Device and method for cleaning virtual slag in tunnel inverted arch
By designing an automatic cleaning mechanism and an inductive contact wire brush, the visual blind spot problem of the tunnel arch slag cleaning device during foundation pit cleaning is solved, and an efficient cleaning effect without human intervention is achieved.
Patent Information
- Application Number
- CN202510924163.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-04
- Publication Date
- 2025-08-19
AI Technical Summary
The existing tunnel arch slag cleaning device requires manual control when cleaning foundation pits, which has visual blind spots, resulting in inconvenient cleaning and low efficiency.
A tunnel arch slag cleaning device is designed, using an automatic cleaning mechanism, including a fixing frame, an induction contact wire brush and a vacuum suction device, which can be automatically adjusted according to the shape of the foundation pit surface to achieve efficient cleaning without intervention.
It realizes efficient cleaning of the foundation pit surface, avoids visual blind spots, improves cleaning efficiency and thoroughness, and reduces manual intervention.
Smart Images

Figure CN120505895A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of inverted arch slag cleaning, and in particular discloses a tunnel inverted arch slag cleaning device and method. Background Art
[0002] As the speed of high-speed rail increases, the quality requirements for tunnel construction are also increasing. In the construction of the inverted arch of the tunnel, the workers first need to dig a foundation pit in the inverted arch soil layer, and then build the initial support in the foundation pit. Before the inverted arch support, the loose slag in the foundation pit needs to be cleaned to ensure that the combination of concrete and tunnel can meet the quality requirements, and then the inverted arch can be poured. The traditional cleaning method uses manual cleaning, which has a high workload for the workers. In addition, due to the uneven surface of the foundation pit, it is difficult for the workers to clean, and it is easy to cause the cleaning to be not clean.
[0003] For example, the invention with patent number 2023208705698 discloses a mechanized cleaning device for tunnel invert slag, comprising: a main body; a cleaning head, the cleaning head is arranged at one end of the main body, and detachable bristles are provided on the cleaning head; a connecting piece, the connecting piece is arranged at the end of the main body away from the cleaning head, and two pins are provided on the connecting piece, and the two pins correspond to the quick connector for connecting the excavator. The existing cleaning device fixes the bristles on the excavator, which requires a high level of proficiency of the workers driving the excavator during cleaning, and the foundation pit is recessed relative to the invert soil layer and the invert body. Therefore, for the workers driving the excavator, the corner close to the excavator is in a visual blind spot, which is not easy to clean. At the same time, the cleaned slag is inconvenient to collect. Although it can improve the efficiency of cleaning slag, it is relatively inconvenient to clean the slag. Summary of the Invention
[0004] In view of this, the purpose of the present invention is to provide a tunnel invert slag cleaning device and method to solve the technical problem that the existing slag cleaning device needs to be operated by staff when cleaning the foundation pit, and there will be visual blind spots, which makes it inconvenient when cleaning is needed.
[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a tunnel invert slag cleaning device, comprising a base, the bottom surface of the base being provided with a driving mechanism for movement; the top surface of the base being provided with an automatic cleaning mechanism for cleaning slag in a foundation pit, the automatic cleaning mechanism comprising a fixed seat, the fixed seat being fixedly connected to the base, a first connecting frame being hinged on the fixed seat, a second hydraulic cylinder being fixedly connected to the first connecting frame, a second connecting frame being provided at the other end of the second hydraulic cylinder, a fixed frame being provided at both ends of the second connecting frame, and the shape of the fixed frame being similar to that of the foundation pit. The surface of the foundation pit is cleaned by the automatic cleaning mechanism, and the cleaning work of the foundation pit can be completed without excessive intervention by staff, thereby making the cleaning of the foundation pit more convenient.
[0006] Furthermore, a movable column is provided between the two sets of fixed frames, and the ends of the movable column are slidably mounted on the two sets of fixed frames, and a cleaning assembly is provided on the movable column. The shape of the fixed frames is similar to the shape of the foundation pit, which enables the cleaning assembly to clean the foundation pit with high quality and prevent incomplete cleaning.
[0007] Furthermore, the cleaning assembly includes a vacuum suction device fixedly connected to the base, a first connecting pipe connected to the vacuum suction device, and a dust suction port connected to the other end of the first connecting pipe; the dust suction port is provided with an inductive contact wire brush, and the inductive contact wire brush and the dust suction port are slidably connected to the movable column. The inductive contact wire brush can automatically clean the surface of the foundation pit without being affected by the uneven surface of the foundation pit. The dust suction port cooperates with the vacuum suction device to suck the slag removed by the inductive contact wire brush into a collection box, making cleaning the foundation pit more convenient.
[0008] Furthermore, the second connecting frame is provided with a movable assembly for moving the dust suction port. The movable assembly includes a first movable seat, which is slidably mounted on the second connecting frame, a first support seat provided on the second connecting frame, a second hydraulic rotary cylinder provided on the first support seat, a second movable seat fixedly connected to the rotary hydraulic cylinder, the second movable seat being rotatably connected to the first movable seat, a telescopic rod provided on the first movable seat, the other end of which is fixedly connected to the dust suction port; the first movable seat is moved on the second connecting frame by two sets of third hydraulic cylinders. By cooperating with the rotary hydraulic cylinder and the telescopic rod, the dust suction port and the inductive contact wire brush can move along with the shape of the fixed frame, thereby allowing the dust suction port and the inductive contact wire brush to move on the surface of the foundation pit, cleaning the surface of the foundation pit and making cleaning of the foundation pit more convenient.
[0009] Furthermore, the fixed ends of the two sets of third hydraulic cylinders are respectively fixedly connected to the two ends of the second connecting frame, and the telescopic ends of the two sets of third hydraulic cylinders are both provided with matching blocks. The first movable seat is hinged with two sets of connecting blocks, and the two sets of matching blocks are vertical. Both sets of connecting blocks are provided with first matching grooves and second matching grooves, and one set of matching blocks is slidably clamped in one set of matching grooves. The middle section of the second connecting frame is provided with two sets of first fixed blocks, and the two sets of first fixed blocks are provided with second fixed blocks and third fixed blocks. A matching frame is fixedly connected between the two sets of first fixed blocks and the two sets of second fixed blocks. The matching frame has one end higher and the other end lower, and the two ends are straight and the middle section is curved. The higher end of one matching frame is located on the same side as the lower end of the other matching frame. Through the cooperation between the two sets of third hydraulic cylinders, the first support seat can be moved from one end of the second connecting frame to the other end, and the rotating hydraulic cylinder and the telescopic rod are cooperated to complete the cleaning of the entire foundation pit surface, making the cleaning of the foundation pit more convenient.
[0010] Furthermore, the drive mechanism includes a first four-wheel drive device and a second four-wheel drive device. The first four-wheel drive device is fixedly connected to the lower end of the base. The second four-wheel drive device is provided with a first connecting frame, and the first connecting frame is provided with two sets of first hydraulic cylinders, and the other ends of the two sets of first hydraulic cylinders are fixedly connected to the base. The movement direction of the first four-wheel drive device and the second four-wheel drive device are perpendicular. The first four-wheel drive device can move longitudinally, while the second four-wheel drive device can move laterally.
[0011] Furthermore, the vacuum suction device is provided with a collection box, a first connecting pipe is connected to the collection box, and a slag removal assembly is provided in the collection box; the slag removal assembly includes a drive motor, which is fixedly connected to the collection box, an inclined plate is provided in the collection box, the drive motor is located below the inclined plate, a threaded rod is fixedly connected to the output shaft of the drive motor, a fixed sleeve is provided on the collection box, the threaded rod is installed in the fixed sleeve and is rotatably connected to the fixed sleeve, a dust collection hole is opened on the collection box, the dust collection hole is located in the collection box, and the other end of the fixed sleeve is fixedly connected to the second connecting pipe. The slag removal assembly can automatically move the slag in the collection box to the slag accumulation area, eliminating the need for staff to manually clean the slag in the collection box, making slag cleaning more convenient.
[0012] Furthermore, a hydraulic station is provided on the base, to which the two sets of first hydraulic cylinders, the second hydraulic cylinders, the two sets of third hydraulic cylinders, the first hydraulic rotary cylinder, and the second hydraulic rotary cylinder are all connected. The hydraulic station is used to provide hydraulic oil to enable the two sets of first hydraulic cylinders, the second hydraulic cylinders, the two sets of third hydraulic cylinders, the first hydraulic rotary cylinder, and the second hydraulic rotary cylinder to operate normally.
[0013] A method for using a tunnel invert slag cleaning device comprises the following steps: S1: The tunnel inverted arch slag cleaning device is first moved to a designated position in the tunnel by the first four-wheel drive device. Then, the staff determines whether horizontal adjustment is required. If adjustment is required, the first hydraulic cylinder is activated to drive the second four-wheel drive device to move downward until the second four-wheel drive device contacts the bottom surface and the first four-wheel drive device is separated from the bottom surface. The tunnel inverted arch slag cleaning device is then adjusted by the second four-wheel drive device. After the adjustment is completed, the first hydraulic cylinder is retracted to the initial position, so that the first four-wheel drive device contacts the bottom surface and the second four-wheel drive device is separated from the bottom surface. S2: Start the second hydraulic rotary cylinder, which drives the first connecting frame to rotate 180 degrees around the fixed base through the connecting shaft and then stops. Then, the second hydraulic cylinder drives the second connecting frame and the two sets of fixed frames to descend, so that the second connecting frame and the two sets of fixed frames are located in the foundation pit. At this time, the inductive contact wire brush contacts the surface of the foundation pit, and the dust suction port is close to the surface of the foundation pit; S3: Start the inductive contact wire brush and the vacuum suction device, the inductive contact wire brush cleans the surface of the foundation pit, and the vacuum suction device sucks the slag into the collection box through the dust suction port; at the same time, start the first hydraulic rotary cylinder, the first hydraulic rotary cylinder drives the telescopic rod to rotate through the second movable seat, the telescopic rod drives the inductive contact wire brush and the dust suction port to move on the surface of the foundation pit, and at the same time, the dust suction port and the inductive contact wire drive the movable column to move on the two sets of fixed frames, and at the same time, the telescopic rod is extended and retracted as the dust suction port and the inductive contact wire move; S4: When the inductive contact wire brush and the dust suction port reach the other end, the first hydraulic rotary cylinder stops rotating, and then one of the third hydraulic cylinders drives the first movable seat to move on the second connecting frame, thereby driving the telescopic rod to move the inductive contact wire brush and the dust suction port horizontally, but the distance moved by the inductive contact wire brush and the dust suction port is slightly less than the length of the inductive contact wire brush, and then the third hydraulic cylinder is stopped, and the first hydraulic rotary cylinder is started in reverse, and the entire surface of the foundation pit is cleaned by this reciprocating motion.
[0014] S5: When the slag in the collection box accumulates to a certain extent, the drive motor is started. The drive motor drives the threaded rod to rotate in the fixed sleeve through the output shaft, and the slag is moved from the collection box through the fixed sleeve and the second connecting pipe to the slag stacking area through the rotation of the threaded rod.
[0015] The staff only needs to remotely control the tunnel invert slag cleaning device to automatically clean the surface of the pit foundation. At the same time, the cleaning can avoid the uneven surface of the pit foundation causing incomplete cleaning. At the same time, the cleaning speed is always kept constant, making cleaning more convenient.
[0016] The working principle and beneficial effects of this solution are: When cleaning the pit foundation, the tunnel invert slag cleaning device is first moved to the designated position through the driving mechanism, and then the surface of the pit foundation is automatically cleaned by the automatic cleaning mechanism. When cleaning the surface of the pit foundation, the cleaning component can move along the arc of the pit foundation. At the same time, the inductive contact wire brush can automatically adjust along with the uneven surface of the pit foundation to ensure that incomplete cleaning will not occur. The surface of the pit foundation can be cleaned without excessive human intervention, making the cleaning of the foundation pit more convenient.
[0017] When the automatic cleaning mechanism is not being cleaned, it is located above the base. When cleaning is required, the second hydraulic rotary cylinder is used to drive the automatic cleaning mechanism to flip over so that it is located above the pit foundation. The second hydraulic cylinder is then used to cooperate with the automatic cleaning mechanism to drive it down, so that the inductive contact wire brush contacts the surface of the foundation pit. At the same time, the suction port can also suck the cleared slag into the collection box, thereby improving the adaptability of the tunnel invert slag cleaning device and being able to quickly move the inductive contact wire brush to the designated position, making cleaning more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural diagram of an embodiment; Figure 2 A schematic diagram of the use of an embodiment; Figure 3 An exploded view of an embodiment; Figure 4 This is an enlarged schematic diagram of region A in the embodiment; Figure 5 This is a schematic structural diagram of the automatic cleaning mechanism of an embodiment; Figure 6 An exploded view of a portion of the automatic cleaning mechanism of an embodiment; Figure 7 This is an enlarged schematic diagram of region B in the embodiment; Figure 8 This is an enlarged schematic diagram of region C in the embodiment.
[0019] The following are marked in the accompanying drawings: inverted arch soil layer 101, inverted arch body 102, foundation pit 103; Base 201, first four-wheel drive device 202, second four-wheel drive device 203, first connecting frame 204, first hydraulic cylinder 205; Fixed base 301, first connecting frame 302, second hydraulic cylinder 303, second connecting frame 304, fixed frame 305, third hydraulic cylinder 306, telescopic rod 307, first movable base 308, second movable base 309, first hydraulic rotary cylinder 310, first supporting base 311, connecting block 312, first matching groove 313, matching block 314, second matching groove 315, sliding groove 316, first fixed block 317, second fixed block 318, third fixed block 319, matching frame 320, second supporting base 321, second hydraulic rotary cylinder 322, connecting shaft 323, movable column 324; Dust suction port 401, induction contact wire brush 402, first connecting pipe 403, vacuum suction device 404, collection box 405, tilting plate 406, drive motor 407, threaded rod 408, fixing sleeve 409, dust collection hole 410, second connecting pipe 411; Hydraulic station 5. DETAILED DESCRIPTION
[0020] The following is further described in detail through specific implementation methods: Example like Figures 1 to 8 As shown, a tunnel inverted arch slag cleaning device is disclosed, comprising an inverted arch soil layer 101, a foundation pit 103 is opened on the inverted arch soil layer 101, wherein an inverted arch body 102 is provided on a portion of the inverted arch soil layer 101, the inverted arch body 102 is in contact with the foundation pit 103, a base 201 is provided on the inverted arch body 102, a driving mechanism is provided on the ground of the base 201, the driving mechanism includes a first four-wheel drive device 202 and a second four-wheel drive device 203, the first four-wheel drive device 202 is fixedly connected to the base 201, the second four-wheel drive device 203 is provided with a first connecting frame 204, the first connecting frame 204 is connected to the base Two groups of first hydraulic cylinders 205 are arranged between the seats 201. The fixed ends of the first hydraulic cylinders 205 are fixedly connected to the base 201 by bolts, and the telescopic ends are fixedly connected to the first connecting frame 204; the first four-wheel drive device 202 is in contact with the arch body 102, and the second four-wheel drive device 203 is located above the first four-wheel drive device 202. The second four-wheel drive device 203 does not contact the arch body 102. The directions of the first four-wheel drive device 202 and the second four-wheel drive device 203 are perpendicular. The first four-wheel drive device 202 is responsible for longitudinal movement, and the second four-wheel drive device 203 is responsible for lateral movement.
[0021] The top surface of the base 201 is provided with an automatic cleaning mechanism, which includes a fixed base 301, the fixed base 301 is fixedly connected to the base 201, the fixed base 301 is hinged with a first connecting frame 204, a second support base 321 is provided on the fixed base 301, the second support base 321 is fixedly connected with a second hydraulic rotary cylinder 322 by bolts, the first connecting frame 204 is provided with a connecting shaft 323, the connecting shaft 323 is concentric with the hinge axis of the hinge seat, and the second hydraulic rotary cylinder 322 is connected to the hinge seat. The connecting shaft 323 is connected by a key; a second hydraulic cylinder 303 is provided on the first connecting frame 204, and the fixed end of the second hydraulic cylinder 303 is fixedly connected to the first connecting frame 204 by a bolt, and a second connecting frame 304 is provided on the telescopic end. Both ends of the second connecting frame 304 are fixedly connected to a fixing frame 305, and the fixing frame 305 is similar in shape to the foundation pit 103. A movable column 324 is provided between the two sets of fixing frames 305, and the two ends of the movable column 324 are respectively slidably mounted on the two sets of fixing frames 305. Figures 1 to 3 shown.
[0022] A cleaning assembly is provided on the fixed frame 305, and the cleaning assembly includes an inductive contact wire brush 402, which is clamped on the dust suction port 401. The dust suction port 401 has two groups of openings, which are respectively located on both sides of the inductive contact wire brush 402. The dust suction port 401 and the inductive contact wire brush 402 are slidably connected to the movable column 324. The dust suction port 401 is connected to a first connecting pipe 403, and the other end of the first connecting pipe 403 is connected to a vacuum suction device 404, and the vacuum suction device 404 is fixedly connected to the base 201. Figure 5 and Figure 6 shown.
[0023] The second connecting frame 304 is provided with a moving component for moving the dust suction port 401, and the moving component includes two groups of third hydraulic cylinders 306. The fixed ends of the two groups of third hydraulic cylinders 306 are respectively fixedly connected to the two ends of the second connecting frame 304. One group of third hydraulic cylinders 306 is fully extended, and the telescopic end is located at the other end of the second connecting frame 304. The other group of third hydraulic cylinders 306 is fully retracted. The second connecting frame 304 is slidingly mounted with a first movable seat 308. The first movable seat 308 is provided with a sliding groove 316. The sliding groove 316 is slidably mounted on the second connecting frame 304. The first movable seat 308 is provided with a sliding groove 316. A rotatable second movable seat 309 is provided, a plane is opened on the second movable seat 309, a telescopic rod 307 is provided between the second movable seat 309 and the dust suction port 401, the fixed end of the telescopic rod 307 is fixedly connected to the plane opened by the second movable seat 309, and the telescopic end is fixedly connected to the dust suction port 401, a first supporting seat 311 is provided on the first movable seat 308, a first hydraulic rotary cylinder 310 is provided on the first supporting seat 311, the first hydraulic rotary cylinder 310 is fixedly connected to the first supporting seat 311 by bolts, and the first hydraulic rotary cylinder 310 and the first supporting seat 311 are connected by a key, such as Figure 6 As shown; two groups of connecting blocks 312 are hinged on the first movable seat 308, and a first matching groove 313 and a second matching groove 315 are opened on the connecting block 312. The telescopic ends of the two groups of third hydraulic cylinders 306 are fixedly connected to matching blocks 314, one of which is clamped in the corresponding first matching groove 313. The first matching groove 313 faces the length direction of the second connecting frame 304 and is arc-shaped. The center of the circle is located at the hinge axis of the connecting block 312 and the movable seat. The first matching groove 313 in the two groups of connecting blocks 312 is in opposite directions, and the second matching groove 315 is a through groove with a U-shaped cross section. The second matching groove 315 is parallel to the sliding groove 316, and the two groups of connecting blocks 312 are perpendicular to each other. Figure 7As shown; the middle section of the second connecting frame 304 is provided with two groups of matching frames 320, and the matching frames 320 are composed of two horizontal cylinders and one arc-shaped cylinder. The two ends of the arc-shaped cylinder are respectively fixed to the two horizontal cylinders. The two horizontal cylinders are staggered up and down and are not located in the same horizontal plane. The two ends of the two matching frames 320 are respectively fixedly connected to the second fixing block 318 and the third fixing block 319. The second fixing block 318 and the third fixing block 319 are both fixedly connected to the first fixing block 317. The second fixing block 318 is connected to the matching frame 320 from the side closest to the other group of matching frames 320, and the third fixing block 319 is connected to the matching frame 320 from above. The first fixing block 317 is fixedly connected to the second connecting frame 304. The two groups of matching frames 320 are staggered, and the higher end of one group of matching frames 320 is located on the same side as the lower end of the other group of matching frames 320. The two groups of matching frames 320 are X-shaped and cross, as shown Figure 8 shown.
[0024] The vacuum suction device 404 includes a collection box 405, and a slag removal component is provided in the collection box 405. The slag removal component includes an inclined plate 406, which is fixedly connected to the collection box 405. The inclined plate 406 divides the collection box 405 into two upper and lower areas. The upper area is used to collect slag, and a drive motor 407 is provided in the lower area. The drive motor 407 is fixedly connected to the collection box 405 by bolts. The output shaft of the drive motor 407 is fixedly connected to the threaded rod 408 through a coupling. 05 is fixedly connected with a fixing sleeve 409, a threaded rod 408 is installed in the fixing sleeve 409, and is rotatably connected to the fixing sleeve 409, the diameter of the threaded rod 408 is smaller than the inner diameter of the fixing sleeve 409, a dust collecting hole 410 is opened on the collecting box 405, the dust collecting hole 410 is located in the area above the collecting box 405, the threaded hole is located in the fixing sleeve 409, and the scum can move from the collecting box 405 to the fixing sleeve 409 through the dust collecting hole 410, and the other end of the fixing sleeve 409 is fixedly connected with a second connecting pipe 411, and the other end of the second connecting pipe 411 is located in the slag stacking area, such as Figure 3 and Figure 4 shown.
[0025] The first hydraulic rotary cylinder 310, the second hydraulic rotary cylinder 322, the two groups of first hydraulic cylinders 205, the second hydraulic cylinder 303 and the two groups of third hydraulic cylinders 306 are respectively connected to the hydraulic station 5 through different hydraulic oil pipes, and the hydraulic station 5 is fixedly connected to the base 201; among them, the first four-wheel drive device 202, the second four-wheel drive device 203, the first hydraulic rotary cylinder 310, the second hydraulic rotary cylinder 322, the two groups of first hydraulic cylinders 205, the second hydraulic cylinder 303, the two groups of third hydraulic cylinders 306, the induction contact wire brush 402, the vacuum suction device 404 and the hydraulic station 5 are all technical means commonly used by those skilled in the art, and their structures, connection methods and usage methods are all technologies well known to those skilled in the art.
[0026] A method for using a tunnel invert slag cleaning device comprises the following steps: S1: The tunnel inverted arch slag cleaning device is moved longitudinally to a designated position in the tunnel via the first four-wheel drive device 202. The staff then observes the position of the tunnel inverted arch slag cleaning device to determine whether lateral adjustment is required. If lateral adjustment is required, the first hydraulic cylinder 205 is activated, and the telescopic end of the first hydraulic cylinder 205 extends, driving the first connecting frame 204 and the second four-wheel drive device 203 to move downward until the second four-wheel drive device 203 contacts the bottom surface. The first hydraulic cylinder 205 continues to extend, while the second four-wheel drive device 203 remains stationary. The first four-wheel drive device 202 and the base 201 are separated from the bottom surface, and then the first hydraulic cylinder 205 is stopped and the second four-wheel drive device 203 is started. The second four-wheel drive device 203 drives the tunnel inverted arch slag cleaning device to move horizontally until it moves to the specified position, and then the first hydraulic cylinder 205 is retracted until the first hydraulic cylinder 205 is retracted to the initial position. At this time, the first four-wheel drive device 202 is in contact with the bottom surface, and the second four-wheel drive device 203 is separated from the bottom surface. At this time, the state of the tunnel inverted arch slag cleaning device is as follows: Figure 3 shown.
[0027] S2: Start the second hydraulic rotating cylinder 322, the second hydraulic rotating cylinder 322 drives the connecting shaft 323 to rotate, and the connecting shaft 323 drives the first connecting frame 204 to rotate around the fixed seat 301 until the first connecting frame 204 rotates 180 degrees, and then stop the second hydraulic rotating cylinder 322. At this time, one side of the first connecting frame 204 is in contact with one side of the fixed seat 301; then start the second hydraulic cylinder 303, the second hydraulic cylinder 303 drives the second connecting frame 304 and the two sets of fixed frames 305 to descend, until they descend to the appropriate position, and then stop the second hydraulic cylinder 303. At this time, the inductive contact wire brush 402 is in contact with the surface of the foundation pit 103, and the dust suction port 401 is close to the surface of the foundation pit 103. At this time, the state of the tunnel invert arch slag cleaning device is as follows: Figure 1 shown.
[0028] S3: Start the inductive contact wire brush 402 and the vacuum suction device 404. The inductive contact wire brush 402 can automatically clean the surface of the foundation pit 103 according to the line shape of the interface surface. It can ignore the unevenness of the surface of the foundation pit 103 and clean the surface of the foundation pit 103. The vacuum suction device 404 sucks the slag swept out by the inductive contact wire brush 402 through the suction port 401, and moves the slag sucked by the suction port 401 to the collection box 405 through the first connecting pipe 403.
[0029] S4: Start the first hydraulic rotating cylinder 310, the first hydraulic rotating cylinder 310 drives the second movable seat 309 to rotate, the second movable seat 309 drives the telescopic rod 307 to rotate around the second movable seat 309, and the telescopic end of the telescopic rod 307 drives the inductive contact wire brush 402 and the dust suction port 401 to clean the surface of the foundation pit 103. When the dust suction port 401 and the inductive contact wire brush 402 move, they drive the movable column 324 to move on the two sets of fixed frames 305, so the moving trajectory of the inductive contact wire brush 402 and the dust suction port 401 is the same as the shape of the fixed frame 305. Since the fixed frame 305 is not an arc intercepted in a circle, the telescopic rod 307 will also extend and retract when the inductive contact wire brush 402 and the dust suction port 401 move.
[0030] S5: When the inductive contact wire brush 402 and the dust suction port 401 move from one end of the foundation pit 103 to the other end, the first hydraulic rotating cylinder 310 is stopped, and then the third hydraulic cylinder 306 connected to the first movable seat 308 is started. The third hydraulic cylinder 306 drives the first movable seat 308 to move on the second connecting frame 304, and the second connecting frame 304 drives the inductive contact wire brush 402 and the dust suction port 401 to slide a short distance on the movable column 324 through the telescopic rod 307. At this time, a small section of the inductive contact wire brush 402 is located on the surface of the foundation pit 103 after cleaning. Then the third hydraulic cylinder 306 is stopped, and the first hydraulic rotating cylinder 310 is started again. At this time, the rotation direction of the first hydraulic rotating cylinder 310 is opposite to the previous rotation direction. In this reciprocating manner, the two groups of third hydraulic cylinders 310 cooperate with the first movable seat 308 to clean the entire surface of the foundation pit 103.
[0031] S6: When the slag in the collecting box 405 accumulates to a certain height, the driving motor 407 is started. The driving motor 407 drives the threaded rod 408 to rotate in the fixed sleeve 409 through the output shaft. The slag moves from the collecting box 405 to the fixed sleeve 409 through the dust collection hole 410. The slag in the fixed sleeve 409 moves through the threaded rod 408 and moves from the fixed sleeve 409 through the second connecting pipe 411 to the slag stacking area.
[0032] S7: When the surface of the foundation pit 103 is cleaned, the second hydraulic cylinder 303 is started, and the telescopic end drives the second connecting frame 304 and the matching frame 320 to rise until the second hydraulic cylinder 303 shrinks to the initial position, and then the second hydraulic rotating cylinder 322 is started to drive the first connecting frame 204 to rotate on the fixed seat 301, so that the automatic cleaning mechanism moves from above the foundation pit 103 to above the base 201.
[0033] When the first movable seat 308 is separated from one of the third hydraulic cylinders 306 and fixed to the other third hydraulic cylinder 306, the first movable seat 308 first drives the two groups of connecting blocks 312 to move to the matching frame 320. The second matching grooves 315 in the two groups of connecting blocks 312 are respectively slidably inserted into the two groups of matching frames 320. The two groups of second matching grooves 315 slide on the matching frames 320. The connecting block 312 follows the shape of the matching frame 320. While the connecting block 312 slides along the matching frame 320, the matching frame 320 slides horizontally in the second matching grooves 315. The second matching grooves 315 cooperate with the matching frame 320 to make the connecting block 312 rotate around the hinge seat. 312 always remains vertical. When the connecting block 312 rotates and slides, one group of matching blocks 314 slides in the corresponding first matching groove 313, and the telescopic end of the other group of third hydraulic cylinders 306 extends accordingly, so that the other group of matching blocks 314 is always aligned with the corresponding first matching groove 313; when replacing the third hydraulic cylinder 306 connected to the first movable seat 308, first, one group of matching blocks 314 is fixed to the corresponding connecting block 312, and then the two groups of connecting blocks 312 rotate at the same time, so that the two groups of matching blocks 314 are both clamped in the corresponding first matching groove 313, and the two groups of third hydraulic cylinders 306 drive the first movable seat 308 to move at the same time, and finally, one group of connecting blocks 312 is separated from the corresponding first matching groove 313, and the other group of connecting blocks 312 is connected to the corresponding first matching groove 313, and the first movable seat 308 is driven to move by the other group of third hydraulic cylinders 306.
[0034] The above description is merely an embodiment of the present invention. Common knowledge regarding the specific structure and characteristics of the solution is not described in detail herein. It should be noted that those skilled in the art will be able to make various modifications and improvements without departing from the structure of the present invention. These modifications and improvements should also be considered within the scope of protection of the present invention and will not affect the effectiveness and practicality of the present invention.
Claims
1. A tunnel invert slag cleaning device, characterized by: It comprises a base, wherein the bottom surface of the base is provided with a driving mechanism for movement; The top surface of the base is provided with an automatic cleaning mechanism for cleaning the slag in the foundation pit. The automatic cleaning mechanism includes a fixed seat, which is fixedly connected to the base. A first connecting frame is hinged on the fixed seat, and a second hydraulic cylinder is fixedly connected to the first connecting frame. A second connecting frame is provided at the other end of the second hydraulic cylinder, and fixed frames are provided at both ends of the second connecting frame. The shape of the fixed frame is similar to that of the foundation pit.
2. The tunnel invert slag cleaning device according to claim 1, characterized in that: A movable column is provided between the two groups of fixed frames. Both ends of the movable column are slidably mounted on the two groups of fixed frames respectively. A cleaning component is provided on the movable column.
3. The tunnel invert slag cleaning device according to claim 2, characterized in that: The cleaning assembly includes a vacuum suction device, which is fixedly connected to the base. The vacuum suction device is connected to a first connecting pipe, and the other end of the first connecting pipe is connected to a dust suction port; An inductive contact steel wire brush is provided on the dust suction port, and the inductive contact steel wire brush and the dust suction port are slidably connected with the movable column.
4. The tunnel invert slag cleaning device according to claim 3, characterized in that: The second connecting frame is provided with a moving assembly for moving the dust suction port, and the moving assembly includes a first movable seat, the first movable seat is slidably mounted on the second connecting frame, the second connecting frame is provided with a first support seat, the first support seat is provided with a second hydraulic rotating cylinder, the rotating hydraulic cylinder is fixedly connected to the second movable seat, the second movable seat is rotatably connected to the first movable seat, and the first movable seat is provided with a telescopic rod, the other end of the telescopic rod is fixedly connected to the dust suction port; The first movable seat moves on the second connecting frame through two groups of third hydraulic cylinders.
5. The tunnel invert slag cleaning device according to claim 4, characterized in that: The fixed ends of the two groups of third hydraulic cylinders are respectively fixedly connected to the two ends of the second connecting frame, and the telescopic ends of the two groups of third hydraulic cylinders are both provided with matching blocks. The first movable seat is hinged with two groups of connecting blocks, and the two groups of matching blocks are vertical. The two groups of connecting blocks are both provided with a first matching groove and a second matching groove, and one group of matching blocks is slidably clamped in one group of matching grooves. Two groups of first fixing blocks are provided in the middle section of the second connecting frame, and second fixing blocks and third fixing blocks are provided on the two groups of first fixing blocks. A matching frame is fixedly connected between the two groups of first fixing blocks and the two groups of second fixing blocks. One end of the matching frame is higher and the other end is lower. The two ends are straight and the middle section is curved. The higher end of one group of matching frames and the lower end of the other group of matching frames are located on the same side.
6. The tunnel invert slag cleaning device according to claim 5, characterized in that: The driving mechanism includes a first four-wheel drive device and a second four-wheel drive device, wherein the first four-wheel drive device is fixedly connected to the lower end of the base; The second four-wheel drive device is provided with a first connecting frame, and the first connecting frame is provided with two groups of first hydraulic cylinders, and the other ends of the two groups of first hydraulic cylinders are fixedly connected to the base.
7. The tunnel invert slag cleaning device according to claim 6, characterized in that: The vacuum suction device is provided with a collection box, the first connecting pipe is connected to the collection box, and a slag removal component is provided in the collection box; The slag removal assembly includes a drive motor, which is fixedly connected to the collection box. An inclined plate is provided in the collection box. The drive motor is located below the inclined plate. A threaded rod is fixedly connected to the output shaft of the drive motor. A fixed sleeve is provided on the collection box. The threaded rod is installed in the fixed sleeve and is rotatably connected to the fixed sleeve. A dust collection hole is opened on the collection box, and the dust collection hole is located in the collection box. The other end of the fixed sleeve is fixedly connected to a second connecting pipe.
8. The tunnel invert slag cleaning device according to claim 7, characterized in that: A hydraulic station is provided on the base, and two groups of the first hydraulic cylinder, the second hydraulic cylinder, two groups of the third hydraulic cylinder, the first hydraulic rotary cylinder and the second hydraulic rotary cylinder are all connected to the hydraulic station.
9. A method for using a tunnel invert slag cleaning device, comprising the following steps: S1: The tunnel inverted arch slag cleaning device is first moved to a designated position in the tunnel by the first four-wheel drive device. Then, the staff determines whether horizontal adjustment is required. If adjustment is required, the first hydraulic cylinder is activated to drive the second four-wheel drive device to move downward until the second four-wheel drive device contacts the bottom surface and the first four-wheel drive device is separated from the bottom surface. The tunnel inverted arch slag cleaning device is then adjusted by the second four-wheel drive device. After the adjustment is completed, the first hydraulic cylinder is retracted to the initial position, so that the first four-wheel drive device contacts the bottom surface and the second four-wheel drive device is separated from the bottom surface. S2: Start the second hydraulic rotary cylinder, which drives the first connecting frame to rotate 180 degrees around the fixed base through the connecting shaft and then stops. Then, the second hydraulic cylinder drives the second connecting frame and the two sets of fixed frames to descend, so that the second connecting frame and the two sets of fixed frames are located in the foundation pit. At this time, the inductive contact wire brush contacts the surface of the foundation pit, and the dust suction port is close to the surface of the foundation pit; S3: Start the inductive contact wire brush and the vacuum suction device, the inductive contact wire brush cleans the surface of the foundation pit, and the vacuum suction device sucks the slag into the collection box through the dust suction port; at the same time, start the first hydraulic rotary cylinder, the first hydraulic rotary cylinder drives the telescopic rod to rotate through the second movable seat, the telescopic rod drives the inductive contact wire brush and the dust suction port to move on the surface of the foundation pit, and at the same time, the dust suction port and the inductive contact wire drive the movable column to move on the two sets of fixed frames, and at the same time, the telescopic rod is extended and retracted as the dust suction port and the inductive contact wire move; S4: When the inductive contact wire brush and the dust suction port reach the other end, the first hydraulic rotary cylinder stops rotating, and then one of the third hydraulic cylinders drives the first movable seat to move on the second connecting frame, thereby driving the telescopic rod to move the inductive contact wire brush and the dust suction port horizontally, but the distance moved by the inductive contact wire brush and the dust suction port is slightly less than the length of the inductive contact wire brush, and then the third hydraulic cylinder is stopped, and the first hydraulic rotary cylinder is started in the reverse direction, and the entire surface of the foundation pit is cleaned in this reciprocating manner; S5: When the slag in the collection box accumulates to a certain extent, the drive motor is started. The drive motor drives the threaded rod to rotate in the fixed sleeve through the output shaft, and the slag is moved from the collection box through the fixed sleeve and the second connecting pipe to the slag stacking area through the rotation of the threaded rod.
Citation Information
Cited By
Inverted arch base surface disintegrating slag cleaning equipment
CN121229118A