedly connected to the conveyor table 101 and located inside the conveyor table 101. The sliding cavity 201 is also located inside the conveyor groove 102. The sliding cavity 201 is also located on the side of the cavity 107 away from the side plate 103. The placement rack 202 is slidably connected to the conveyor table 101 and located inside the conveyor table 101. The placement rack 202 is also located inside the sliding cavity 201. The push handle 203 is detachably connected to the placement rack 202 and located on the side of the placement rack 202 away from the conveyor table 101. An acrylic sheet of a suitable size is placed on the placement rack 202. The operator can conveniently move the placement rack 202 and adjust the position of the acrylic sheet using the push handle 203.

[0044] The support plate 204 is fixedly connected to the conveyor table 101 and is located above the conveyor table 101. The support plate 204 is disposed on the side of the application nozzle 111 away from the side plate 103. The moving groove 205 is fixedly connected to the support plate 204 and is located inside the support plate 204.

[0045] Secondly, the laminating machine 206 is slidably connected to the support plate 204 and located inside the support plate 204. The laminating machine 206 is also located inside the moving groove 205 and above the conveying groove 102. The extension column 207 is detachably connected to the laminating machine 206 and located below it. The extension column 207 is also located above the conveying groove 102. The laminating plate 208 is detachably connected to the extension column 207 and located above it. Below, and above the conveying trough 102, the pressing plate 208 is positioned. After the mesh fabric is conveyed above the placement rack 202, the pressing machine 206 is started. The pressing machine 206 moves along the moving trough 205, causing the extension column 207 and the pressing plate 208 to descend and press onto the mesh fabric with appropriate pressure, so that the paste thickness exists only in two layers and within the mesh. By adjusting the operating parameters of the pressing machine 206, the pressure and downward position of the pressing plate 208 can be precisely controlled to ensure that the paste thickness meets the requirements.

[0046] When using this invention, after the paste is applied, an acrylic plate of appropriate size is placed on the placement rack 202. The operator can easily move the placement rack 202 using the push handle 203 to adjust the position of the acrylic plate. After the mesh fabric is conveyed above the placement rack 202, the pressing machine 206 is started. The pressing machine 206 moves along the moving groove 205, causing the extension column 207 and the pressing plate 208 to descend and press onto the mesh fabric with appropriate pressure, so that the paste thickness exists only in two layers and within the mesh. By adjusting the operating parameters of the pressing machine 206, the pressure and downward position of the pressing plate 208 can be precisely controlled to ensure that the paste thickness meets the requirements.

[0047] Third Embodiment

[0048] The mesh surface protection treatment device further includes a static etching inspection component, which includes a placement platform 301, a guardrail 302, a low rail 303, a placement cavity 304, a waste bin 305, and a collection bin 306. The placement platform 301 is located on one side of the conveyor platform 101, and is also located on the side of the conveyor platform 101 near the laminating machine 206. The guardrail 302 is detachably connected to the placement platform 301 and is located above the placement platform 301. The low rail 303 is detachably connected to the placement platform 301 and is located above the placement platform 301. The placement platform 301 is located on the side away from the conveyor platform 101. The low railing 303 is also located on the side of the guardrail 302. The placement cavity 304 is fixedly connected to the placement platform 301 and is located below the placement platform 301. The waste bin 305 is detachably connected to the placement platform 301 and is located inside the placement platform 301. The waste bin 305 is located inside the placement cavity 304 on one side. The collection bin 306 is detachably connected to the placement platform 301 and is located on one side of the placement platform 301. The collection bin 306 is located inside the placement cavity 304 on the side away from the waste bin 305.

[0049] Please see Figure 5 and Figure 6 , Figure 5 This is a schematic diagram of the overall structure of the third embodiment of the present invention. Figure 6 This is a top view of the entire third embodiment of the present invention.

[0050] Based on the second embodiment, the mesh surface protection treatment device of the present invention further includes a static etching inspection component, which includes a placement platform 301, a guardrail 302, a low railing 303, a placement cavity 304, a waste bin 305, and a collection bin 306.

[0051] In this specific embodiment, the placement platform 301 is disposed on one side of the conveyor platform 101, and the placement platform 301 is also disposed on the side of the conveyor platform 101 closer to the pressing machine 206. The guardrail 302 is detachably connected to the placement platform 301 and is located on the upper side of the placement platform 301. The low railing 303 is detachably connected to the placement platform 301 and is located on the upper side of the placement platform 301, and the low railing 303 is disposed on the side of the placement platform 301 away from the conveyor platform 101. The low railing 303 is also provided with... After the acrylic sheet is pressed onto one side of the guardrail 302, NA paste is allowed to remain on the surface of the mesh for a certain period of time, allowing the paste to etch the steel wires at the mesh openings. The etching time is adjusted according to the material of the steel wire and the required wire diameter. After etching, the acrylic sheet is removed, and the residual paste on the surface of the mesh is cleaned to obtain the processed mesh. The processed mesh is then transferred to the placement platform 301 for visual inspection by the staff. The guardrail 302 and the low railing 303 provide a certain degree of protection to prevent the mesh from falling off when it moves on the placement platform.

[0052] The placement cavity 304 is fixedly connected to the placement platform 301 and is located below the placement platform 301.

[0053] Secondly, the waste bin 305 is detachably connected to the placement platform 301 and is located inside the placement platform 301. The waste bin 305 is located on one side inside the placement cavity 304. The collection bin 306 is detachably connected to the placement platform 301 and is located on one side of the placement platform 301. The collection bin 306 is located on the inside side of the placement cavity 304 away from the waste bin 305. Mesh fabric that meets the quality requirements is placed in the collection bin 306, and mesh fabric that does not meet the quality requirements is placed in the waste bin 305. After the mesh fabric is sorted and collected, according to the traditional screen printing process, the mesh fabric in the collection bin 306 is fixed on the screen frame and covered with a polymer film to complete the screen printing process, thereby completing the protective treatment of the mesh fabric surface.

[0054] In using this invention, the guardrail 302 and the low railing 303 provide a certain degree of protection, preventing the mesh fabric from falling off when it moves on the placement platform. After the acrylic plate is pressed, NA paste is allowed to remain on the surface of the mesh fabric for a certain period of time, allowing the paste to etch the steel wires at the mesh openings. The etching time is adjusted according to the material of the steel wire and the required wire diameter. After etching, the acrylic plate is removed, and the residual paste on the surface of the mesh fabric is cleaned to obtain the treated mesh fabric. The treated mesh fabric is then transferred to the placement platform 301 for visual inspection by staff. Mesh fabrics that meet the quality requirements are placed in the collection box 306, while those that do not meet the quality requirements are placed in the waste bin 305. After the mesh fabrics are sorted and collected, they are fixed to the mesh frame in the collection box 306 according to the traditional screen preparation process, and covered with a polymer film to complete the screen preparation, thereby completing the protective treatment of the mesh fabric surface.

[0055] The present invention also provides a method for surface protection treatment of mesh fabric, applicable to the above-described mesh fabric surface protection treatment device;

[0056] Please see Figure 7 , Figure 7 This is a schematic diagram illustrating the operating principle of the method for surface protection treatment of mesh fabric according to the present invention.

[0057] Place the mesh fabric to be processed flat on the conveyor table 101, and select a suitable polyurethane film to cover the upper surface of the mesh fabric.

[0058] After the polyurethane film is covered on the upper side of the mesh, it is transported by the conveying groove 102 to the lower part of the pressing plate 106. The drive motor 112 is started to lower the pressing column 105, thereby driving the pressing plate 106 to press the polyurethane film and the mesh, ensuring that the special material is tightly attached to the mesh, and achieving effective protection of one side of the mesh.

[0059] After the pressing and protection are completed, the mesh is conveyed to the top of the application nozzle 111, the application nozzle 111 is activated, and the NA paste is evenly applied to the lower side of the mesh to ensure that the NA paste evenly covers the lower surface of the mesh.

[0060] After the paste is applied, the acrylic plate is placed on the placement rack 202. When the mesh is conveyed above the placement rack 202, the pressing machine 206 is started, causing the extension column 207 and the pressing plate 208 to descend and press onto the mesh with appropriate pressure, so that the paste thickness exists only in two layers and in the mesh.

[0061] After the acrylic sheet is laminated, NA paste is left on the surface of the mesh to etch the steel wires at the mesh openings. The etching time is adjusted according to the material of the steel wire and the required wire diameter. After etching, the acrylic sheet is removed, and the residual paste on the surface of the mesh is cleaned to obtain the processed mesh.

[0062] After processing, staff will conduct a visual inspection and collect the netting by category.

[0063] After the mesh fabric is sorted and collected, it is fixed on the mesh frame according to the traditional screen preparation process, and covered with a polymer film to complete the screen preparation, thereby completing the protective treatment of the mesh fabric surface.

[0064] The above description discloses only one preferred embodiment of the present invention, and should not be construed as limiting the scope of the present invention. Those skilled in the art will understand that all or part of the processes of the above embodiments can be implemented, and equivalent changes made in accordance with the claims of the present invention are still within the scope of the invention.

Claims

1. A device for surface protection treatment of mesh fabric, characterized in that, The invention includes a coating protection assembly, comprising a conveyor table, a conveyor trough, a side plate, a top plate, a drive motor, a pressing column, and a pressing plate. The conveyor trough is fixedly connected to the conveyor table and located inside and above the conveyor table. The side plate is detachably connected to the conveyor table and located above the conveyor table, with the side plate positioned on one side of the conveyor trough. The top plate is detachably connected to the side plate and located above the side plate, with the top plate positioned above the conveyor trough. The drive motor is detachably connected to the top plate and located above the top plate. The pressing column passes through the top plate and is detachably connected to the drive motor, located at the output end of the drive motor, with the pressing column positioned above the conveyor trough. The pressing plate is detachably connected to the pressing column and located below the pressing column, with the pressing plate positioned above the conveyor trough. The pressure coating protection assembly also includes a cavity and a storage box. The cavity is fixedly connected to the conveyor table and located inside the conveyor table. The cavity is located below the conveyor trough, and the storage box is located inside the cavity. The mesh surface protection treatment device further includes an acrylic sheet covering assembly. The acrylic sheet covering assembly includes a sliding cavity, a placement frame, and a push handle. The sliding cavity is fixedly connected to the conveyor table and located inside the conveyor table. The sliding cavity is also located inside the conveying groove and on the side of the cavity away from the side plate. The placement frame is slidably connected to the conveyor table and located inside the conveyor table. The placement frame is also located inside the sliding cavity. The push handle is detachably connected to the placement frame and located on the side of the placement frame away from the conveyor table. The pressure coating protection assembly also includes a base frame and an application nozzle. The base frame is detachably connected to the storage tank and is located above the storage tank. The base frame is disposed inside the lower part of the transfer trough. The application nozzle is detachably connected to the base frame and is located above the base frame. The application nozzle is disposed inside the transfer trough. The acrylic sheet laminating assembly also includes a support plate and a moving groove. The support plate is fixedly connected to the conveyor table and is located above the conveyor table. The support plate is disposed on the side of the coating nozzle away from the side plate. The moving groove is fixedly connected to the support plate and is located inside the support plate. The acrylic sheet laminating assembly further includes a laminating machine, an extension column, and a laminating plate. The laminating machine is slidably connected to the support plate and located inside the support plate. The laminating machine is also located inside the moving groove and above the conveying groove. The extension column is detachably connected to the laminating machine and located below the laminating machine. The extension column is also located above the conveying groove. The laminating plate is detachably connected to the extension column and located below the extension column. The laminating plate is also located above the conveying groove. The mesh surface protection treatment device further includes a static etching inspection component, which includes a placement platform, a guardrail, and a low rail. The placement platform is located on one side of the conveyor platform and is also located on the side of the conveyor platform closer to the laminating machine. The guardrail is detachably connected to the placement platform and is located on the upper side of the placement platform. The low rail is detachably connected to the placement platform and is located on the upper side of the placement platform and is located on the side of the placement platform away from the conveyor platform. The low rail is also located on one side of the guardrail.

2. The mesh surface protection treatment device as described in claim 1, characterized in that, The pressure coating protection assembly also includes a feed inlet, which is detachably connected to the storage box and located on one side of the storage box. The feed inlet is perpendicular to the storage box, and the end of the feed inlet away from the storage box is located on one side of the conveyor table.

Citation Information

Patent Citations

  • Solar screen mold body press-fit equipment and press-fit process

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