High-density board intelligent processing system and method based on intelligent sensing

Abstract

The high-density board intelligent processing system comprises an intelligent suspension conveying rail, one end of the intelligent suspension conveying rail is provided with a feeding conveying rail, the other end of the intelligent suspension conveying rail is provided with a qualified discharging conveying rail, and the middle section of the intelligent suspension conveying rail is provided with a processing conveying rail and a classified discharging conveying rail; a plurality of machining conveying rails are arranged, a machining station is arranged below each machining conveying rail, an image collecting system and a laser measuring system are arranged on each machining station, a hanging trolley is arranged on the intelligent hanging conveying rail, and a telescopic cantilever device is arranged at the lower end of the hanging trolley. A high-density board is clamped on the telescopic cantilever device, the telescopic cantilever device drives the high-density board to be machined and detected in the longitudinal direction and the circumferential direction, and the hanging trolley drives the high-density board to be conveyed transversely. The device has the advantages of intelligent suspension conveying of the high-density boards, multi-station continuous double-sided defect detection, measurement and calibration, and classified conveying according to calibration results.

Description

Technical Field

[0001] The present invention relates to the technical field of intelligent suspension conveying processing of density boards, and in particular to a high-density board intelligent processing system and method based on intelligent sensing. Background Art

[0002] Currently, traditional high-density fiberboard processing typically relies on manual operation or semi-automated equipment, which presents numerous limitations. Surface defects and dimensional deviations are prone to occur during processing. Traditional inspection methods, which primarily rely on manual visual inspection or simple measuring tools, suffer from low accuracy, slow speed, and inability to accurately locate and classify defects, making it difficult to ensure consistent product quality. Equipment operation in traditional processing systems often relies on manual control, resulting in inefficient energy utilization and high energy consumption, increased production costs, and environmental impact. Each processing step is relatively independent, lacking effective information exchange and intelligent control. This makes it difficult to fully monitor and optimize the entire production process, making it difficult to adapt to the high demands of modern industry for intelligent and automated production.

[0003] In summary, there is at least one of the following technical problems: High-density fiberboard is prone to surface defects, dimensional deviations and other problems during the processing process. Traditional detection methods mainly rely on manual visual inspection or simple measuring tools. The detection accuracy is low, the speed is slow, and the defects cannot be accurately located and classified, making it difficult to ensure the stability of product quality.

[0004] The operation of equipment in traditional processing systems mostly relies on manual control, and energy utilization is not rational, resulting in high energy consumption, increased production costs, and a certain amount of pressure on the environment.

[0005] Each processing link is relatively independent, lacking effective information interaction and intelligent control, making it difficult to achieve comprehensive monitoring and optimized management of the entire production process, and difficult to adapt to the high requirements of modern industry for intelligent and automated production. Summary of the Invention

[0006] The main purpose of the present invention is to provide a high-density board intelligent processing system and method based on intelligent sensing, so as to solve the problems of surface defects, dimensional deviations and other problems that are easy to occur in the processing of high-density boards in the existing technology. Traditional detection methods mainly rely on manual visual inspection or simple measuring tools, with low detection accuracy and slow speed, and are unable to accurately locate and classify defects, making it difficult to ensure the stability of product quality. The operation of equipment in traditional processing systems mostly relies on manual control, and energy utilization is not reasonable, resulting in high energy consumption, increased production costs, and a certain amount of pressure on the environment. Each processing link is relatively independent, lacking effective information exchange and intelligent control, making it difficult to achieve comprehensive monitoring and optimized management of the entire production process, and difficult to adapt to at least one technical problem of modern industry's high requirements for intelligent and automated production.

[0007] In order to achieve the above-mentioned purpose, according to one aspect of the present invention, there is provided a high-density board intelligent processing system based on intelligent sensing, comprising: an intelligent suspension conveyor track, a loading conveyor track is arranged at one end of the intelligent suspension conveyor track, a qualified unloading conveyor track is arranged at the other end, and a processing conveyor track and a classified unloading conveyor track are respectively arranged in the middle section, the processing conveyor track comprises several, a processing station is arranged under each processing conveyor track, an image acquisition system and a laser measurement system are arranged on the processing station, a suspension trolley is provided on the intelligent suspension conveyor track, a telescopic cantilever device is provided at the lower end of the suspension trolley, a high-density board is clamped on the telescopic cantilever device, the telescopic cantilever device drives the high-density board processing and detection longitudinally and circumferentially, and the suspension trolley drives the high-density board to be transported horizontally.

[0008] Preferably, the telescopic cantilever device includes an electric telescopic rod, the upper end of the electric telescopic rod is connected to the suspension trolley, the lower end of the electric telescopic rod is provided with a guide rail, the guide rail is horizontally arranged, a screw is provided in the guide rail, a pair of booms are provided on the screw through threaded cooperation, guide blocks are provided on both sides of the boom, the guide blocks cooperate with the guide rod, the guide rod is fixedly connected to the guide rail, a first motor is provided at one end of the screw, a rotating block is provided at the lower end of the boom, the rotating block is connected to the second motor through a rotating shaft, the rotating block is also connected to a clamp, and the clamp clamps the high-density board.

[0009] Preferably, the intelligent suspension conveyor track is also connected to a charging conveyor track, and a charging system is provided on the charging conveyor track. The charging system is connected to a solar power generation system, and the solar power generation system is arranged at the upper end of the factory building. The charging system includes several charging systems, and the several charging systems are arranged horizontally in a matrix in the closed area surrounded by the intelligent suspension conveyor track.

[0010] Preferably, the telescopic cantilever device includes an electric telescopic rod, the upper end of the electric telescopic rod is connected to the suspension trolley, the lower end of the electric telescopic rod is provided with a guide rail, the guide rail is horizontally arranged, a screw is provided in the guide rail, a pair of booms are provided on the screw through threaded cooperation, guide blocks are provided on both sides of the boom, the guide blocks cooperate with the guide rod, the guide rod is fixedly connected to the guide rail, a first motor is provided at one end of the screw, a rotating block is provided at the lower end of the boom, the rotating block is connected to the second motor through a rotating shaft, the rotating block is also connected to a clamp, and the clamp clamps the high-density board.

[0011] Preferably, the intelligent suspension conveyor track is also connected to a charging conveyor track, and a charging system is provided on the charging conveyor track. The charging system is connected to a solar power generation system, and the solar power generation system is arranged at the upper end of the factory building. The charging system includes several charging systems, and the several charging systems are arranged horizontally in a matrix in the closed area surrounded by the intelligent suspension conveyor track.

[0012] Preferably, the processing and conveying tracks include several ones, wherein the workstation below the processing and conveying tracks is provided with an image acquisition system, a laser measurement system, and a calibration system. The image acquisition system cooperates with the telescopic cantilever device to collect images of both sides of the high-density board and transmits them to the controller. The controller detects the surface of the high-density board through identification and processing by the image comparison module, the image processing module and the simulation modeling module, and realizes the azimuth measurement of the surface defect position through the cooperation of the laser measurement device, the image acquisition system and the telescopic cantilever device; and marks and calibrates the defect position and type of the high-density board through the cooperation of the calibration system, the image acquisition system, the laser measurement system and the telescopic cantilever device.

[0013] Preferably, the first motor is controlled by a controller, and the rotation of the first motor drives the screw to rotate, and the rotation of the screw drives a pair of booms to move closer to or away from each other along the guide rod through the guide block, so as to be suitable for high-density boards of different sizes, and the high-density boards are clamped by the clamp, and the second motor is controlled by the controller, and the second motor drives the rotating block to rotate at a fixed angle through the rotating shaft, and the rotating block drives the high-density board to rotate at a fixed angle, and then cooperates with the image acquisition system, laser measurement system and calibration system on the work station to realize double-sided image acquisition, laser measurement and defect calibration of the high-density board.

[0014] Preferably, the image acquisition system captures double-sided images of the high-density board and transmits them to the controller. The controller identifies the type of defects through the image comparison module and the image processing module, and transports the high-density board to the image acquisition system station, the laser measurement system station and the calibration system station in sequence through the intelligent suspension conveying system. The controller calculates the defect position based on the data information collected by the laser measurement system, and marks the corresponding defect position through the calibration system.

[0015] Preferably, the guide rail is driven to move longitudinally by an electric telescopic rod, and then the guide rail drives the boom to move longitudinally, and then the boom drives the high-density board to move longitudinally, and then the high-density board is transported longitudinally to the corresponding work station, and the suspension trolley moves laterally along the intelligent suspension conveying track, thereby driving the telescopic cantilever device to move laterally, and then driving the high-density board to move laterally, and then transporting the high-density board laterally to different work stations for loading, image acquisition, laser measurement, calibration and marking, unloading, and classified transportation; the first motor of the telescopic cantilever device drives the screw to rotate, and the rotation of the screw drives the boom to move and cooperates with the clamp to horizontally clamp the high-density board, and the second motor drives the rotating block to rotate at a fixed angle, and then drives the clamp to rotate at a fixed angle, thereby realizing double-sided detection, measurement, calibration and processing of the high-density board at each work station.

[0016] Preferably, the controller includes a central processing unit, a suspension trolley control module, a charging system control module, a solar power generation system control module, an electric telescopic rod control module, a first motor control module, a second motor control module, a fixture control module, an intelligent sensor control module, an image acquisition system control module, an image comparison module, an image processing module, a data processing module, a calibration system control module, a classification control module, a numbering control module, a laser measurement system control module and a simulation modeling module, and the suspension trolley control module, the charging system control module, the solar power generation system control module, the electric telescopic rod control module, the first motor control module, the second motor control module, the fixture control module, the intelligent sensor control module, the image acquisition system control module, the image comparison module, the image processing module, the data processing module, the calibration system control module, the classification control module, the numbering control module, the laser measurement system control module and the simulation modeling module are respectively connected to the central processing unit.

[0017] Preferably, the suspension trolley control module is connected to the suspension trolley, the charging system control module is connected to the charging system, the solar power generation system control module is connected to the solar power generation system, the electric telescopic rod control module is connected to the electric telescopic rod, the first motor control module is connected to the first motor, the second motor control module is connected to the second motor, the fixture control module is connected to the fixture, the intelligent sensor control module is connected to the intelligent sensor, the image acquisition system control module is connected to the image acquisition system, the calibration system control module is connected to the calibration system, and the laser measurement system control module is connected to the laser measurement system.

[0018] According to another aspect of the present invention, a method for a high-density board intelligent processing system based on intelligent sensing is provided, comprising: The suspension trolley moves horizontally on the intelligent suspension conveyor track, while the electric telescopic rod drives the high-density board to move longitudinally, realizing the precise horizontal and vertical transportation of the high-density board between different workstations; At the processing station, the image acquisition system, laser measurement system and calibration system are coordinated by the controller to perform double-sided inspection and defect calibration on the high-density board; According to the test and calibration results, the classified unloading conveyor track is controlled to classify and convey the defective high-density boards; The solar power generation system and charging system provide energy for the equipment to ensure the continuous operation of the system. The intelligent sensor monitors the system operation status in real time and provides data support for the controller to ensure stable operation of the system.

[0019] The application of the technical solution of the present invention has the following technical effects: The conveying and positioning system, which combines an intelligent suspended conveyor track with a telescopic cantilever device, enables precise conveying and positioning of high-density boards between different workstations, ensuring the continuity and stability of the processing process. The organic integration of image acquisition, laser measurement, and calibration systems, coordinated through the unified controller, enables comprehensive, high-precision detection and calibration of surface defects in high-density boards, breaking through the limitations of traditional inspection methods. The introduction of a solar power generation and charging system provides green energy for the equipment, achieving sustainable energy utilization and conforming to the trend of energy conservation and emission reduction in modern manufacturing.

[0020] High-density boards are transported via the loading conveyor track to the intelligent overhead conveyor track. The overhead trolley, using a telescopic cantilever mechanism, grips the boards and moves horizontally along the intelligent overhead conveyor track. Simultaneously, a motorized telescopic rod drives the boards longitudinally, enabling precise transport of the boards between different workstations. At the processing stations, the image acquisition system, laser measurement system, and calibration system, coordinated by the controller, perform comprehensive inspection and defect detection of the boards. The first and second motors, using the telescopic cantilever mechanism, adapt to different sizes of boards and adjust their angles to meet inspection and processing requirements. Based on the inspection results, the sorting unloading conveyor track is controlled to sort and transport defective boards. This improves product quality control. A solar power generation system and charging system provide energy for the equipment, ensuring continuous operation. Intelligent sensors monitor the system's operating status in real time, providing data support to the controller to ensure stable operation. Each control module is connected to the central processing unit, enabling precise control of each component. This ensures efficient and stable operation of the entire processing system, significantly improving the processing quality and production efficiency of high-density boards, while reducing production costs and achieving sustainable energy utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings: Figure 1 It shows a schematic structural diagram of a high-density board intelligent processing system based on intelligent sensing according to the present invention; Figure 2 Shown Figure 1 Structural view of the solar power supply system for the intelligent processing system of high-density panels based on intelligent sensing; Figure 3 Shown Figure 1 The workstation distribution structure view of the intelligent processing system for high-density board based on intelligent sensing; Figure 4 Shown Figure 1 Structural view of the telescopic cantilever device of the intelligent processing system for high-density board based on intelligent sensing; Figure 5 Shown Figure 1 The main view of the telescopic cantilever device of the intelligent processing system for high-density board based on intelligent sensing; Figure 6 Shown Figure 1 Left view of the intelligent processing system for high-density board based on intelligent sensing; Figure 7 Shown Figure 1 A top view of the telescopic cantilever device of the intelligent processing system for high-density board based on intelligent sensing; Figure 8 Shown Figure 1 Bottom view of the telescopic cantilever device of the intelligent processing system for high-density board based on intelligent sensing; Figure 9 Shown Figure 1 Right view of the telescopic cantilever device of the intelligent processing system for high-density board based on intelligent sensing; Figure 10 Shown Figure 1 A partial view of the telescopic cantilever device of the intelligent processing system for high-density board based on intelligent sensing; Figure 11 Shown Figure 1 Control system view of the intelligent processing system for high-density board based on intelligent sensing; Figure 12 Shown Figure 1 View of the control module of the intelligent processing system for high-density printed circuit boards based on intelligent sensing.

[0022] The above drawings include the following reference numerals: Feeding conveyor track 1; intelligent suspension conveyor track 2; suspension trolley 3; processing conveyor track 4; qualified unloading conveyor track 5; classified unloading conveyor track 6; charging system 7; charging conveyor track 8; solar power generation system 9; power cord 10; electric telescopic rod 11; guide rail 12; first motor 13; guide rod 14; boom 15; second motor 16; rotating block 17; high-density board 18; fixture 19; guide block 20; connecting end 21; screw 22; work station 23; intelligent sensor 24; controller 25; image acquisition system 26; calibration system 27; laser measurement system system 28; central processing unit 29; suspension trolley control module 30; charging system control module 31; solar power generation system control module 32; electric telescopic rod control module 33; first motor control module 34; second motor control module 35; fixture control module 36; intelligent sensor control module 37; image acquisition system control module 38; image comparison module 39; image processing module 40; data processing module 41; calibration system control module 42; classification control module 43; numbering control module 44; laser measurement system control module 45; simulation modeling module 46. DETAILED DESCRIPTION

[0023] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0024] As shown in Figures 1 to 12, an embodiment of the present invention provides a high-density board intelligent processing system based on intelligent sensing, including: an intelligent suspension conveyor track 2, a loading conveyor track 1 is set at one end of the intelligent suspension conveyor track 2, and a qualified unloading conveyor track 5 is set at the other end, and a processing conveyor track 4 and a classification unloading conveyor track 6 are respectively set in the middle section, the processing conveyor track 4 includes several, and a processing station 23 is set below each processing conveyor track 4, and the processing station 23 is provided with an image acquisition system 26 and a laser measurement system 28, the intelligent suspension conveyor track 2 is provided with a suspension trolley 3, and a telescopic cantilever device is provided at the lower end of the suspension trolley 3, and the telescopic cantilever device clamps the high-density board 18, and the telescopic cantilever device drives the high-density board 18 to be processed and detected longitudinally and circumferentially, and the suspension trolley 3 drives the high-density board 18 to be transported horizontally.

[0025] In this embodiment, efficient transportation of high-density boards 18 is achieved through the automated loading and conveying track 1 and the intelligent suspension conveying track 2. An image acquisition system 26, a laser measurement system 28, and a calibration system 27 are used to perform comprehensive, high-precision inspection and defect calibration of the high-density boards 18. An intelligent control module is used to coordinate all processing steps, optimize the processing flow, and improve production efficiency. A solar power generation system 9 and a charging system 7 are introduced to achieve sustainable energy utilization and reduce production costs.

[0026] In this embodiment, the telescopic cantilever device includes an electric telescopic rod 11, the upper end of the electric telescopic rod 11 is connected to the suspension trolley 3, and a guide rail 12 is provided at the lower end of the electric telescopic rod 11. The guide rail 12 is horizontally arranged, and a screw 22 is provided in the guide rail 12. A pair of booms 15 are provided on the screw 22 through threaded cooperation, and guide blocks 20 are provided on both sides of the boom 15. The guide blocks 20 cooperate with the guide rod 14, and the guide rod 14 is fixedly connected to the guide rail 12. A first motor 13 is provided at one end of the screw 22, and a rotating block 17 is provided at the lower end of the boom 15. The rotating block 17 is connected to the second motor 16 through a rotating shaft, and the rotating block 17 is also connected to the clamp 19, and the clamp 19 clamps the high-density board 18.

[0027] Specifically, the electric telescopic rod 11 drives the guide rail 12 for longitudinal movement, which in turn enables the boom 15 to move the high-density boards 18 longitudinally, achieving longitudinal transport of the high-density boards 18. This ensures that the high-density boards 18 accurately reach the processing station 23, improving processing accuracy. The guide rail 12 provides guidance for the movement of the boom 15, ensuring stable horizontal movement of the boom 15. This ensures the stability of the high-density boards 18 during transport, preventing them from shaking. The first motor 13 rotates the screw 22, moving the pair of booms 15 toward or away from each other along the guide rod 14 via the guide block 20, allowing them to accommodate high-density boards 18 of varying sizes. This enhances the system's adaptability to different sizes of high-density boards 18 and improves the versatility of the processing system. The guide rod 14 cooperates with the guide block 20 to provide guidance for the movement of the boom 15, ensuring accurate movement of the boom 15. The effect is to ensure the stability of the high-density board 18 during the clamping process and prevent it from shifting. The boom 15 clamps the high-density board 18 with the clamp 19 and moves driven by the guide rail 12 and the electric telescopic rod 11 to transport and position the high-density board 18. This ensures stable clamping and accurate transport of the high-density board 18 during processing. The second motor 16 drives the rotating block 17 to rotate at a fixed angle via the shaft. This rotates the high-density board 18 at a fixed angle to coordinate with the inspection and processing equipment at the workstation 23. This enables double-sided inspection and processing of the high-density board 18, improving the comprehensiveness of the inspection and processing. The rotating block 17 rotates under the drive of the second motor 16, driving the high-density board 18 at a fixed angle. This allows the high-density board 18 to be inspected and processed at different angles to meet processing requirements. The high-density board 18 serves as the processing object, undergoing loading, conveying, inspection, processing, and unloading processes within the processing system. The clamp 19 holds the high-density board 18 and ensures its stability during processing. This prevents the board 18 from falling during conveying and processing, ensuring processing safety and quality. The guide block 20, in conjunction with the guide rod 14, provides guidance for the movement of the boom 15, ensuring accurate movement. This ensures the stability of the high-density board 18 during the clamping and conveying processes. The connector 21 connects various components and is connected to the suspension trolley 3, ensuring the structural integrity of the system. This ensures stable connections between components, enabling normal system operation. The screw 22, driven by the first motor 13, rotates, threadedly driving the pair of booms 15 to clamp high-density boards 18 of varying sizes.The effect is to enable the system to adapt to the processing of high-density boards 18 of different specifications, thereby improving the flexibility of the processing system.

[0028] In this embodiment, the intelligent suspension conveyor track 2 is also connected to a charging conveyor track 8, and a charging system 7 is provided on the charging conveyor track 8. The charging system 7 is connected to a solar power generation system 9, and the solar power generation system 9 is arranged at the upper end of the factory building. The charging system 7 includes several charging systems 7, and the several charging systems 7 are arranged horizontally in a matrix in the closed area surrounded by the intelligent suspension conveyor track 2. The processing and conveying track 4 includes several parts, among which the workstation 23 below the processing and conveying track 4 is equipped with an image acquisition system 26, a laser measurement system 28, and a calibration system 27. The image acquisition system 26 cooperates with the telescopic cantilever device to collect images of both sides of the high-density board 18 and transmits them to the controller 25. The controller 25 detects the surface of the high-density board 18 through the image comparison module 39, the image processing module 40 and the simulation modeling module 46. The laser measurement device, the image acquisition system 26, and the telescopic cantilever device cooperate to realize the azimuth measurement of the surface defect position; the calibration system 27, the image acquisition system 26, the laser measurement system 28, and the telescopic cantilever device cooperate to mark and calibrate the defect position and type of the high-density board 18. The first motor 13 is controlled by a controller 25. The rotation of the first motor 13 drives the screw 22 to rotate. The rotation of the screw 22 drives the pair of booms 15 to move closer to or farther from each other along the guide rod 14 through the guide block 20, thereby adapting to high-density boards 18 of different sizes. The high-density boards are clamped by the clamp 19. The second motor 16 is controlled by the controller 25. The second motor drives the rotating block 17 to rotate at a fixed angle via the rotating shaft. The rotating block 17 drives the high-density board 18 to rotate at a fixed angle, and then cooperates with the image acquisition system 26, laser measurement system 28 and calibration system 27 on the workstation 23 to achieve double-sided image acquisition, laser measurement and defect calibration of the high-density board 18. The image acquisition system 26 captures double-sided images of the high-density board 18 and transmits them to the controller 25. The controller 25 identifies the type of defect through the image comparison module 39 and the image processing module 40, and sequentially transports the high-density board to the image acquisition system 26 station, the laser measurement system 28 station, and the calibration system 27 station via the intelligent suspension conveying system. The controller 25 calculates the defect location based on the data information collected by the laser measurement system 28, and marks the corresponding defect location through the calibration system 27.The electric telescopic rod 11 drives the guide rail 12 to move longitudinally, and then the guide rail 12 drives the boom 15 to move longitudinally, and then the boom 15 drives the high-density board 18 to move longitudinally, and then the high-density board is longitudinally transported to the corresponding workstation 23, and the suspension trolley 3 moves laterally along the intelligent suspension conveying track 2, thereby driving the telescopic cantilever device to move laterally, and then driving the high-density board 18 to move laterally, and then the high-density board 18 is laterally transported to different workstations 23 for loading, image acquisition, laser measurement, calibration and marking, unloading, and classified transportation; the first motor 13 of the telescopic cantilever device drives the screw 22 to rotate, and the rotation of the screw 22 drives the boom 15 to move and cooperate with the clamp 19 to horizontally clamp the high-density board 18, and the second motor 16 drives the rotating block 17 to rotate at a fixed angle, thereby driving the clamp 19 to rotate at a fixed angle, thereby realizing double-sided detection, measurement, calibration and processing of the high-density board 18 at each workstation 23.

[0029] Specifically, the loading conveyor track 1 is used to load the high-density boards 18 and then transport them to the intelligent suspension conveyor track 2 for initial loading. This improves loading efficiency, reduces manual handling, and prevents damage to the boards. The intelligent suspension conveyor track 2 carries the suspension trolley 3, enabling it to move horizontally between different workstations 23 to transport the high-density boards 18. This effectively ensures the efficient transportation of the high-density boards 18 within the processing system, ensuring the continuity of the processing flow. The suspension trolley 3 uses a telescopic cantilever device to clamp the high-density boards 18 and move along the intelligent suspension conveyor track 2, transporting the high-density boards 18 between different workstations 23. This enables flexible transportation of the high-density boards 18 and improves the automation level of the processing system. The processing conveyor track 4 transports the high-density boards 18 directly above the processing station 23 for inspection and processing there. This ensures the orderly progress of the processing process and improves processing accuracy. The qualified unloading conveyor track 5 transports qualified high-density boards 18 out of the system. This allows for rapid unloading of qualified products, improving production efficiency. The sorting unloading conveyor track 6 sorts and conveys defective high-density boards 18 for subsequent processing, improving product quality control and reducing scrap rates. The charging system 7 connects to the solar power generation system 9 to charge the suspended trolley 3 and other equipment. This ensures sufficient power supply during operation, achieving sustainable energy utilization. The charging conveyor track 8 facilitates the movement of the suspended trolley to the charging system 7, enabling the charging system 7 to charge the suspended trolley 3. This ensures smooth charging and improves the equipment's endurance. The solar power generation system 9 converts solar energy into electricity to power the charging system 7. This utilizes green energy, reduces equipment operating costs, and reduces reliance on traditional energy sources. The power cable 10 transmits power, connecting the solar power generation system 9, the charging system 7, and the equipment. The goal is to ensure stable power transmission and the normal operation of the equipment. Workstation 23 provides a mounting location for equipment such as the image acquisition system 26, laser measurement system 28, and calibration system 27, enabling the inspection and processing of high-density board 18 at workstation 23. This ensures the orderly progress of the inspection and processing processes, improving processing accuracy. The intelligent sensor 24 monitors the system's operating status and the processing of the high-density board 18 in real time, providing data support to the controller 25. This ensures the safety and stability of the system's operation and allows for the timely detection and resolution of abnormalities.

[0030] In this embodiment, the controller 25 includes a central processing unit 29, a suspension trolley control module 30, a charging system control module 31, a solar power generation system control module 32, an electric telescopic rod control module 33, a first motor control module 34, a second motor control module 35, a fixture control module 36, an intelligent sensor control module 37, an image acquisition system control module 38, an image comparison module 39, an image processing module 40, a data processing module 41, a calibration system control module 42, a classification control module 43, a numbering control module 44, a laser measurement system control module 45 and a simulation modeling module 46. The simulation modeling module 46 is connected to the central processing unit 29 respectively.

[0031] Preferably, the suspension trolley control module 30 is connected to the suspension trolley 3, the charging system control module 31 is connected to the charging system 7, the solar power generation system control module 32 is connected to the solar power generation system 9, the electric telescopic rod control module 33 is connected to the electric telescopic rod 11, the first motor control module 34 is connected to the first motor 13, the second motor control module 35 is connected to the second motor 16, the fixture control module 36 is connected to the fixture 19, the intelligent sensor control module 37 is connected to the intelligent sensor 24, the image acquisition system control module 38 is connected to the image acquisition system 26, the calibration system control module 42 is connected to the calibration system 27, and the laser measurement system control module 45 is connected to the laser measurement system 28.

[0032] Specifically, the controller 25 controls the operation of the entire machining system, including the movement of the suspension carriage 3, the operation of the telescopic cantilever assembly, the image acquisition system 26, the laser measurement system 28, the calibration system 27, and other equipment, as well as processes and analyzes the collected data. This achieves automated control of the machining system, improving machining accuracy and production efficiency. The image acquisition system 26 works in conjunction with the telescopic cantilever assembly to capture images of both sides of the high-density board 18 and transmits them to the controller 25. This provides image data for surface defect detection on the high-density board 18, facilitating accurate defect identification. The calibration system 27 works in conjunction with the image acquisition system 26, the laser measurement system 28, and the telescopic cantilever assembly to mark and calibrate the location and type of defects on the high-density board 18. This facilitates subsequent processing of defective high-density boards 18 and improves product quality classification and control. The laser measurement system 28 works in conjunction with the image acquisition system 26 and the telescopic cantilever assembly to measure the position of surface defects. The effect is to improve the accuracy of defect location detection and provide precise data for defect handling. Central Processing Unit 29: Serving as the core of controller 25, it processes and analyzes various data, issues control instructions, and coordinates the operations of various modules. This ensures the stable operation and efficient operation of the entire processing system. Suspension Carriage Control Module 30: Connected to suspension carriage 3, it controls the movement of suspension carriage 3 on the intelligent suspension conveyor track 2. This ensures the accurate transportation of high-density board 18 between different workstations 23. Charging System Control Module 31: Connected to charging system 7, it controls its operation and manages charging of the equipment. This ensures the stability of the equipment's power supply and the safety of the charging process. Solar Power Generation System Control Module 32: Connected to solar power generation system 9, it controls its operation and achieves efficient utilization of solar energy. This improves the efficiency of solar power generation and provides a stable energy supply for the system. The electric telescopic rod control module 33 is connected to the electric telescopic rod 11 to control its extension and retraction, enabling longitudinal transport of the high-density boards 18. This ensures the high-density boards 18 accurately reach the processing station 23, improving processing accuracy. The first motor control module 34 is connected to the first motor 13 to control its rotation, enabling movement of the boom 15 to accommodate high-density boards 18 of varying sizes. This enhances the system's adaptability to different specifications of high-density boards 18. The second motor control module 35 is connected to the second motor 16 to control its rotation, enabling fixed-angle rotation of the high-density boards 18, facilitating double-sided inspection and processing. This improves the comprehensiveness and accuracy of inspection and processing.The fixture control module 36 is connected to the fixture 19 to control the clamping and release of the fixture 19, ensuring the stability of the high-density board 18 during processing. This prevents the high-density board 18 from falling during transportation and processing, ensuring processing safety and quality. The intelligent sensor control module 37 is connected to the intelligent sensor 24 to control its operation and collect data on the system's operating status and the processing of the high-density board 18. This provides real-time data support for system operation, ensuring its safety and stability. The image acquisition system control module 38 is connected to the image acquisition system 26 to control its operation and enable the capture and transmission of images of both sides of the high-density board 18. This provides accurate image data for surface defect detection on the high-density board 18. The image comparison module 39 compares and analyzes the images transmitted by the image acquisition system 26 to identify surface defects on the high-density board 18, improving the accuracy and efficiency of defect detection. Image processing module 40 processes captured images, enhancing image features to facilitate defect identification and analysis. This improves image quality and provides better data support for defect detection. Data processing module 41 processes and analyzes captured data, providing a basis for decision-making by controller 25. This ensures the scientific and rational operation of the system. Calibration system control module 42 connects to calibration system 27 to control its operation, marking and calibrating the location and type of defects on high-density boards 18. This facilitates subsequent processing of defective high-density boards 18 and improves product quality control. Sorting control module 43 controls the sorting unloading conveyor track 6 to sort and convey defective high-density boards 18 based on the inspection results. This improves product quality control and reduces scrap rates. Numbering control module 44 manages the numbering of high-density boards 18, facilitating product traceability and quality control. This improves the level of information technology in product management and ensures product quality traceability. Laser measurement system control module 45: Connected to laser measurement system 28, it controls its operation and measures the position of surface defects on high-density board 18. This improves the accuracy of defect location detection and provides precise data for defect treatment. Simulation modeling module 46: Based on the collected data, it simulates and models the processing of high-density board 18 to optimize the processing technology. This improves the rationality of the processing technology and production efficiency.

[0033] Another embodiment of the present invention provides a method for a high-density board intelligent processing system based on intelligent sensing, comprising: The suspension trolley 3 moves horizontally on the intelligent suspension conveyor track 2, and the electric telescopic rod 11 drives the high-density board 18 to move longitudinally, thereby achieving precise horizontal and vertical transportation of the high-density board 18 between different workstations 23; At the processing station 23, the image acquisition system 26, the laser measurement system 28 and the calibration system 27 are coordinated by the controller 25 to perform double-sided inspection and defect calibration on the high-density board 18; According to the detection and calibration results, the classification unloading conveyor track 6 is controlled to classify and convey the defective high-density boards 18; The solar power generation system 9 and the charging system 7 provide energy for the equipment to ensure the continuous operation of the system. The intelligent sensor 24 monitors the system operation status in real time and provides data support for the controller 25 to ensure the stable operation of the system.

[0034] From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects: The intelligent suspended conveyor track 2, combined with a telescopic cantilever mechanism, achieves precise conveying and positioning of high-density boards 18 between different workstations 23, ensuring the continuity and stability of the processing process. The image acquisition system 26, laser measurement system 28, and calibration system 27 are organically integrated and coordinated by the controller 25 to achieve comprehensive, high-precision detection and calibration of surface defects on the high-density boards 18, breaking through the limitations of traditional inspection methods. The introduction of a solar power generation system 9 and charging system 7 provides green energy for the equipment, achieving sustainable energy utilization and conforming to the trend of energy conservation and emission reduction in modern manufacturing.

[0035] High-density boards 18 are transported to the intelligent suspension conveyor track 2 via the loading conveyor track 1. The suspension trolley 3, using a telescopic cantilever mechanism, grips the boards 18 and moves horizontally along the intelligent suspension conveyor track 2. Simultaneously, the electric telescopic rod 11 drives the boards 18 longitudinally, enabling precise transport of the boards 18 between different workstations 23. At the processing station 23, the image acquisition system 26, laser measurement system 28, and calibration system 27, coordinated by the controller 25, perform comprehensive inspection and defect detection on the boards 18. The first motor 13 and the second motor 16, using a telescopic cantilever mechanism, adapt to different sizes of boards 18 and adjust their angles to meet inspection and processing requirements. Based on the inspection results, the sorting unloading conveyor track 6 is controlled to sort and transport defective boards 18. This improves product quality control. A solar power generation system 9 and a charging system 7 provide energy for the equipment, ensuring continuous operation. Intelligent sensors 24 monitor the system's operating status in real time, providing data support to controller 25 to ensure stable system operation. Each control module is connected to a central processing unit 29, enabling precise control of each component and enabling efficient and stable operation of the entire processing system. This significantly improves the processing quality and production efficiency of high-density board 18, while reducing production costs and achieving sustainable energy utilization.

[0036] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.

Claims

1. A high-density board intelligent processing system based on intelligent sensing, characterized in that: include: An intelligent suspended conveyor track is provided, wherein a loading conveyor track is provided at one end of the intelligent suspended conveyor track, a qualified unloading conveyor track is provided at the other end, and a processing conveyor track and a classified unloading conveyor track are respectively provided in the middle section. The processing conveyor track includes several processing conveyor tracks, and a processing station is provided under each processing conveyor track. The processing station is provided with an image acquisition system and a laser measurement system. A suspension trolley is provided on the intelligent suspended conveyor track, and a telescopic cantilever device is provided at the lower end of the suspension trolley. The telescopic cantilever device clamps a high-density board. The telescopic cantilever device drives the processing and detection of the high-density board longitudinally and circumferentially, and the suspension trolley drives the horizontal transportation of the high-density board.

2. The intelligent processing system for high-density board based on intelligent sensing according to claim 1, characterized in that: The telescopic cantilever device includes an electric telescopic rod, the upper end of the electric telescopic rod is connected to the suspension trolley, the lower end of the electric telescopic rod is provided with a guide rail, the guide rail is horizontally arranged, a screw is provided in the guide rail, a pair of booms are provided on the screw through threaded cooperation, guide blocks are provided on both sides of the boom, the guide blocks cooperate with the guide rod, the guide rod is fixedly connected to the guide rail, one end of the screw is provided with a first motor, the lower end of the boom is provided with a rotating block, the rotating block is connected to the second motor through a rotating shaft, the rotating block is also connected to a clamp, and the clamp clamps the high-density board.

3. The intelligent processing system for high-density board based on intelligent sensing according to claim 1, characterized in that: The intelligent suspension conveyor track is also connected to a charging conveyor track, and a charging system is provided on the charging conveyor track. The charging system is connected to a solar power generation system, and the solar power generation system is arranged at the upper end of the factory building. The charging system includes several charging systems, and the several charging systems are arranged horizontally in a matrix in the closed area surrounded by the intelligent suspension conveyor track.

4. The intelligent processing system for high-density board based on intelligent sensing according to claim 1, characterized in that: The processing and conveying tracks include several ones, wherein the workstation below the processing and conveying tracks is provided with an image acquisition system, a laser measurement system, and a calibration system. The image acquisition system cooperates with the telescopic cantilever device to acquire images of both sides of the high-density board and transmits them to the controller. The controller detects the surface of the high-density board through identification and processing by the image comparison module, the image processing module, and the simulation modeling module. The position of the surface defect is measured by the cooperation of the laser measurement device, the image acquisition system, and the telescopic cantilever device. The position and type of the defect of the high-density board are marked and calibrated by the cooperation of the calibration system, the image acquisition system, the laser measurement system, and the telescopic cantilever device.

5. The intelligent processing system for high-density board based on intelligent sensing according to claim 1, characterized in that: The first motor is controlled by a controller, and the rotation of the first motor drives the screw to rotate, and the rotation of the screw drives a pair of booms to move closer to or away from each other along the guide rod through the guide block, so as to be suitable for high-density boards of different sizes. The high-density boards are clamped by the clamp, and the second motor is controlled by the controller, and the second motor drives the rotating block to rotate at a fixed angle through the rotating shaft, and the rotating block drives the high-density board to rotate at a fixed angle, and then cooperates with the image acquisition system, laser measurement system and calibration system on the workstation to realize double-sided image acquisition, laser measurement and defect calibration of the high-density board.

6. The intelligent processing system for high-density board based on intelligent sensing according to claim 1, characterized in that: The image acquisition system captures double-sided images of the high-density board and transmits them to the controller. The controller identifies the type of defects through the image comparison module and the image processing module, and sequentially transports the high-density board to the image acquisition system station, the laser measurement system station, and the calibration system station through the intelligent suspension conveying system. The controller calculates the defect position based on the data information collected by the laser measurement system, and marks the corresponding defect position through the calibration system.

7. The intelligent processing system for high-density board based on intelligent sensing according to claim 1, characterized in that: The electric telescopic rod drives the guide rail to move longitudinally, and then the guide rail drives the boom to move longitudinally, and then the boom drives the high-density board to move longitudinally, and then the high-density board is transported longitudinally to the corresponding workstation, and the suspension trolley moves laterally along the intelligent suspension conveying track, thereby driving the telescopic cantilever device to move laterally, and then driving the high-density board to move laterally, and then transporting the high-density board laterally to different workstations for loading, image acquisition, laser measurement, calibration and marking, unloading, and classified transportation; the first motor of the telescopic cantilever device drives the screw to rotate, and the rotation of the screw drives the boom to move and cooperates with the clamp to horizontally clamp the high-density board, and the second motor drives the rotating block to rotate at a fixed angle, thereby driving the clamp to rotate at a fixed angle, thereby realizing double-sided detection, measurement, calibration and processing of the high-density board at each workstation.

8. The intelligent processing system for high-density board based on intelligent sensing according to claim 1, characterized in that: The controller includes a central processing unit, a suspension trolley control module, a charging system control module, a solar power generation system control module, an electric telescopic rod control module, a first motor control module, a second motor control module, a fixture control module, an intelligent sensor control module, an image acquisition system control module, an image comparison module, an image processing module, a data processing module, a calibration system control module, a classification control module, a numbering control module, a laser measurement system control module and a simulation modeling module. The suspension trolley control module, the charging system control module, the solar power generation system control module, the electric telescopic rod control module, the first motor control module, the second motor control module, the fixture control module, the intelligent sensor control module, the image acquisition system control module, the image comparison module, the image processing module, the data processing module, the calibration system control module, the classification control module, the numbering control module, the laser measurement system control module and the simulation modeling module are respectively connected to the central processing unit.

9. The intelligent processing system for high-density board based on intelligent sensing according to claim 8, characterized in that: The suspension trolley control module is connected to the suspension trolley, the charging system control module is connected to the charging system, the solar power generation system control module is connected to the solar power generation system, the electric telescopic rod control module is connected to the electric telescopic rod, the first motor control module is connected to the first motor, the second motor control module is connected to the second motor, the fixture control module is connected to the fixture, the intelligent sensor control module is connected to the intelligent sensor, the image acquisition system control module is connected to the image acquisition system, the calibration system control module is connected to the calibration system, and the laser measurement system control module is connected to the laser measurement system.

10. A method for using a high-density board intelligent processing system based on intelligent sensing, the method for processing a high-density board intelligent processing system based on intelligent sensing according to any one of claims 1 to 9, characterized in that: include: The suspension trolley moves horizontally on the intelligent suspension conveyor track, while the electric telescopic rod drives the high-density board to move longitudinally, realizing the precise horizontal and vertical transportation of the high-density board between different workstations; At the processing station, the image acquisition system, laser measurement system and calibration system are coordinated by the controller to perform double-sided inspection and defect calibration on the high-density board; According to the test and calibration results, the classified unloading and conveying track is controlled to classify and convey the defective high-density boards; The solar power generation system and charging system provide energy for the equipment to ensure the continuous operation of the system. The intelligent sensor monitors the system operation status in real time and provides data support for the controller to ensure stable operation of the system.

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