Aerogel steam pipeline production line

Abstract

The invention relates to the field of steam pipeline production, in particular to an aerogel steam pipeline production line. The aerogel steam pipeline production line comprises a steel pipe body and a rail, and a steel pipe moving mechanism, an aerogel felt glue brushing and coating mechanism, a ceramic fiber aluminum foil blanket glue brushing and coating mechanism, a glass wool glue brushing and coating mechanism and an adhesive tape binding mechanism are further sequentially arranged in the direction of the rail. According to the device, the aerogel felt, the ceramic fiber aluminum foil blanket and the glass wool can be automatically wrapped, automatic adhesive tape binding can be achieved, and the production efficiency is greatly improved.

Description

Technical Field

[0001] The present invention relates to the field of steam pipeline production, and in particular to an aerogel steam pipeline production line. Background Art

[0002] Steam pipe is a kind of piping material with both mechanical and thermal insulation properties. It can withstand high temperatures of 120°C under normal working conditions. After being combined and modified with other thermal insulation materials, it can withstand high temperatures of up to 180°C. It is suitable for insulation projects such as heating, ventilation and industrial gas.

[0003] Aerogel steam pipe is a type of steam pipe with extremely strong thermal insulation ability. Most of the existing aerogel steam pipes need to be manually coated with materials layer by layer. The coating process is very cumbersome and cannot be completed by one person. It requires the collaboration of multiple people and a large amount of manual labor. Summary of the Invention

[0004] The present invention hopes to provide an aerogel steam pipeline production line, the specific scheme is as follows: An aerogel steam pipeline production line comprises a steel pipe body and a track, and a steel pipe moving mechanism, an aerogel felt brushing glue coating mechanism, a ceramic fiber aluminum foil blanket brushing glue coating mechanism, a glass wool brushing glue coating mechanism and a tape bundling mechanism are sequentially arranged along the track direction. The tape bundling mechanism comprises a bundling mechanism trolley, a bundling mechanism slide rail is provided on the bundling mechanism trolley, a bundling mechanism sliding block is movably provided on the bundling mechanism slide rail, a bundling mechanism sliding cylinder and a bundling mechanism lifting cylinder are provided on the bundling mechanism trolley, the bundling mechanism sliding cylinder pushes the bundling mechanism sliding block to move, and the bundling mechanism A bundling mechanism fixing frame is provided on the bundling mechanism lifting cylinder, and a bundling mechanism pipe support assembly is provided on the bundling mechanism fixing frame. The bundling mechanism pipe support assembly includes two bundling mechanism outer pulleys, and the bundling mechanism fixing assemblies are evenly arranged on the bundling mechanism outer pulleys. A bundling mechanism screw rod is provided on the two bundling mechanism outer pulleys, and a tape bundling assembly is slidably provided on the bundling mechanism screw rod. A smooth section is provided at one end of the bundling mechanism screw rod, that is, one end of the bundling mechanism screw rod slides on the bundling mechanism outer pulley, and a bundling mechanism screw rod motor is provided at the other end of the bundling mechanism screw rod.

[0005] The binding mechanism fixing frame is provided with a plurality of binding mechanism rotating wheels and at least one binding mechanism driving wheel, and the binding mechanism driving wheel and the binding mechanism rotating wheel are matched with the binding mechanism pipeline supporting assembly.

[0006] The binding mechanism fixing assembly includes a binding mechanism screw, one end of which is provided with a binding mechanism insert, the steel tube body is provided with a steel tube body groove, and the binding mechanism insert is matched with the steel tube body groove.

[0007] The tape bundling assembly includes a tape rack, which is slidably arranged on the binding mechanism screw rod. A tape turntable is provided on the inner side of the tape rack, and a tape roll is provided on the tape turntable. A tape clamping piece is provided on the tape rack, and the tape clamping piece includes a clamping cylinder. A block is provided at one end of the clamping cylinder.

[0008] The tape rack is provided with a main tape rotating wheel, one side of which is provided with a main tape rotating motor, and the main tape rotating wheel drives the tape turntable to rotate.

[0009] The two outer wheels of the binding mechanism are provided with binding mechanism positioning rods, and the binding tape binding components are slidably arranged on the binding mechanism positioning rods, and one end of the positioning rods slides on the outer wheels of the binding mechanism and the tape rack.

[0010] The aerogel felt glue brushing and coating mechanism includes a first glue brushing mechanism and a coating mechanism, the coating mechanism includes a coating roller frame, a coating lifting platform, a coating cutting assembly and a coating fixing assembly, the coating roller frame is provided with a coating transmission roller assembly, the coating fixing assembly includes a coating fixing assembly frame, the coating fixing assembly frame is provided with a coating fixing block motor, the coating fixing block motor is provided with a coating fixing block, the coating cutting assembly includes a coating cutting bracket, the coating cutting bracket is provided with a coating active rotor and a coating driven rotor, a coating toothed belt is provided between the coating active rotor and the coating driven rotor, and the coating toothed belt is provided with a coating cutting knife.

[0011] The covering fixing block includes a covering side stopper, one end of the covering side stopper is provided with a covering head stopper, and the upper part of the covering side stopper is provided with a covering top stopper.

[0012] The coated transmission roller assembly comprises a coated active roller and a coated driven roller, and a coated active roller motor is provided on one side of the coated active roller.

[0013] The covering lifting platform includes a covering lifting platform cylinder, and a covering platform is provided on the covering lifting platform cylinder.

[0014] The first glue brushing mechanism includes a first glue pool, a first rotating shaft is provided on the first glue pool, a first glue brush motor is provided at one end of the first rotating shaft, a first brush assembly is provided on the first rotating shaft, and the first brush assembly includes a first upper brush and a first lower brush.

[0015] The ceramic fiber aluminum foil blanket glue coating mechanism includes a second glue coating mechanism and a blanket coating mechanism, the blanket coating mechanism includes a blanket frame, a blanket coating lifting platform, a blanket coating cutting assembly and a rolling mechanism, the blanket coating cutting assembly includes a blanket cutting press frame component and a blanket cutting component, the blanket cutting press frame component includes a press frame mounting frame, press frame cylinders are provided on both sides of the press frame mounting frame, a press frame is provided on the top of the press frame cylinder, the blanket cutting component includes a blanket cutting bracket, a blanket driving rotor and a blanket driven rotor are provided on the blanket cutting bracket, a blanket tooth belt is provided between the blanket driving rotor and the blanket driven rotor, and a blanket cutting knife is provided on the blanket tooth belt.

[0016] The flattening mechanism includes a flattening mechanism frame, a flattening screw rod is provided on the flattening mechanism frame, a flattening motor is provided at one end of the flattening screw rod, a flattening roller frame is provided on the flattening screw rod, a flattening roller is rotatably connected to the flattening roller frame, and a flattening roller motor is provided at one end of the flattening roller.

[0017] The blanket frame is provided with a blanket transmission roller assembly, which includes a blanket active roller and a blanket driven roller. A blanket active roller motor is provided on one side of the blanket active roller.

[0018] The second glue brushing mechanism includes a second glue pool, a second rotating shaft is provided on the second glue pool, a second glue brush motor is provided at one end of the second rotating shaft, and a second brush assembly is evenly arranged on the second rotating shaft. The second brush assembly includes a second upper brush and a second lower brush.

[0019] Three second brush bristle assemblies are evenly arranged on the second rotating shaft.

[0020] The glass wool glue brushing and coating mechanism includes a third glue brushing mechanism and a glass wool coating mechanism, the third glue brushing mechanism includes a third glue pool, a third glue pool screw and a third glue pool positioning rod are provided on both sides of the third glue pool, the third glue pool screw and the positioning rod are provided with a third rotating shaft, the third rotating shaft is rotatably connected to a third brush assembly, and a third glue brush motor is provided on one side of the third rotating shaft.

[0021] The steel pipe moving mechanism includes a bottom trolley, which is provided with a transverse moving slide rail and a transverse moving motor, the transverse moving slide rail is slidingly provided with a moving block, the transverse moving motor drives the moving block to move, the moving block is provided with a steel pipe lifting cylinder, the steel pipe lifting cylinder is provided with a steel pipe rotating wheel frame, the steel pipe rotating wheel frame is provided with several steel pipe rotating wheels and at least one steel pipe driving wheel, the steel pipe driving wheel and the steel pipe rotating wheel are cooperated with a pipeline support assembly, the pipeline support assembly includes two steel pipe outer wheel discs, and steel pipe fixing assemblies are evenly arranged on the steel pipe outer wheel discs, the steel pipe fixing assembly includes a steel pipe screw, and a steel pipe insert is provided at one end of the steel pipe screw, and the steel pipe insert is cooperated with the groove of the steel pipe body.

[0022] The present invention can automatically carry out the coating of aerogel felt, ceramic fiber aluminum foil blanket and glass wool, and can realize automatic tape bundling, thereby greatly improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A schematic diagram of the structure of an aerogel steam pipeline production line Figure 1 ; Figure 2 A schematic diagram of the structure of an aerogel steam pipeline production line Figure 2 ; Figure 3 This is a structural diagram of a tape bundling mechanism in an aerogel steam pipe production line; Figure 4 A schematic diagram of the partial structure of the tape bundling mechanism in an aerogel steam pipe production line Figure 1 ; Figure 5 A schematic diagram of the partial structure of the tape bundling mechanism in an aerogel steam pipe production line Figure 2 ; Figure 6 A schematic diagram of the partial structure of the tape bundling mechanism in an aerogel steam pipe production line Figure 3 ; Figure 7 This is a structural diagram of a steel pipe moving mechanism and a first glue brushing mechanism in an aerogel steam pipeline production line; Figure 8 Schematic diagram of the structure of the coating mechanism in an aerogel steam pipe production line Figure 1 ; Figure 9 This is a structural diagram of the first glue brushing mechanism in an aerogel steam pipeline production line; Figure 10 A schematic diagram of the partial structure of the coating mechanism in an aerogel steam pipe production line Figure 1 ; Figure 11 A schematic diagram of the partial structure of the coating mechanism in an aerogel steam pipe production line Figure 2 ; Figure 12 for Figure 11 Enlarged view of part A; Figure 13 Schematic diagram of the structure of the coating mechanism in an aerogel steam pipe production line Figure 2 ; Figure 14 This is a structural diagram of a ceramic fiber aluminum foil blanket glue coating mechanism in an aerogel steam pipe production line; Figure 15 A schematic diagram of the partial structure of the ceramic fiber aluminum foil blanket coating mechanism in an aerogel steam pipe production line Figure 1; Figure 16 for Figure 15 Enlarged view of part A; Figure 17 A schematic diagram of the partial structure of the ceramic fiber aluminum foil blanket coating mechanism in an aerogel steam pipe production line Figure 2 ; Figure 18 This is a structural diagram of the third glue brushing mechanism in an aerogel steam pipeline production line; Figure 19 Schematic diagram of the finished steam pipeline structure Figure 1 ; Figure 20 Schematic diagram of the finished steam pipeline structure Figure 2 ; Figure 21 Schematic diagram of the finished steam pipeline structure Figure 3 ; The numbers are as follows: 1. Steel tube body; 11. Aerogel felt; 12. Ceramic fiber aluminum foil blanket; 13. Glass wool; 14. Nano airbag; 15. Guide bracket; 16. Insulation tile; 17. Outer steel tube; 18. Steel tube groove; 2. Track; 3. Tape binding mechanism; 31. Binding mechanism trolley; 32. Binding mechanism slide rail; 33. Binding mechanism sliding block; 34. Binding mechanism sliding cylinder; 35. Binding mechanism lifting cylinder; 36. Binding mechanism fixing frame; 38. Binding mechanism driving wheel; 39. Binding mechanism pipe support assembly; 310. Binding mechanism outer wheel disc; 311. Binding mechanism fixing assembly; 3111. Binding mechanism screw; 3112. Binding mechanism insert; 312. Binding mechanism lead screw; 313. Binding machine Screw rod motor; 314. Binding mechanism positioning rod; 315. Tape binding assembly; 3151. Tape rack; 3152. Tape turntable; 3153. Tape roll; 3154. Tape clamping piece; 3155. Clamping cylinder; 3156. Stopper; 3157. Tape main rotating wheel; 4. Aerogel felt brush glue coating mechanism; 41. First glue brush mechanism; 411. First glue tank; 412. First rotating shaft; 413. First glue brush motor; 414. First brush assembly; 415. First upper brush; 416. First lower brush; 42. Coating mechanism; 43. Coating roller frame; 431. Coating transmission roller assembly; 432. Coating active roller; 433. Coating driven roller; 434. Coating active roller motor; 44. Coating lifting platform ;441. Covering lifting platform cylinder; 442. Covering platform; 45. Covering cutting assembly; 451. Covering cutting bracket; 452. Covering active rotary pulley; 453. Covering driven rotary pulley; 454. Covering toothed belt; 455. Covering cutting blade; 46. Covering fixing assembly; 461. Covering fixing assembly frame; 462. Covering fixing block motor; 463. Covering fixing block; 464. Covering side block; 465. Covering head block; 466. Covering top block; 5. Ceramic fiber aluminum foil blanket glue coating mechanism; 51. Second glue coating mechanism; 52. Blanket coating mechanism; 53. Blanket frame; 531. Blanket transmission roller assembly; 54. Blanket covering lifting platform; 55. Blanket covering cutting assembly; 551. Blanket cutting press frame component; 55 11. Press frame mounting frame; 5512. Press frame cylinder; 5513. Press frame; 552. Blanket cutting component; 5521. Blanket cutting bracket; 5522. Blanket driving pulley; 5523. Blanket driven pulley; 5524. Blanket toothed belt; 56. Rolling mechanism; 561. Rolling mechanism frame; 562. Rolling screw; 563. Rolling motor; 564. Rolling roller frame; 565. Rolling roller; 566. Rolling roller motor; 6. Glass wool glue coating mechanism; 61. Third glue coating mechanism; 611. Third glue tank; 612. Third glue tank screw; 613. Third glue tank positioning rod; 614. Third rotating shaft; 615. Third brush assembly; 616. Third glue brush motor; 62. Glass wool coating mechanism; 7. Steel pipe moving mechanism; 71.Bottom trolley; 72. Lateral movement slide rail; 73. Lateral movement motor; 74. Moving block; 75. Steel pipe lifting cylinder; 76. Steel pipe rotating wheel frame; 77. Steel pipe rotating wheel; 78. Steel pipe driving wheel motor; 79. Pipe support assembly; 710. Steel pipe outer wheel disc; 711. Steel pipe fixing assembly; 712. Steel pipe screw; 713. Steel pipe insert. DETAILED DESCRIPTION

[0024] The following combination Figure 1-21 The present invention will be specifically described: An aerogel steam pipeline production line comprises a steel pipe body 1 and a track 2, and is provided with a steel pipe moving mechanism 7, an aerogel felt glue coating mechanism 4, a ceramic fiber aluminum foil blanket glue coating mechanism 5, a glass wool glue coating mechanism 6 and a tape binding mechanism 3 in sequence along the track direction.

[0025] The tape binding mechanism 3 includes a binding mechanism trolley 31 (the binding mechanism trolley 31 and the bottom trolley 71 can be driven directly or indirectly by a motor to move the wheels, which is a prior art and will not be described in detail). The binding mechanism trolley 31 is provided with a binding mechanism slide rail 32, and a binding mechanism sliding block 33 is movably provided on the binding mechanism slide rail 32. The binding mechanism trolley 31 is provided with a binding mechanism sliding cylinder 34 and a binding mechanism lifting cylinder 35. The binding mechanism sliding cylinder 34 pushes the binding mechanism sliding block 33 to move. The binding mechanism lifting cylinder 35 is provided with a binding mechanism fixing frame 36. The binding mechanism fixing frame 36 is provided with a plurality of binding mechanism rotating wheels and at least one binding mechanism driving wheel 38 (driven by a motor). The binding mechanism driving wheel 38 and the binding mechanism rotating wheel A binding mechanism pipe support assembly 39 is provided on the upper portion (the driving wheel and rotating wheel are provided primarily to facilitate manual rotation of the pipe during material inspection). The binding mechanism pipe support assembly 39 includes two binding mechanism outer discs 310, on which binding mechanism fixing assemblies 311 are evenly arranged (three are shown in the figure). The two binding mechanism outer discs 311 are provided with binding mechanism screws 312, on which a tape binding assembly 315 is slidably mounted. One end of the binding mechanism screw 312 is provided with a smooth section, meaning that one end of the binding mechanism screw 312 slides on the binding mechanism outer discs 310. The other end of the binding mechanism screw 312 is provided with a binding mechanism screw motor 313. The binding mechanism fixing assembly 311 includes a binding mechanism screw 3111, on which a binding mechanism insert 3112 is provided. The steel pipe body 1 is provided with a steel pipe body groove 18, and the binding mechanism insert 3122 is provided in conjunction with the steel pipe body groove 18.

[0026] The tape bundling assembly 315 includes a tape rack 3151, which is slidably mounted on the bundling mechanism screw 312. A tape turntable 3152 is located inside the tape rack 3151, on which a tape roll 3153 is mounted (a mounting rod is provided on the tape turntable 3152, on which the tape roll 3153 is mounted). The tape rack 3151 also includes a tape clipping member 3154, which includes a clipping cylinder 3155 with a stopper 3156 at one end. The tape rack 3151 also includes a main tape rotating wheel 3157, which is equipped with a main tape rotating motor. This main tape rotating wheel 3157 drives the tape turntable 3152 to rotate.

[0027] The two outer wheels 310 of the binding mechanism are provided with binding mechanism positioning rods 314, and the binding mechanism positioning rods 314 are slidably provided with the tape binding assembly 315, and one end of the positioning rod 314 slides on the binding mechanism outer wheels 310 and the tape holder 3151. The positioning rods 314 are provided to better allow the tape binding assembly 315 to slide horizontally.

[0028] The working conditions of the tape binding mechanism 3 are as follows: first, after the steel pipe body 1 completes the coating process, it is transported to a position close to the tape binding mechanism 3, and then the gantry clamps the steel pipe body 1 (not shown in the figure, the gantry hoisting is the existing technology, so it will not be repeated), and then it hovers between the two outer wheels 310 of the binding mechanism, and then the binding mechanism sliding cylinder 34 pushes the binding mechanism sliding block 33, thereby adjusting the position of the binding mechanism fixing component 311 to correspond to the steel pipe groove 18 of the steel pipe body 1 (in this process, since the binding mechanism screw rod 312 and one end of the binding mechanism positioning rod 314 are slidably connected and not fixed, it has no effect), and then the binding mechanism screw rod 3111 is adjusted manually (or by a motor) to stably clamp the steel pipe body 1. Next, the tape winding operation is carried out. The specific plan is as follows. For the first use, after the tape roll 3153 is installed, one end of the tape needs to be fixed at the tape clamping piece 3154. The steps are as follows: first, the cylinder 3155 is clamped to extend the block 3156, and the tape is directly attached to the cylinder shaft (long-range state). Then, the cylinder 3155 is clamped to retract the block 3156, thereby achieving the effect of fixing one end of the tape. Then, the tape turntable 3152 also rotates, thereby driving the tape roll 3153 to wind the tape. After the tape is wrapped around one end of the steel pipe body 1 for several turns, the clamping cylinder 3155 quickly performs a short-range (short-range means that it has a certain range, so that the tape can be clamped off, but it does not affect the winding of the tape roll 3153) reaction. The tape is thereby clamped off, and after the tape is clamped off and continues to be wound for several turns, the clamping cylinder 3155 works again to perform a long-range reaction (long-range means that the clamping cylinder is extended to invade the track where the tape roll 3153 is wound. At this time, a part of the tape will be wound around the telescopic rod of the cylinder shaft, thereby achieving the tape clamping and re-fixing). After that, the tape binding assembly 315 slides on the binding mechanism screw rod 312 to continue the tape winding at the next location. Through this equipment, it is possible to wrap several sections of tape on the steel pipe body 1 after the coating is completed. The traditional tape binding mechanism wraps the entire steel pipe body at one time, but this method is not suitable for steam pipes. The binding method of this embodiment is more stable.

[0029] The aerogel felt glue brushing and coating mechanism 4 includes a first glue brushing mechanism 41 and a coating mechanism 42. The coating mechanism 42 includes a coating roller frame 43, a coating lifting platform 44, a coating cutting assembly 45 and a coating fixing assembly 46. The coating roller frame 43 is provided with a coating transmission roller assembly 431. The coating fixing assembly 46 includes a coating fixing assembly frame 461. The coating fixing assembly frame 461 is provided with a coating fixing block motor 462. The coating fixing block motor 462 is provided with a coating fixing block 463. The coating cutting assembly 45 includes a coating cutting bracket 451. The coating cutting bracket 451 is provided with a coating active rotor 452 and a coating driven rotor 453. A coating toothed belt 454 is provided between the coating active rotor 452 and the coating driven rotor 453. A coating toothed belt 454 is provided with a coating cutting knife 455.

[0030] The wrapping fixed block 463 includes a wrapping side block 464, one end of which is provided with a wrapping head block 465, and a wrapping top block 466 is provided above the wrapping side block 465. The wrapping transmission roller assembly 431 includes a wrapping active roller 432 and a wrapping driven roller 433. A wrapping active roller motor 434 is provided on one side of the wrapping active roller 432. The wrapping lifting platform 44 includes a wrapping lifting platform cylinder 441, on which a wrapping platform 442 is provided.

[0031] The first glue brushing mechanism 41 includes a first glue pool 411, a first rotating shaft 412 is provided on the first glue pool 411, a first glue brush motor 413 is provided at one end of the first rotating shaft 412, a first brush assembly 414 is provided on the first rotating shaft 412, and the first brush assembly 414 includes a first upper brush 415 and a first lower brush 416.

[0032] The working conditions of the aerogel felt glue coating mechanism 4 are as follows: the first rotating shaft 412 of the first glue coating mechanism 41 rotates to apply glue to the material to be coated. In the coating mechanism 42, an aerogel felt is set on the coating roller frame 43, and then the aerogel felt is transported to the coating lifting platform 44 through the coating transmission roller assembly 431. After the aerogel felt reaches the required length, the coating transmission roller assembly 431 is paused, and the coating fixed block 463 is lowered to position the aerogel felt. After that, the coating cutting assembly 45 works to complete the cutting of the aerogel felt. The coating lifting platform 44 raises the cut material to the required height. After that, the glue-coated material is applied to the cut aerogel felt and rotates (the rotation is achieved through the structure of the pipeline moving mechanism 7) to ensure that the aerogel felt adheres to its surface.

[0033] The ceramic fiber aluminum foil blanket glue coating mechanism 5 includes a second glue coating mechanism 51 and a blanket coating mechanism 52. The blanket coating mechanism 52 includes a blanket frame 53, a blanket coating lifting platform 54, a blanket coating cutting assembly 55 and a rolling mechanism 56. The blanket coating cutting assembly 55 includes a blanket cutting pressing frame component 551 and a blanket cutting component 552. The blanket cutting pressing frame component 551 includes a pressing frame mounting frame 5511. Pressing frame cylinders 5512 are provided on both sides of the pressing frame mounting frame 5511. A pressing frame 5513 is provided on the top of the pressing frame cylinder 5512. The blanket cutting component 552 includes a blanket cutting bracket 5521. A blanket driving rotor 5522 and a blanket driven rotor 5523 are provided on the blanket cutting bracket 5521. A blanket tooth belt 5524 is provided between the blanket driving rotor 5522 and the blanket driven rotor 5523. A blanket cutting knife is provided on the blanket tooth belt 5524.

[0034] The leveling mechanism 56 includes a leveling mechanism frame 561 (preferably a lifting cylinder to ensure more efficient leveling). A leveling screw 562 is mounted on the leveling mechanism frame 561. A leveling motor 563 is mounted at one end of the leveling screw 562. A leveling roller frame 564 is mounted on the leveling screw 562. A leveling roller 565 is rotatably connected to the leveling roller frame 564. A leveling roller motor 566 is mounted at one end of the leveling roller 565. A blanket transport roller assembly 531 is mounted on the blanket frame 53. The blanket transport roller assembly 531 includes a blanket driving roller and a blanket driven roller. A blanket driving roller motor is mounted on one side of the blanket driving roller.

[0035] The second glue brushing mechanism 51 includes a second glue pool, a second rotating shaft disposed on the second glue pool, a second glue brush motor disposed at one end of the second rotating shaft, and second brush assemblies evenly disposed on the second rotating shaft. The second brush assemblies include a second upper brush and a second lower brush. Three second brush assemblies are evenly disposed on the second rotating shaft.

[0036] Since the ceramic fiber aluminum foil blanket is generally not that long (so it usually requires multiple sections, and when multiple sections are used, it is preferred that there is an overlapping part of the two layers of blanket at the junction), and because it is relatively thin, it needs to be rolled flat, otherwise it will be difficult to achieve coating. The working conditions of the ceramic fiber aluminum foil blanket glue coating mechanism 5 are as follows: first, the ceramic fiber aluminum foil blanket is output from the blanket frame 53 through the blanket conveying roller assembly 531 and enters the blanket coating lifting platform 54. After reaching the required length, the blanket conveying roller assembly 531 stops conveying, and then the pressure frame 5513 of the blanket cutting and pressing frame component 55 presses one end of the ceramic fiber aluminum foil blanket. After completion, the flattening mechanism 56 works to flatten the ceramic fiber aluminum foil blanket. After the flattening work is completed, the flattening roller 565 stops on the side of the blanket coating lifting platform 54 close to the cutting mechanism, and presses the ceramic fiber aluminum foil blanket together with the pressure frame 5513. Then the blanket cutting component 552 works and cuts; after the cutting is completed, the ceramic fiber aluminum foil blanket is conveyed to the required position, and then the material brushed with glue by the second glue brushing mechanism 51 is rotated to cover the ceramic fiber aluminum foil blanket on it.

[0037] The glass wool glue brushing and covering mechanism 6 includes a third glue brushing mechanism 61 and a glass wool covering mechanism 62. The third glue brushing mechanism 61 includes a third glue pool 611. A third glue pool screw rod 612 and a third glue pool positioning rod 613 are provided on both sides of the third glue pool 611. A third rotating shaft 614 is provided on the third glue pool screw rod 612 and the positioning rod 613. A third brush assembly 615 is rotatably connected to the third rotating shaft 614. A third glue brush motor 616 is provided on one side of the third rotating shaft 615.

[0038] The glass wool covering mechanism 61 is the same as the covering mechanism 42 because both the glass wool and the aerogel felt are relatively thick and a set of devices can be used.

[0039] The steel pipe moving mechanism 7 includes a bottom trolley 71, a lateral moving slide 72 and a lateral moving motor 73 are provided on the bottom trolley 71, a moving block 74 is provided on the lateral moving slide 72, and the lateral moving motor 73 drives the moving block 74 to move, and a steel pipe lifting cylinder 75 is provided on the moving block 74, and a steel pipe rotating wheel frame 76 is provided on the steel pipe lifting cylinder 75 (the steel pipe rotating wheel frame 76 is a ring in practice, and the structure is clearer in the figure), and the steel pipe rotating wheel frame 76 is provided with several steel pipes. The pipe rotating wheel 77 and at least one steel pipe driving wheel (driven by the steel pipe driving wheel motor 78) are equipped with a pipe support assembly 79. The pipe support assembly 79 includes two steel pipe outer wheel discs 710. Steel pipe fixing assemblies 711 are evenly arranged on the steel pipe outer wheel discs 710. The steel pipe fixing assembly 711 includes a steel pipe screw 712. A steel pipe insert 713 is provided at one end of the steel pipe screw 712. The steel pipe insert 713 is arranged in cooperation with the steel pipe body groove 18.

[0040] The working principle of the steel pipe moving mechanism 7 is as follows: in the initial state, the steel pipe body 1 is transported by the gantry to between the two steel pipe outer discs 710, and then the horizontal moving motor 73 drives the moving block 74 to move. After completion, the steel pipe fixing assembly 711 is adjusted to clamp the steel pipe body 1; the steel pipe lifting cylinder 75 can realize the rising and falling of the steel pipe body 1, and the setting of the rotating wheel and the driving wheel is to make the steel pipe outer disc 710 rotate, thereby driving the steel pipe body 1 to rotate, so as to carry out subsequent coating operations.

[0041] The present embodiment provides an aerogel steam pipe production line, and the structure of the steam pipe is as follows: it includes a steel pipe body 1, two layers of aerogel felt 11, three layers of ceramic fiber aluminum foil blanket 12 (preferably the aluminum foil layer is close to the inner layer), two layers of glass wool 13 (the above seven layers of materials can all be produced by this production line) and one layer of nano airbags 14 (this layer is completed manually, and the coating condition can be checked at the same time). After completion, an insulating tile 16 and a guide bracket 15 are installed on the outside. Then, the entire pipe is slid into the interior of the outer steel pipe 17 through the guide bracket 15, and supporting steel rods are welded on the head and tail (the supporting steel rods need to be removed later).

[0042] The workflow of an aerogel steam pipe production line is as follows: (1) Install the steel pipe body 1 on the steel pipe moving mechanism 7.

[0043] (2) The pipeline moving mechanism 7 transports the material to the first glue brushing mechanism 41 for brushing, and then transports it to the coating mechanism 42 for coating the first layer of aerogel felt. Then, it returns to the first glue brushing mechanism 41 for brushing, and then the second layer of aerogel felt is coated. It should be noted that the intersection of the first layer of aerogel felt is preferably located in the middle of the second layer of aerogel felt when it is coated.

[0044] (3) The pipeline moving mechanism 7 continues to transport the material to the second glue brushing mechanism 51 for glue brushing, and then transports it to the blanket coating mechanism 52, and repeats this step three times. It should be noted that in this step, the aluminum foil layer is close to the inner layer, and it is preferably coated in a staggered manner (that is, the junction of the coating should not be in the same position).

[0045] (4) The pipeline moving mechanism 7 continues to transport the material to the third glue brushing mechanism 61 for glue brushing, and then transports it to the glass wool coating mechanism 62, and repeats this step twice. It should be noted that the intersection of the first layer of glass wool is preferably located in the middle of the second layer of glass wool coating.

[0046] (5) The pipeline moving mechanism 7 transports the material to the tape binding mechanism 3 for tape wrapping (this step can be performed in step (2) or (3) or (4) according to needs).

[0047] (6) After completing the above steps, workers can coat the nano airbags 14 and install the thermal insulation tiles 16 and guide brackets 15 on the steel pipe moving mechanism 7, and then export it through the gantry crane and proceed to the next process.

[0048] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An aerogel steam pipeline production line, characterized by: It includes a steel pipe body and a track, and a steel pipe moving mechanism, an aerogel felt brushing glue coating mechanism, a ceramic fiber aluminum foil blanket brushing glue coating mechanism, a glass wool brushing glue coating mechanism and a tape bundling mechanism are sequentially arranged along the track direction. The tape bundling mechanism includes a bundling mechanism trolley, a bundling mechanism slide rail is provided on the bundling mechanism trolley, a bundling mechanism sliding block is movably provided on the bundling mechanism slide rail, a bundling mechanism sliding cylinder and a bundling mechanism lifting cylinder are provided on the bundling mechanism trolley, the bundling mechanism sliding cylinder pushes the bundling mechanism sliding block to move, and the bundling mechanism lifting cylinder A binding mechanism fixing frame is provided on the cylinder, and a binding mechanism pipe support assembly is provided on the binding mechanism fixing frame. The binding mechanism pipe support assembly includes two binding mechanism outer pulleys, and binding mechanism fixing assemblies are evenly arranged on the binding mechanism outer pulleys. A binding mechanism screw rod is provided on the two binding mechanism outer pulleys, and a tape binding assembly is slidingly provided on the binding mechanism screw rod. A smooth section is provided at one end of the binding mechanism screw rod, that is, one end of the binding mechanism screw rod slides on the binding mechanism outer pulley, and a binding mechanism screw rod motor is provided at the other end of the binding mechanism screw rod.

2. The aerogel steam pipe production line according to claim 1, characterized in that: The bundling mechanism fixing frame is provided with several bundling mechanism rotating wheels and at least one bundling mechanism driving wheel, and the bundling mechanism driving wheel and the bundling mechanism rotating wheel are cooperated with the bundling mechanism pipe support assembly; the bundling mechanism fixing assembly includes a bundling mechanism screw, and one end of the bundling mechanism screw is provided with a bundling mechanism insert, the steel pipe body is provided with a steel pipe body groove, and the bundling mechanism insert is cooperated with the steel pipe body groove.

3. The aerogel steam pipe production line according to claim 1, characterized in that: The tape bundling assembly includes a tape rack, which is slidably arranged on the binding mechanism screw rod. A tape turntable is provided on the inner side of the tape rack, and a tape roll is provided on the tape turntable. A tape clamping piece is provided on the tape rack, and the tape clamping piece includes a clamping cylinder. A block is provided at one end of the clamping cylinder.

4. The aerogel steam pipe production line according to claim 3, characterized in that: The tape rack is provided with a main tape rotating wheel, and a main tape rotating motor is provided on one side of the main tape rotating wheel, and the main tape rotating wheel drives the tape turntable to rotate; a binding mechanism positioning rod is provided on the two outer wheels of the binding mechanism, and a tape binding component is slidably arranged on the binding mechanism positioning rod, and one end of the positioning rod slides on the outer wheel of the binding mechanism and the tape rack.

5. The aerogel steam pipe production line according to claim 1, characterized in that: The aerogel felt glue brushing and coating mechanism includes a first glue brushing mechanism and a coating mechanism, the coating mechanism includes a coating roller frame, a coating lifting platform, a coating cutting assembly and a coating fixing assembly, the coating roller frame is provided with a coating transmission roller assembly, the coating fixing assembly includes a coating fixing assembly frame, the coating fixing assembly frame is provided with a coating fixing block motor, the coating fixing block motor is provided with a coating fixing block, the coating cutting assembly includes a coating cutting bracket, the coating cutting bracket is provided with a coating active rotor and a coating driven rotor, a coating toothed belt is provided between the coating active rotor and the coating driven rotor, and the coating toothed belt is provided with a coating cutting knife.

6. The aerogel steam pipeline production line according to claim 5, characterized in that: The covering fixed block includes a covering side block, a covering head block is provided at one end of the covering side block, and a covering top block is provided on the upper part of the covering side block; the covering transmission roller assembly includes a covering active roller and a covering driven roller, and a covering active roller motor is provided on one side of the covering active roller; the covering lifting platform includes a covering lifting platform cylinder, and a covering platform is provided on the covering lifting platform cylinder; the first glue brushing mechanism includes a first glue pool, a first rotating shaft is provided on the first glue pool, a first glue brush motor is provided at one end of the first rotating shaft, a first brush assembly is provided on the first rotating shaft, and the first brush assembly includes a first upper brush and a first lower brush.

7. The aerogel steam pipeline production line according to claim 1, characterized in that: The ceramic fiber aluminum foil blanket glue coating mechanism includes a second glue coating mechanism and a blanket coating mechanism, the blanket coating mechanism includes a blanket frame, a blanket coating lifting platform, a blanket coating cutting assembly and a rolling mechanism, the blanket coating cutting assembly includes a blanket cutting press frame component and a blanket cutting component, the blanket cutting press frame component includes a press frame mounting frame, press frame cylinders are provided on both sides of the press frame mounting frame, a press frame is provided on the top of the press frame cylinder, the blanket cutting component includes a blanket cutting bracket, a blanket driving rotor and a blanket driven rotor are provided on the blanket cutting bracket, a blanket tooth belt is provided between the blanket driving rotor and the blanket driven rotor, and a blanket cutting knife is provided on the blanket tooth belt.

8. The aerogel steam pipe production line according to claim 7, characterized in that: The flattening mechanism includes a flattening mechanism frame, a flattening screw is provided on the flattening mechanism frame, a flattening motor is provided at one end of the flattening screw, a flattening roller frame is provided on the flattening screw, a flattening roller is rotatably connected to the flattening roller frame, and a flattening roller is provided at one end of the flattening roller; a blanket transmission roller assembly is provided on the blanket frame, the blanket transmission roller assembly includes a blanket active roller and a blanket driven roller, and a blanket active roller motor is provided on one side of the blanket active roller; the second glue brushing mechanism includes a second glue pool, a second rotating shaft is provided on the second glue pool, a second glue brush motor is provided at one end of the second rotating shaft, a second brush assembly is evenly arranged on the second rotating shaft, and the second brush assembly includes a second upper brush and a second lower brush; three second brush assemblies are evenly arranged on the second rotating shaft.

9. The aerogel steam pipeline production line according to claim 1, characterized in that: The glass wool glue brushing and coating mechanism includes a third glue brushing mechanism and a glass wool coating mechanism, the third glue brushing mechanism includes a third glue pool, a third glue pool screw and a third glue pool positioning rod are provided on both sides of the third glue pool, a third glue pool screw and a positioning rod are provided on the third glue pool screw and the positioning rod, a third brush assembly is rotatably connected to the third rotating shaft, and a third glue brush motor is provided on one side of the third rotating shaft.

10. The aerogel steam pipe production line according to claim 1, characterized in that: The steel pipe moving mechanism includes a bottom trolley, which is provided with a transverse moving slide rail and a transverse moving motor, the transverse moving slide rail is slidingly provided with a moving block, and the transverse moving motor drives the moving block to move, and the moving block is provided with a steel pipe lifting cylinder, and the steel pipe lifting cylinder is provided with a steel pipe rotating wheel frame, and the steel pipe rotating wheel frame is provided with several steel pipe rotating wheels and at least one steel pipe driving wheel, and the steel pipe driving wheel and the steel pipe rotating wheel are cooperated with a pipeline support assembly, and the pipeline support assembly includes two steel pipe outer wheel discs, and steel pipe fixing assemblies are evenly arranged on the steel pipe outer wheel discs, and the steel pipe fixing assembly includes a steel pipe screw, and a steel pipe insert is provided at one end of the steel pipe screw, and a steel pipe body groove is provided on the steel pipe body, and the steel pipe insert is cooperated with the steel pipe body groove.

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