Double-station paper inserting machine

By designing a dual-station paper insertion machine, the automatic insertion of insulated paper is realized, which solves the problems of low efficiency and unstable quality of manual insertion in the prior art, improves production efficiency and quality, and realizes the automation integration of origami molding and insertion.

CN120566828AActive Publication Date: 2025-08-29铭纳阳智能科技(江苏)股份有限公司

Patent Information

Application Number
CN202511061795.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-31
Publication Date
2025-08-29
Estimated Expiration
2045-07-31

AI Technical Summary

Technical Problem

The existing motor interlayer insulating paper insertion equipment relies on manual operation, resulting in high labor intensity, low efficiency and unstable quality, and the integration of origami molding and insertion cannot be achieved.

Method used

A double-station paper insertion machine is designed, including a feeding mechanism, a complete lifting mechanism, a double-station paper insertion mechanism, an indentation mechanism, a heating steering mechanism, a stepping shaping mechanism, a cutting origami mechanism and a paper insertion mechanism to realize an automated insulating paper insertion process, including the automated processing of multiple processes such as indentation, heating, shaping, cutting and origami.

Benefits of technology

The automatic insertion of insulating paper is realized, which reduces the labor intensity of workers, improves production efficiency and quality, and realizes the integrated operation of loading, origami forming and paper insertion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a double-station paper inserting machine, and belongs to the technical field of new energy motor machining. Comprising a feeding mechanism and a double-station paper inserting mechanism, and the double-station paper inserting mechanism is movably mounted on a working mounting frame; the double-station paper inserting mechanism comprises an integral lifting mechanism, the integral lifting mechanism is mounted on the working mounting frame in a manner of moving up and down, and two station translation mechanisms capable of moving left and right are symmetrically mounted on the front surface of the integral lifting mechanism; an indentation mechanism and a heating steering mechanism are sequentially arranged above the outer side of the front surface of each station translation mechanism, and a stepping shaping mechanism and an insulation paper forming mechanism are sequentially arranged below the heating steering mechanism from top to bottom in a butt joint mode and are used for conducting preliminary edge shaping and final paper folding forming on an indented insulation paper strip in a stepping mode respectively. A cutting and paper folding mechanism is fixedly arranged on one side of the stepping shaping mechanism and one side of the insulation paper forming mechanism, and a paper inserting mechanism is further arranged over the insulation paper forming mechanism in the vertical direction.
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Description

Technical Field

[0001] The invention relates to a double-station paper inserting machine, belonging to the technical field of new energy motor processing. Background Art

[0002] At present, the interlayer insulation paper insertion machine is a mechanical device that inserts insulation paper of a certain shape between the layers of the stator core coil. The copper wire coils are evenly arranged along the circumferential direction on the core. Since both copper wire and copper wire are conductors, it is necessary to lay insulators between the copper wire coils to keep them isolated from each other to prevent conductivity.

[0003] In existing machines for inserting insulation paper between motor layers, paper insertion is primarily a manual process. This labor-intensive and fatigue-prone process further impacts paper insertion quality, reduces production efficiency, and increases labor costs. Even with existing paper insertion equipment, paper folding and insertion cannot be integrated, resulting in limited insertion stations and room for improvement in production efficiency.

[0004] In view of the above-mentioned defects, the present invention aims to create a double-station paper inserting machine to make it more valuable in industrial application. Summary of the Invention

[0005] In order to solve the above technical problems, an object of the present invention is to provide a double-station paper inserting machine.

[0006] A double-station paper inserting machine of the present invention comprises a feeding mechanism and a double-station paper inserting mechanism, wherein the double-station paper inserting mechanism is movably mounted on a working mounting frame; the double-station paper inserting mechanism comprises a complete lifting mechanism, wherein the complete lifting mechanism is movably mounted on the working mounting frame, and two station translation mechanisms that can move left and right are symmetrically mounted on the front surface of the complete lifting mechanism; an indentation mechanism and a heating steering mechanism are sequentially arranged above the outer side of the front surface of each station translation mechanism, which are respectively used for indentation processing and heating steering guidance of insulating paper strips. A stepping shaping mechanism and an insulating paper forming mechanism are arranged in sequence from top to bottom below the heating steering mechanism, which are used for stepping and performing preliminary edge shaping and final folding of the insulating paper strips after indentation, respectively. A cutting and folding mechanism is fixedly arranged on one side of the stepping shaping mechanism and the insulating paper forming mechanism, which is used for cutting and folding the insulating paper strips after preliminary shaping by the stepping shaping mechanism. A paper insertion mechanism is also arranged in the vertical direction directly above the insulating paper forming mechanism; it is used to push the folded insulating paper strips downward into the stator to be inserted to complete the paper insertion operation.

[0007] The step-shaping mechanism includes a step-shaping body and a step-transmission motor. The step-shaping body includes a shaping mounting frame fixedly mounted on the surface of the workstation translation mechanism. A step-driving wheel and a step-auxiliary wheel are matched and mounted in the horizontal direction inside the shaping mounting frame. One end of the step-driving wheel is in transmission connection with the output end of the step-transmission motor. The top and bottom ends of the step-shaping body are symmetrically provided with a step-in entrance and a step-outlet, respectively. The step-in entrance and the step-outlet both include a step-channel bottom plate at the bottom, a step-channel pressing plate is provided on the top of the step-channel bottom plate, and a shaping slope is provided at one end of the step-channel pressing plate. The shaping slope faces the step-auxiliary wheel, and the step-active wheel and the step-auxiliary wheel are contacted and connected through the two shaping slopes symmetrically provided on the step-in entrance and the step-outlet, thereby realizing the preliminary extrusion and shaping of the edge of the insulating paper strip. The top of the step-channel pressing plate is fixed by a step-channel cover plate, and a gap is formed between the step-channel pressing plate and the step-channel bottom plate as a step-shaping channel for the insulating paper strip. The stepping driving wheel is a cylindrical structure with raised edge shaping ridges on both sides of its edge, and a concave shaping groove formed between the two edge shaping ridges. The stepping auxiliary wheel is a cylindrical structure that matches the size of the stepping driving wheel, and a center shaping pressure ring and edge grooves that match the shaping groove and edge shaping ridges are provided on the surface of the stepping auxiliary wheel. In actual use, the diverted insulating paper strip enters the stepping shaping channel from the stepping entrance. When passing between the stepping auxiliary wheel and the stepping driving wheel, the creases formed in the previous process of the insulating paper strip are further squeezed by the edge shaping ridge and the shaping groove, so that the edges of the insulating paper strip on both sides are raised to complete the initial shaping, which is convenient for the origami forming in the subsequent steps. Furthermore, the two ends of the stepper wheel are rotatably inserted into the stepper wheel mounting blocks, which are set in the slots on both sides of the shaping mounting frame. The inner side of the stepper wheel mounting block abuts the shaping mounting frame via the stepper tension buffer spring, and the outer side of the stepper wheel mounting block abuts the stepper tension adjuster that is rotatably connected to the shaping mounting frame. The stepper tension adjuster can be used to adjust the tension between the stepper wheel and the stepper active wheel, thereby adjusting the degree of edge shaping. Furthermore, the indentation mechanism includes an indentation wheel mounting frame and an indentation drive motor mounting frame fixed to the surface of the workstation translation mechanism. The indentation drive motor is fixedly mounted on the indentation drive motor mounting frame. The indentation driving wheel and the indentation auxiliary wheel are mounted on the indentation wheel mounting frame from top to bottom. The surfaces of the indentation driving wheel and the indentation auxiliary wheel are respectively provided with indentation grooves and indentation ridges. The surface of the insulating paper strip is indented by squeezing the grooves and ridges. Furthermore, the two ends of the indentation auxiliary wheel are rotatably inserted into the indentation auxiliary wheel mounting seat, and the indentation auxiliary wheel mounting seat is set in the notches on both sides of the indentation wheel mounting frame. The upper end of the indentation auxiliary wheel mounting seat is abutted against the indentation wheel mounting frame through the indentation buffer spring, and the abutment tightness between the indentation auxiliary wheel and the indentation active wheel can be adjusted by the indentation tension adjuster to adjust the depth of the indentation. The lower end of the indentation auxiliary wheel mounting seat is abutted against the indentation tension adjuster rotatably connected to the indentation wheel mounting frame, and one end of the indentation active wheel is connected to the output end of the indentation drive motor. The indentation drive motor drives the indentation active wheel to rotate and drive it to the next workstation while pressing creases on the surface of the insulating paper strip.

[0008] Furthermore, the heating and steering mechanism includes a heater and an arc-shaped steering channel. A plurality of heating resistance wires are provided inside the heater to heat and soften the insulating paper strips entering the heater to facilitate subsequent step-by-step shaping. A heater inlet and a heater outlet are provided at the front and rear ends of the heater respectively. The heater outlet and the inlet of the arc-shaped steering channel are docked. The arc-shaped steering channel includes an arc-shaped steering plate with an arc of 90° and two arc-shaped pressure plates provided on its surface. A gap is provided between the arc-shaped pressure plate and the arc-shaped steering plate to facilitate the passage of the folded insulating paper strips. A gravity pressure wheel is also provided between the two arc-shaped pressure plates to flatten and guide the insulating paper strips passing between the two arc-shaped pressure plates. Each of the arc-shaped pressure plates is provided with an upward-curved pressure plate guide surface at both ends. It is used to guide the entry of the insulating paper strips. In actual operation, the insulating paper strips entering horizontally are guided to be transported vertically downward by the heating and steering mechanism.

[0009] Furthermore, the cutting and folding mechanism includes a cam transmission mechanism, and a cutting mechanism and a folding mechanism are coaxially connected at the output end at the bottom of the cam transmission mechanism, and the folding mechanism is opposite to the insulating paper forming mechanism; The cam transmission mechanism includes a cam transmission motor, the output end of the cam transmission motor is connected to a transmission synchronization shaft, and a cutting transmission cam and a paper folding transmission disk are sequentially sleeved on the surface of the transmission synchronization shaft from top to bottom; the cutting mechanism is connected to the cutting transmission cam, and the cutting mechanism includes a cutting fixed seat fixedly mounted on the surface of the station translation mechanism, a cutter head mounting seat is fixedly connected to the bottom of the cutting fixed seat near one end of the insulating paper forming mechanism, a cutter head guide seat is provided on the bottom surface of the cutter head mounting seat, and a slidable device in the cutter head guide seat A cutting blade is provided, the cutting blade is directly opposite to the lower portion of the step-in port, the tail end of the cutting blade is fixedly connected to a handle rod, the top surface of the handle rod is provided with a handle guide rail, the handle guide rail is slidably connected to a stable slider installed on the bottom surface of the cutting fixed seat; the stable directional movement of the cutting blade is maintained by the handle guide rail, the top surface of the end of the handle rod is provided with a handle transmission connecting column, the handle transmission connecting column is transmission-connected to a cutting transmission cam, and the cutting blade is driven forward and backward by the rotation of the cutting transmission cam to complete the cutting action; The paper folding mechanism includes a paper inserting guide rail fixedly mounted on the surface of the workstation translation mechanism, a paper inserting board mounting seat slidably sleeved on the surface of the paper inserting guide rail via a paper folding slider, a paper inserting board with a plate-like structure vertically arranged on the paper inserting board mounting seat, a paper inserting board mounting seat having a rear end hinged to a paper inserting transmission shaft, and the rear end of the paper inserting transmission shaft being hinged between a paper inserting transmission shaft connecting column and the bottom edge of an origami transmission disk. The origami transmission disk is rotated to drive the paper inserting board to extend and retract along the paper inserting guide rail, thereby completing the paper folding action.

[0010] Furthermore, the insulating paper forming mechanism is provided with an origami inlet on the side opposite the origami mechanism. The origami inlet is connected to the internal origami insertion cavity channel. The origami inlet is a sloped structure with an outward flaring opening, which facilitates the insertion board to symmetrically press the pre-shaped insulating paper strip into the origami insertion cavity channel to complete the folding of the insulating paper strip. The insertion inlet is provided at the top of the insulating paper forming mechanism, and a forming base is provided at the bottom of the insulating paper forming mechanism. The inner cavity of the forming base is also provided with an origami shaping slope. This is used to guide the final slope shaping of the insulating paper strip during the downward pressing process of the paper insertion mechanism after folding, and finally insert it into the stator to be inserted.

[0011] Furthermore, the paper insertion mechanism includes a paper insertion slide rail and a paper insertion drive disk fixed to the surface of the station translation mechanism in a vertical direction. A paper insertion slider is slidably sleeved on the surface of the paper insertion slide rail. The surface of the paper insertion slider is fixedly connected to a paper insertion push rod mounting seat. The lower end of the paper insertion push rod mounting seat is fixedly connected to a paper insertion push rod in a vertical direction. The paper insertion push rod is directly opposite the paper insertion entrance. The top of the paper insertion push rod mounting seat is hinged to a shaft fixing post at the edge of the paper insertion drive disk surface through a transmission shaft. The back of the paper insertion drive disk is connected to a paper insertion motor. In actual use, the paper insertion motor drives the paper insertion push rod to move up and down to complete the paper pushing action.

[0012] Furthermore, a gravity sensing mechanism is provided between the indentation mechanism and the heating steering mechanism. The gravity sensing mechanism includes a gravity buffer box with an opening at the top. The gravity buffer box is provided with through sensor detection holes near both sides of the bottom. A photoelectric sensor is fixedly provided on one side of the sensor detection hole. The photoelectric sensor and the step shaping mechanism are connected by signal. In actual use, when the insulating paper strip coming out of the indentation mechanism is subjected to the action of its own gravity, it will fall into the gravity buffer box. When the photoelectric sensor detects the drooping insulating paper strip, it will transmit the photoelectric signal to the step shaping mechanism, which will pull the insulating paper strip to the next station through the step shaping mechanism. When the bottom of the pulled insulating paper strip is pulled up beyond the position of the sensor detection hole, the step shaping mechanism stops pulling, so that the subsequent indented insulating paper strip continues to droop by gravity and is cached in the gravity buffer box. Such a cycle facilitates the indentation caching of the insulating paper strip and improves the indentation stability.

[0013] Furthermore, the complete lifting mechanism includes a horizontally arranged lifting mainboard, the back of which is slidably sleeved on the surface of the lifting rail via a lifting rail slider, a plurality of which are evenly fixed to the surface of the working mounting frame in the vertical direction, a lifting motor mounting platform and a screw mounting seat are fixedly arranged in sequence from top to bottom in the vertical direction at the center position of the working mounting frame surface, a lifting motor is installed on the top of the lifting motor mounting platform, a lifting screw is connected to the bottom of the lifting motor in a transmission manner, the bottom of the lifting screw is rotatably inserted into the screw mounting seat, a lifting screw slider is connected to the surface of the lifting screw, and the lifting screw slider is fixedly connected to the back of the lifting mainboard. During actual operation, the lifting mainboard connected to the lifting screw slider is driven by the lifting motor and the lifting screw to move stably up and down along the direction of the lifting rail, thereby facilitating the insertion of paper by aligning the stator to be inserted through up and down displacement.

[0014] Furthermore, the workstation translation mechanism includes a translation mainboard arranged vertically, and a plurality of translation sliders parallel to each other are arranged in the horizontal direction on the back of the translation mainboard. The translation slider can be slidably sleeved on the surface of the translation slide fixedly arranged on the front surface of the lifting mainboard. The front surface of the lifting mainboard is provided with a translation screw fixing seat and a translation motor mounting seat in sequence from the inside to the outside along the horizontal direction, and a translation motor is fixedly connected to the outer end of the translation motor mounting seat. The output end of the translation motor is transmission-connected with a translation screw, and the end of the translation screw is rotatably inserted in the translation screw fixing seat. The translation screw is also transmission-sleeved with a translation screw slider, and the translation screw slider is fixedly connected to the back of the translation mainboard.

[0015] Furthermore, the feeding mechanism includes a feeding line and a feeding dividing mechanism arranged in the middle position thereof. Two lifting cylinders are also provided in the middle position of the feeding line to facilitate the feeding tooling flowing in from one end of the feeding line and the stator to be inserted on its surface to be lifted upward and separated from the feeding line, so as to facilitate the subsequent internal support grasping and indexing rotation of the feeding and dividing mechanism; the feeding and dividing mechanism includes a feeding mounting plate fixed to the bottom surface of the middle part of the feeding line, and a feeding lifting mechanism is provided on the side wall of the feeding mounting plate in the vertical direction, and a dividing mounting frame is fixed on the front surface of the feeding lifting mechanism, and a dividing mechanism is installed on the dividing mounting frame.

[0016] Furthermore, the feeding lifting mechanism includes a feeding lifting motor located at the top of the feeding mounting plate, the bottom output end of the feeding lifting motor is transmission-connected to the feeding lifting screw, and the surface of the feeding lifting screw is transmission-sleeved with a feeding lifting slider, and two feeding lifting slide rails are symmetrically arranged on both sides of the feeding lifting screw in the vertical direction, the feeding lifting slider is fixedly connected to the indexing mounting frame, and is slidably sleeved with the feeding lifting slide rail on the back of the indexing mounting frame through a sliding sleeve, and the indexing mechanism includes an indexing motor installed at the bottom of the indexing mounting frame, the top output end of the indexing motor is transmission-connected to the indexing disk, and an internal support clamp is also arranged on the top surface of the indexing disk. During actual use, the entire indexing mechanism is first driven by the loading lifting motor to rise into the loading tooling and the stator to be inserted on its surface, and the inner support claws are expanded outward to support the annular inner wall of the stator to be inserted, and the stator to be inserted is continued to be driven to rise to the processing station, so that the double-station paper insertion mechanism can insert the insulating paper into the stator to be inserted. After the two stations insert the insulating paper at the same time, the indexing plate is rotated by a certain angle under the drive of the indexing motor, so that the subsequent double-station paper insertion mechanism can continue to insert the insulating paper. The indexing rotation is cyclic until the stator to be inserted is full of insulating paper.

[0017] Furthermore, the dual-station paper insertion mechanism further includes a paper winding mechanism symmetrically arranged on both sides of the station translation mechanism. The paper winding mechanism includes a main paper reel and a backup paper reel symmetrically arranged in a vertical direction. An insulating paper guide mechanism is also provided between the main paper reel and the backup paper reel to guide the insulating paper strip drawn from the main paper reel into the indentation mechanism.

[0018] By means of the above solution, the present invention has at least the following advantages: The double-station paper inserting machine of the present invention realizes the integration of feeding, paper folding and paper inserting. The paper inserting adopts a double-station design, which can realize rapid production, greatly reduces the labor intensity of workers, saves manpower and has high production quality.

[0019] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate a certain embodiment of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 This is a schematic diagram of the overall structure of the double-station paper inserting machine of the present invention; Figure 2 It is a structural schematic diagram of a double-station paper inserting mechanism in a double-station paper inserting machine of the present invention; Figure 3 It is a structural schematic diagram of a double-station paper inserting mechanism in a double-station paper inserting machine of the present invention; Figure 4 It is a structural schematic diagram of the integrated lifting mechanism in the double-station paper inserting machine of the present invention; Figure 5 It is a structural schematic diagram of the station translation mechanism in the double-station paper inserting machine of the present invention; Figure 6 It is a structural schematic diagram of the feeding mechanism in the double-station paper inserting machine of the present invention; Figure 7 It is a structural schematic diagram of the feeding and indexing mechanism in the double-station paper inserting machine of the present invention; Figure 8 It is a structural schematic diagram of the feeding and indexing mechanism in the double-station paper inserting machine of the present invention; Figure 9 It is a structural schematic diagram of the paper winding mechanism in the double-station paper inserting machine of the present invention; Figure 10 It is a structural schematic diagram of the indentation mechanism in the double-station paper inserting machine of the present invention; Figure 11 It is a structural schematic diagram of the gravity sensing mechanism in the double-station paper inserting machine of the present invention; Figure 12 It is a structural schematic diagram of the heating and steering mechanism in the double-station paper inserting machine of the present invention; Figure 13 It is a structural schematic diagram of the heating and steering mechanism in the double-station paper inserting machine of the present invention; Figure 14 It is a structural schematic diagram of the step-by-step shaping mechanism in the double-station paper inserting machine of the present invention; Figure 15 It is a structural schematic diagram of the step-by-step shaping mechanism in the double-station paper inserting machine of the present invention; Figure 16 It is a structural schematic diagram of the step-by-step shaping mechanism in the double-station paper inserting machine of the present invention; Figure 17It is a structural schematic diagram of the stepping driving wheel and the stepping auxiliary wheel in the double-station paper inserting machine of the present invention; Figure 18 It is a structural schematic diagram of the paper cutting and folding mechanism in the double-station paper inserting machine of the present invention; Figure 19 It is a structural schematic diagram of the cam transmission mechanism in the double-station paper inserting machine of the present invention; Figure 20 It is a structural schematic diagram of the cutting mechanism in the double-station paper inserting machine of the present invention; Figure 21 It is a structural schematic diagram of the paper folding mechanism in the double-station paper inserting machine of the present invention; Figure 22 It is a structural schematic diagram of the insulating paper forming mechanism in the double-station paper inserting machine of the present invention; Figure 23 It is a structural schematic diagram of the paper inserting mechanism in the double-station paper inserting machine of the present invention.

[0022] Among them, in the figure: 1. Loading mechanism; 2. Double-station paper inserting mechanism; 3. Insulating paper strips; 4. Working mounting frame; 11. Loading and indexing mechanism; 12. Feeding line; 111. Loading mounting plate; 112. Loading lifting mechanism; 113. Lifting cylinder; 114. Loading tooling; 115. Stator to be inserted; 116. Indexing mounting frame; 117. Indexing mechanism; 1121. Loading lifting motor; 1122. Loading lifting screw; 1123. Loading lifting slider; 1124. Loading lifting slide rail; 1171, indexing motor; 1172, indexing plate; 1173, internal support clamping jaws; 21. Paper rolling mechanism; 22. Assembly lifting mechanism; 23. Workstation translation mechanism; 24. Gravity sensing mechanism; 25. Indentation mechanism; 26. Heating and steering mechanism; 27. Stepping shaping mechanism; 28. Cutting and folding mechanism; 29. ​​Paper inserting mechanism; 211. Main paper reel; 212. Spare paper reel; 213. Insulation paper guide mechanism; 221. Lifting mainboard; 222. Lifting motor mounting platform; 223. Screw mounting base; 224. Lifting motor; 225. Lifting screw; 226. Lifting screw slider; 227. Lifting rail; 228. Lifting rail slider; 231. Translation main board; 232. Translation motor mounting base; 233. Translation screw fixing base; 234. Translation motor; 235. Translation screw; 236. Translation screw slider; 237. Translation rail; 238. Translation slider; 241. Gravity buffer box; 242. Sensor detection hole; 243. Photoelectric sensor; 251. Indentation wheel mounting frame; 252. Indentation drive motor mounting frame; 253. Indentation driving wheel; 254. Indentation auxiliary wheel; 255. Indentation drive motor; 2521, indentation tension adjuster; 2522, indentation auxiliary wheel mounting seat; 2523, indentation buffer spring; 2531, indentation groove; 2541, indentation ridge; 261, heater; 2611, heater inlet; 2612, heating resistor wire; 2613, heater outlet; 262, gravity pressure wheel; 263, arc-shaped turning channel; 2631, arc-shaped turning plate; 2632, arc-shaped pressure plate; 26321, pressure plate guide surface; 271. Stepper shaper body; 2711. Stepper drive motor; 2712. Shaper mounting bracket; 272. Stepper entrance; 273. Stepper entrance; 274. Stepper driving wheel; 275. Stepper auxiliary wheel; 276. Stepper auxiliary wheel mounting block; 277. Stepper tension adjuster; 278. Stepper tension buffer spring; 2721, step channel bottom plate; 2722, step channel pressure plate; 2723, step channel cover plate; 27221, shaping slope; 2741, shaping groove; 2742, edge shaping ridge; 2751, center shaping pressure ring; 2752, edge groove; 281. Cam transmission mechanism; 282. Cutting mechanism; 283. Paper folding mechanism; 2811, cam drive motor; 2812, drive synchronization shaft; 2813, cutting drive cam; 2814, folding paper drive plate; 2821. Cutting fixed seat; 2822. Cutter head mounting seat; 2823. Cutter head guide seat; 2824. Stabilizing slide block; 2825. Cutter handle rod; 2826. Cutter handle guide rail; 2827. Cutting head; 2828. Cutter handle transmission connecting column; 2831. Insert paper board; 2832. Insert paper board mounting base; 2833. Paper folding slider; 2834. Insert paper guide rail; 2835. Insert paper transmission shaft; 2836. Insert paper transmission shaft connecting column; 291. Paper insertion motor; 292. Paper insertion drive disk; 293. Shaft fixing column; 294. Drive shaft; 295. Paper insertion push rod mounting base; 296. Paper insertion push rod; 297. Paper insertion slide rail; 298. Paper insertion slider; 30. Insulating paper forming mechanism; 31. Forming base; 32. Paper folding entrance; 33. Paper insertion entrance; 301. Paper folding and paper insertion cavity channel; 311. Paper folding shaping slope. DETAILED DESCRIPTION

[0023] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.

[0024] See also Figure 1 and Figure 2 A double-station paper inserting machine according to a preferred embodiment of the present invention comprises a feeding mechanism 1 and a double-station paper inserting mechanism 2, wherein the double-station paper inserting mechanism 2 is movably mounted on a working mounting frame 4; The dual-station paper inserting mechanism 2 includes a self-contained lifting mechanism 22, which is mounted on the work mounting frame 4 and can be moved up and down. Two station translation mechanisms 23 that can be moved left and right are symmetrically mounted on the front surface of the self-contained lifting mechanism 22. See also Figure 3 , an indentation mechanism 25 and a heating steering mechanism 26 are sequentially arranged above the outer side of the front surface of each workstation translation mechanism 23, which are respectively used for indentation processing and heating steering guidance of the insulating paper strip 3, and a step shaping mechanism 27 and an insulating paper forming mechanism 30 are sequentially arranged from top to bottom below the heating steering mechanism 26, which are respectively used for stepping and performing preliminary edge shaping and final folding of the insulating paper strip 3 after indentation, and a cutting and folding mechanism 28 is fixedly arranged on one side of the step shaping mechanism 27 and the insulating paper forming mechanism 30, which is used to cut and fold the insulating paper strip 3 after preliminary shaping by the step shaping mechanism 27, and a paper insertion mechanism 29 is also arranged in the vertical direction directly above the insulating paper forming mechanism 30, which is used to push the folded insulating paper strip 3 downward into the stator 115 to be inserted to complete the paper insertion operation.

[0025] See also Figure 4 and Figure 5 The whole-pack lifting mechanism 22 includes a horizontally arranged lifting main board 221. The back of the lifting main board 221 can be slid up and down on the surface of the lifting rail 227 through the lifting rail slider 228. There are multiple lifting rails 227, which are evenly fixed on the surface of the working mounting frame 4 in the vertical direction. A lifting motor mounting platform 222 and a screw mounting seat 223 are fixed in sequence from top to bottom in the vertical direction at the center position of the surface of the working mounting frame 4. A lifting motor 224 is installed on the top of the lifting motor mounting platform 222. The bottom of the machine 224 is connected to a lifting screw rod 225 for transmission, and the bottom of the lifting screw rod 225 is rotatably inserted into the screw rod mounting seat 223. The surface of the lifting screw rod 225 is connected to a lifting screw rod slider 226 for transmission, and the lifting screw rod slider 226 is fixedly connected to the back of the lifting main board 221; during actual operation, the lifting main board 221 connected to the lifting screw rod slider 226 is driven by the lifting motor 224 and the lifting screw rod 225 to move stably up and down along the lifting slide rail 227, thereby facilitating the insertion of paper by aligning the stator 115 to be inserted through up and down displacement.

[0026] The workstation translation mechanism 23 includes a translation main board 231 arranged vertically, and a plurality of mutually parallel translation sliders 238 are arranged horizontally on the back of the translation main board 231. The translation slider 238 can be slidably sleeved on the surface of the translation slide rail 237 fixedly arranged on the front surface of the lifting main board 221. The front surface of the lifting main board 221 is provided with a translation screw fixing seat 233 and a translation motor mounting seat 232 in sequence from the inside to the outside along the horizontal direction. A translation motor 234 is fixedly connected to the outer end of the translation motor mounting seat 232, and the output end of the translation motor 234 is transmission-connected with a translation screw 235. The end of the translation screw 235 is rotatably inserted in the translation screw fixing seat 233. The translation screw 235 is also transmission-sleeved with a translation screw slider 236, and the translation screw slider 236 is fixedly connected to the back of the translation main board 231. In actual use, the translation mainboard 231 connected to the translation screw slider 236 is driven by the translation motor 234 and the translation screw 235 to move stably left and right along the translation rail 237, thereby facilitating the insertion of paper by aligning the stator 115 to be inserted through left and right displacement.

[0027] See also Figures 6 to 8 The feeding mechanism 1 includes a feeding line 12 and a feeding indexing mechanism 11 arranged in the middle position thereof. Two lifting cylinders 113 are also provided in the middle position of the feeding line 12 to facilitate the feeding tooling 114 flowing in from one end of the feeding line 12 and the stator 115 to be inserted on its surface to be lifted upward and separated from the feeding line 12, so as to facilitate the subsequent internal support and grasping of the feeding indexing mechanism 11 for indexing rotation; the feeding indexing mechanism 11 includes a feeding mounting plate 111 fixed to the bottom surface of the middle part of the feeding line 12, and a feeding lifting mechanism 112 is provided on the side wall of the feeding mounting plate 111 in the vertical direction, and a dividing mounting frame 116 is fixed on the front surface of the feeding lifting mechanism 112, and a dividing mechanism 117 is installed on the dividing mounting frame 116.

[0028] The loading and lifting mechanism 112 includes a loading and lifting motor 1121 located at the top of the loading mounting plate 111, and the bottom output end of the loading and lifting motor 1121 is transmission-connected to a loading and lifting screw 1122, and a loading and lifting slider 1123 is transmission-sleeved on the surface of the loading and lifting screw 1122. Two loading and lifting slide rails 1124 are symmetrically arranged on both sides of the loading and lifting screw 1122 in the vertical direction. The loading and lifting slider 1123 is fixedly connected to the indexing mounting frame 116, and is slidably sleeved with the loading and lifting slide rail 1124 on the back of the indexing mounting frame 116 through a sliding sleeve. The indexing mechanism 117 includes a dividing motor 1171 installed at the bottom of the indexing mounting frame 116, and the top output end of the dividing motor 1171 is transmission-connected to a dividing plate 1172, and an internal support clamp 1173 is also provided on the top surface of the dividing plate 1172. During actual use, the entire indexing mechanism 117 is first driven by the loading lifting motor 1121 to rise into the loading tooling 114 and the stator 115 to be inserted on its surface, and the inner support claws 1173 are expanded outward and supported on the annular inner wall of the stator 115 to be inserted, and the stator 115 to be inserted is continued to be driven to rise to the processing station, so that the double-station paper insertion mechanism 2 can insert the insulating paper into the stator 115 to be inserted. After the two stations insert the insulating paper at the same time, the indexing plate 1172 is rotated by a certain angle under the drive of the indexing motor 1171, so that the subsequent double-station paper insertion mechanism 2 can continue to insert the insulating paper. The indexing rotation is cyclical until the stator 115 to be inserted is full of insulating paper.

[0029] See also Figure 9 The dual-station paper insertion mechanism 2 also includes a paper winding mechanism 21 symmetrically arranged on both sides of the station translation mechanism 23. The paper winding mechanism 21 includes a main paper winding tray 211 and a spare paper winding tray 212 symmetrically arranged in the upper and lower directions. An insulating paper guide mechanism 213 is also provided between the main paper winding tray 211 and the spare paper winding tray 212 for guiding the insulating paper strip 3 guided out from the main paper winding tray 211 into the indentation mechanism 25.

[0030] See also Figure 10 The indentation mechanism 25 includes an indentation wheel mounting frame 251 and an indentation drive motor mounting frame 252 fixed to the surface of the workstation translation mechanism 23. An indentation drive motor 255 is fixedly mounted on the indentation drive motor mounting frame 252. An indentation driving wheel 253 and an indentation auxiliary wheel 254 are mounted on the indentation wheel mounting frame 251 from top to bottom. The surfaces of the indentation driving wheel 253 and the indentation auxiliary wheel 254 are respectively matched with indentation grooves 2531 and indentation ridges 2541. The surface of the insulating paper strip 3 is indented by squeezing the grooves and ridges. The two ends of the indentation auxiliary wheel 254 are rotatably inserted into the indentation auxiliary wheel mounting seat 2522, and the indentation auxiliary wheel mounting seat 2522 is arranged in the slots on both sides of the indentation wheel mounting frame 251. The upper end of the indentation auxiliary wheel mounting seat 2522 is abutted against the indentation wheel mounting frame 251 through the indentation buffer spring 2523, and the lower end of the indentation auxiliary wheel mounting seat 2522 is abutted against the indentation tension adjuster 2521 rotatably connected to the indentation wheel mounting frame 251. The tension of the abutment between the indentation auxiliary wheel 254 and the indentation active wheel 253 can be adjusted by the indentation tension adjuster 2521 to adjust the depth of the indentation. One end of the indentation active wheel 253 is transmission-connected to the output end of the indentation driving motor 255, and the indentation active wheel 253 is driven to rotate by the indentation driving motor 255, so as to realize pressing creases on the surface of the insulating paper strip 3 while driving it to move to the next workstation.

[0031] See also Figure 11 A gravity sensing mechanism 24 is further provided between the indentation mechanism 25 and the heating steering mechanism 26. The gravity sensing mechanism 24 includes a gravity buffer box 241 with an opening at the top. The gravity buffer box 241 is provided with through sensor detection holes 242 on both sides near the bottom. A photoelectric sensor 243 is fixedly provided on one side of the sensor detection hole 242. The photoelectric sensor 243 is connected to the stepping shaping mechanism 27 by signal. In actual use, when the insulating paper strip 3 coming out of the indentation mechanism 25 is pulled by its own gravity, It hangs down into the gravity buffer box 241. When the photoelectric sensor 243 detects the drooping insulating paper strip 3, the photoelectric signal is transmitted to the step shaping mechanism 27, and the insulating paper strip 3 is pulled to the next workstation by the step shaping mechanism 27. When the bottom of the pulled insulating paper strip 3 is pulled up and exceeds the position of the sensor detection hole 242, the step shaping mechanism 27 stops pulling, so that the subsequent indented insulating paper strip 3 continues to droop by gravity and is cached in the gravity buffer box 241. This cycle facilitates the indentation caching of the insulating paper strip 3 and improves the indentation stability.

[0032] See also Figure 12 and Figure 13The heating and steering mechanism 26 includes a heater 261 and an arc-shaped steering channel 263. A plurality of heating resistance wires 2612 are provided inside the heater 261 for heating and softening the insulating paper strip 3 entering the interior thereof, so as to facilitate subsequent step-by-step shaping. A heater inlet 2611 and a heater outlet 2613 are provided at the front and rear ends of the heater 261, respectively. The heater outlet 2613 and the inlet of the arc-shaped steering channel 263 are docked. The arc-shaped steering channel 263 includes an arc-shaped steering plate 2631 with an arc angle of 90° and two arc-shaped covers provided on its surface. The pressure plate 2632 has a gap between the arc-shaped pressure plate 2632 and the arc-shaped deflection plate 2631 to facilitate the passage of the folded insulating paper strip 3. A gravity pressure wheel 262 is also provided between the two arc-shaped pressure plates 2632 to flatten and guide the insulating paper strip 3 passing between the two arc-shaped pressure plates 2632. Both ends of each arc-shaped pressure plate 2632 are provided with an upward-raised pressure plate guide surface 26321 to guide the entry of the insulating paper strip 3. During actual operation, the insulating paper strip 3 entering horizontally is guided to be transported vertically downward through the heating deflection mechanism 26.

[0033] See also Figures 14 to 17 The stepping shaping mechanism 27 includes a stepping shaping body 271 and a stepping transmission motor 2711. The stepping shaping body 271 includes a shaping mounting frame 2712 fixedly mounted on the surface of the station translation mechanism 23. A stepping driving wheel 274 and a stepping auxiliary wheel 275 are matched and installed in the horizontal direction inside the shaping mounting frame 2712. One end of the stepping driving wheel 274 is transmission-connected to the output end of the stepping transmission motor 2711. The two ends of the stepping auxiliary wheel 275 are rotatably inserted into the stepping auxiliary wheel mounting block 276, and the stepping auxiliary wheel mounting block 276 is set in the notch on both sides of the shaping mounting frame 2712. The inner side of the stepping auxiliary wheel mounting block 276 is abutted against the shaping mounting frame 2712 through the stepping tension buffer spring 278, and the outer side of the stepping auxiliary wheel mounting block 276 is abutted against the stepping tension adjuster 277 rotatably connected to the shaping mounting frame 2712. The abutment tightness between the stepping auxiliary wheel 275 and the stepping active wheel 274 can be adjusted by the stepping tension adjuster 277 to adjust the degree of edge shaping. The top and bottom ends of the stepping shaping body 271 are symmetrically provided with a stepping entrance 272 and a stepping entrance 273 respectively. The stepping entrance 272 The stepping channel bottom plate 2721 and the stepping channel bottom plate 2723 both include a stepping channel bottom plate 2721 at the bottom, a stepping channel pressing plate 2722 is provided on the top of the stepping channel bottom plate 2721, and a shaping slope 27221 is provided at one end of the stepping channel pressing plate 2722. The shaping slope 27221 faces the stepping auxiliary wheel 275, and the two shaping slopes 27221 symmetrically arranged on the stepping entrance 272 and the stepping entrance 273 make the stepping driving wheel 274 and the stepping auxiliary wheel 275 contact and connect, thereby realizing the preliminary extrusion and shaping of the edge of the insulating paper strip 3. The top of the stepping channel pressing plate 2722 is covered and fixed by a stepping channel cover plate 2723, and a gap is formed between the stepping channel pressing plate 2722 and the stepping channel bottom plate 2721 as a step shaping channel for the insulating paper strip 3. The stepping driving wheel 274 is a cylindrical structure with raised edge shaping ridges 2742 on both sides of its edge. A concave shaping groove 2741 is formed between the two edge shaping ridges 2742. The stepping auxiliary wheel 275 is a cylindrical structure that matches the size of the stepping driving wheel 274. A center shaping pressure ring 2751 and an edge groove 2752 that match the shaping groove 2741 and the edge shaping ridge 2742 are provided on the surface of the stepping auxiliary wheel 275. In actual use, the turned insulating paper strip 3 enters the step shaping channel from the step entrance 272. When passing between the step auxiliary wheel 275 and the step driving wheel 274, the creases formed in the previous process of the insulating paper strip 3 are further squeezed by the edge shaping ridge 2742 and the shaping groove 2741, so that the edges on both sides of the insulating paper strip 3 are raised to complete the preliminary shaping, which is convenient for the paper folding and forming in the subsequent steps. See also Figures 18 to 21 The cutting and folding mechanism 28 includes a cam transmission mechanism 281, and a cutting mechanism 282 and a folding mechanism 283 are coaxially connected at the bottom output end of the cam transmission mechanism 281, and the folding mechanism 283 is opposite to the insulating paper forming mechanism 30; The cam transmission mechanism 281 includes a cam transmission motor 2811, the output end of which is connected to a transmission synchronization shaft 2812. A cutting transmission cam 2813 and a paper folding transmission disk 2814 are sequentially sleeved on the surface of the transmission synchronization shaft 2812 from top to bottom. The cutting mechanism 282 is in transmission connection with the cutting transmission cam 2813, and the cutting mechanism 282 includes a cutting fixed seat 2821 fixedly mounted on the surface of the station translation mechanism 23, and a cutter head mounting seat 2822 is fixedly connected to the bottom of the cutting fixed seat 2821 near one end of the insulating paper forming mechanism 30, and a cutter head guide seat 2823 is provided on the bottom surface of the cutter head mounting seat 2822. A cutting head 2827 is slidably mounted in the cutter head guide seat 2823, and the cutting head 2827 is directly opposite to the bottom of the step-inlet 273, and is used to cut the insulating paper strip 3 after being shaped by the step-shaping mechanism 27; the cutting head 2827 is used to cut the insulating paper strip 3 after being shaped by the step-shaping mechanism 27; The tail end of 827 is fixedly connected to a handle rod 2825. The top surface of the handle rod 2825 is provided with a handle guide rail 2826. The handle guide rail 2826 is slidably connected to a stabilizing slider 2824 installed on the bottom surface of the cutting fixed seat 2821. The handle guide rail 2826 maintains the stable directional movement of the cutting head 2827. The top surface of the end of the handle rod 2825 is provided with a handle transmission connecting column 2828. The handle transmission connecting column 2828 is in transmission connection with the cutting transmission cam 2813. The cutting head 2827 is driven forward and backward by the rotation of the cutting transmission cam 2813 to complete the cutting action. The paper folding mechanism 283 includes a paper inserting guide rail 2834 fixedly mounted on the surface of the workstation translation mechanism 23, and a paper inserting board mounting seat 2832 is slidably sleeved on the surface of the paper inserting guide rail 2834 through a paper folding slider 2833. A plate-shaped paper inserting board 2831 is vertically arranged on the paper inserting board mounting seat 2832, and a paper inserting transmission shaft 2835 is hinged at the rear end of the paper inserting board mounting seat 2832. The rear end of the paper inserting transmission shaft 2835 is hinged between the paper inserting transmission shaft connecting column 2836 and the bottom edge of the paper folding transmission disk 2814. The paper folding transmission disk 2814 rotates to drive the paper inserting board 2831 to extend and retract along the direction of the paper inserting guide rail 2834, thereby completing the paper folding action.

[0034] See also Figure 22The insulating paper forming mechanism 30 is provided with a paper folding entrance 32 on the side opposite to the paper folding mechanism 283, and the paper folding entrance 32 is connected to the internal paper folding and inserting cavity channel 301. The paper folding entrance 32 is a slope structure with an outward flaring, which is convenient for the inserting paper board 2831 to symmetrically press the pre-shaped insulating paper strip 3 into the paper folding and inserting cavity channel 301 to complete the folding of the insulating paper strip 3. A paper insertion entrance 33 is provided at the top of the insulating paper forming mechanism 30 for inserting the paper insertion mechanism 29 to perform the paper insertion action. A forming base 31 is provided at the bottom of the insulating paper forming mechanism 30, and a paper folding shaping slope 311 is also provided in the inner cavity of the forming base 31, which is used for the insulating paper strip 3 to be finally guided by the slope to be formed during the downward pressing process of the paper insertion mechanism 29 after being folded, and finally inserted into the stator 115 to be inserted.

[0035] See also Figure 23 The paper insertion mechanism 29 includes a paper insertion slide rail 297 and a paper insertion drive disk 292 fixed on the surface of the workstation translation mechanism 23 in the vertical direction. A paper insertion slider 298 is slidably sleeved on the surface of the paper insertion slide rail 297. The surface of the paper insertion slider 298 is fixedly connected to a paper insertion push rod mounting seat 295. The lower end of the paper insertion push rod mounting seat 295 is fixedly connected to an inserting paper push rod 296 in the vertical direction. The inserting paper push rod 296 faces the paper insertion inlet 33. The top of the inserting paper push rod mounting seat 295 is hinged to the shaft fixing column 293 at the edge of the surface of the inserting paper drive disk 292 through a transmission shaft 294. The back of the inserting paper drive disk 292 is transmission-connected to the paper insertion motor 291. In actual use, the paper insertion push rod 296 is driven up and down by the paper insertion motor 291 to complete the paper pushing action.

[0036] The working principle of the present invention is as follows: During the actual use of the double-station paper inserting machine of the present invention, the loading tool 114 equipped with the stator 115 to be inserted is first loaded from one end of the feeding line body 12, and after being transported to the insertion station, the loading tool 114 flowing into the feeding line body 12 and the stator 115 to be inserted on its surface are lifted upward and separated from the feeding line body 12 by two lifting cylinders 113, and the entire indexing mechanism 117 is driven to rise and enter the loading tool 114 and the stator 115 to be inserted on its surface by the loading lifting motor 1121, and the internal support claws are used to hold the loading tool 114 and the stator 115 to be inserted on its surface. 1173 expands outward and supports the inner annular wall of the stator 115 to be inserted, and continues to drive the stator 115 to be inserted to the processing station, so that the double-station paper insertion mechanism 2 can insert the insulating paper into the stator 115 to be inserted. At the same time, the lifting main board 221 connected to the lifting screw slider 226 is driven by the lifting motor 224 and the lifting screw 225 to move stably up and down along the lifting slide rail 227, so as to facilitate the insertion of paper by aligning the stator 115 to be inserted through the up and down displacement, and the translation motor 234 and the translation screw 235 drive the translation screw slider 226 to move stably up and down along the lifting slide rail 227. The translation main board 231 connected to the block 236 moves stably left and right along the direction of the translation slide rail 237, so as to facilitate the insertion of paper by aligning the stator 115 to be inserted by the left and right displacement. After the alignment is completed, the insulating paper strip 3 guided from the main paper roll 211 is guided into the indentation mechanism 25, and the surface of the insulating paper strip 3 is indented by the indentation groove 2531 and the indentation ridge 2541 on the surface of the indentation driving wheel 253 and the indentation auxiliary wheel 254. It will droop into the gravity buffer box 241. When the photoelectric sensor 243 detects the drooping insulating paper strip 3, it transmits the photoelectric signal to the step-shaping mechanism 27, which pulls the insulating paper strip 3 to the next station through the step-shaping mechanism 27. When the bottom of the pulled insulating paper strip 3 is pulled up beyond the position of the sensor detection hole 242, the step-shaping mechanism 27 stops pulling, allowing the subsequent indented insulating paper strip 3 to continue to droop by gravity and be cached in the gravity buffer box 241. This cycle facilitates the indentation cache of the insulating paper strip 3 and improves the indentation stability. The insulating paper strip 3 entering its interior is then heated and softened by the heating steering mechanism 26 to facilitate subsequent step-shaping. The heating steering mechanism 26 then guides the horizontally entering insulating paper strip 3 to be transported vertically downward.The turned insulating paper strip 3 enters the step shaping channel from the step entrance 272. When passing between the step auxiliary wheel 275 and the step driving wheel 274, the creases formed on the insulating paper strip 3 in the previous process are further squeezed by the edge shaping ridge 2742 and the shaping groove 2741, so that the edges on both sides of the insulating paper strip 3 are raised to complete the preliminary shaping, which is convenient for the paper folding forming in the subsequent steps; then the insulating paper strip 3 shaped by the step shaping mechanism 27 is cut by the cutting mechanism 282; the paper folding transmission disk 2814 is used to rotate and drive the inserting paper board 2831 along the inserting The paper guide rail 2834 is extended and retracted in the direction to fold the shaped and cut insulating paper strip 3 into the insulating paper forming mechanism 30 to complete the paper folding action. Finally, the paper insertion motor 291 drives the paper insertion push rod 296 to move downward to guide the insulating paper strip to be folded in half and then shaped through the slope, and then inserted into the stator 115 to be inserted. When the two stations insert the insulating paper at the same time, the dividing plate 1172 is rotated by a certain angle under the drive of the dividing motor 1171, so that the subsequent double-station paper insertion mechanism 2 continues to insert the insulating paper. The dividing rotation is cyclical until the stator 115 to be inserted is full of insulating paper.

[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A double-station paper inserting machine, comprising a feeding mechanism and a double-station paper inserting mechanism, characterized in that: The dual-station paper insertion mechanism includes a complete lifting mechanism, which is installed on a working mounting frame and can move up and down. Two station translation mechanisms that can move left and right are symmetrically installed on the front surface of the complete lifting mechanism; an indentation mechanism and a heating and steering mechanism are sequentially arranged above the outer side of the front surface of each station translation mechanism, and a step shaping mechanism and an insulating paper forming mechanism are sequentially arranged below the heating and steering mechanism from top to bottom. A cutting and folding mechanism is fixedly arranged on one side of the step shaping mechanism and the insulating paper forming mechanism, and a paper insertion mechanism is also arranged in the vertical direction directly above the insulating paper forming mechanism. The step-shaping mechanism includes a step-shaping body and a step-transmission motor. The step-shaping body includes a shaping mounting frame fixedly mounted on the surface of the workstation translation mechanism. A step-driving wheel and a step-auxiliary wheel are matched and mounted in the horizontal direction inside the shaping mounting frame. One end of the step-driving wheel is in transmission connection with the output end of the step-transmission motor. The top and bottom ends of the step-shaping body are symmetrically provided with a step-in entrance and a step-outlet, respectively. The step-in entrance and the step-outlet both include a step-channel bottom plate at the bottom, a step-channel pressing plate is provided on the top of the step-channel bottom plate, and a shaping slope is provided at one end of the step-channel pressing plate. The shaping slope faces the step-assisting wheel, and the top of the step-channel pressing plate is fixed by a step-channel cover plate. A gap is formed between the step-channel pressing plate and the step-channel bottom plate as an insulating paper strip step-shaping channel; The stepping driving wheel is a cylindrical structure with raised edge shaping ridges on both sides of its edge, and a concave shaping groove formed in the middle of the two edge shaping ridges. The stepping auxiliary wheel is a cylindrical structure matching the size of the stepping driving wheel, and a center shaping pressure ring and edge groove matching the shaping groove and edge shaping ridge are provided on the surface of the stepping auxiliary wheel.

2. The double-station paper inserting machine according to claim 1, characterized in that: The two ends of the stepping auxiliary wheel are rotatably inserted into the stepping auxiliary wheel mounting blocks, and the stepping auxiliary wheel mounting blocks are set in the slots on both sides of the shaping mounting frame. The inner side of the stepping auxiliary wheel mounting block is in contact with the shaping mounting frame through the stepping tension buffer spring, and the outer side of the stepping auxiliary wheel mounting block is in contact with the stepping tension adjuster which is rotatably and liftably connected to the shaping mounting frame.

3. The double-station paper inserting machine according to claim 1, characterized in that: The indentation mechanism includes an indentation wheel mounting frame and an indentation drive motor mounting frame fixed on the surface of the workstation translation mechanism, an indentation drive motor is fixedly mounted on the indentation drive motor mounting frame, an indentation driving wheel and an indentation auxiliary wheel are mounted on the indentation wheel mounting frame from top to bottom, and the surfaces of the indentation driving wheel and the indentation auxiliary wheel are respectively provided with indentation grooves and indentation ridges in a matching manner.

4. The double-station paper inserting machine according to claim 3, characterized in that: The two ends of the indentation auxiliary wheel are rotatably inserted into the indentation auxiliary wheel mounting seat, and the indentation auxiliary wheel mounting seat is arranged in the slots on both sides of the indentation wheel mounting frame. The upper end of the indentation auxiliary wheel mounting seat is abutted against the indentation wheel mounting frame through the indentation buffer spring, and the lower end of the indentation auxiliary wheel mounting seat is abutted against the indentation tension adjuster rotatably connected to the indentation wheel mounting frame. One end of the indentation active wheel is transmission-connected to the output end of the indentation drive motor.

5. The double-station paper inserting machine according to claim 1, characterized in that: The heating steering mechanism includes a heater and an arc-shaped steering channel. A heater inlet and a heater outlet are respectively provided at the front and rear ends of the heater. The heater outlet and the inlet of the arc-shaped steering channel are docked. The arc-shaped steering channel includes an arc-shaped steering plate with an arc of 90° and two arc-shaped pressure plates covered on its surface. A gravity pressure wheel is also provided between the two arc-shaped pressure plates. Each of the arc-shaped pressure plates is provided with an upward-tilted pressure plate guide surface at both ends.

6. The double-station paper inserting machine according to claim 1, characterized in that: The cutting and folding mechanism includes a cam transmission mechanism, and a cutting mechanism and a folding mechanism are coaxially connected at the output end at the bottom of the cam transmission mechanism, and the folding mechanism is opposite to the insulating paper forming mechanism; The cam transmission mechanism includes a cam transmission motor, the output end of the cam transmission motor is transmission-connected to a transmission synchronization shaft, and a cutting transmission cam and a paper folding transmission disk are sequentially sleeved on the surface of the transmission synchronization shaft from top to bottom; the cutting mechanism is transmission-connected to the cutting transmission cam, and the cutting mechanism includes a cutting fixed seat fixedly mounted on the surface of the workstation translation mechanism, a cutter head mounting seat is fixedly connected to the bottom of the cutting fixed seat near one end of the insulating paper forming mechanism, a cutter head guide seat is provided on the bottom surface of the cutter head mounting seat, a cutting head is slidably mounted in the cutter head guide seat, the cutting head is directly opposite to the bottom of the step-in port, the tail end of the cutting head is fixedly connected to a handle rod, the top surface of the handle rod is provided with a handle guide slide rail, and the handle guide slide rail is slidably connected to a stable slider mounted on the bottom surface of the cutting fixed seat; The paper folding mechanism includes a paper inserting guide slide fixedly mounted on the surface of the workstation translation mechanism, an inserting paper board mounting seat slidably sleeved on the surface of the paper inserting guide slide rail via a paper folding slider, an inserting paper board with a plate-like structure is vertically arranged on the inserting paper board mounting seat, a paper inserting transmission shaft is hinged at the rear end of the inserting paper board mounting seat, and the rear end of the inserting paper transmission shaft is hinged between the paper inserting transmission shaft connecting column and the edge of the bottom surface of the paper folding transmission disk.

7. The double-station paper inserting machine according to claim 1, characterized in that: The insulating paper forming mechanism is provided with an origami entrance on the side facing the origami mechanism, and the origami entrance is connected to the internal origami insertion cavity channel. The origami entrance is an outward-flashing slope structure. The paper insertion entrance is provided at the top of the insulating paper forming mechanism, and a forming base is provided at the bottom of the insulating paper forming mechanism, and an origami shaping slope is also provided in the inner cavity of the forming base.

8. The double-station paper inserting machine according to claim 1, characterized in that: The paper inserting mechanism includes a paper inserting slide rail and a paper inserting drive disk fixed on the surface of the workstation translation mechanism in a vertical direction, a paper inserting slider is slidably sleeved on the surface of the paper inserting slide rail, a paper inserting push rod mounting seat is fixedly connected to the surface of the paper inserting slider, a paper inserting push rod is fixedly connected to the lower end of the paper inserting push rod mounting seat in a vertical direction, the paper inserting push rod is directly opposite to the paper inserting inlet, the top of the paper inserting push rod mounting seat is hinged through a transmission shaft and a shaft fixing column at the edge of the paper inserting drive disk surface, and the back of the paper inserting drive disk is transmission-connected to the paper inserting motor.

9. The double-station paper inserting machine according to claim 1, characterized in that: A gravity sensing mechanism is also provided between the indentation mechanism and the heating steering mechanism. The gravity sensing mechanism includes a gravity buffer box with an opening at the top. The gravity buffer box is provided with through sensor detection holes on both sides near the bottom. A photoelectric sensor is fixedly provided on one side of the sensor detection hole. The photoelectric sensor and the stepping shaping mechanism are signal-connected.

10. The double-station paper inserting machine according to claim 1, characterized in that: The complete lifting mechanism includes a horizontally arranged lifting main board, the back of which is slidably connected to the surface of the lifting slide rail by a lifting slide rail slider. The lifting slide rail is provided with multiple pieces and is evenly fixed on the surface of the working mounting frame along the vertical direction. A lifting motor mounting platform and a screw rod mounting seat are fixed in sequence from top to bottom in the vertical direction at the center position of the surface of the working mounting frame. A lifting motor is installed on the top of the lifting motor mounting platform, and a lifting screw rod is transmission-connected to the bottom of the lifting motor. The bottom of the lifting screw rod is rotatably inserted into the screw rod mounting seat, and the surface of the lifting screw rod is transmission-connected to the lifting screw slider, and the lifting screw slider is fixedly connected to the back of the lifting main board.

11. The double-station paper inserting machine according to claim 1, characterized in that: The workstation translation mechanism includes a translation main board arranged vertically, and a plurality of translation slides parallel to each other are arranged in the horizontal direction on the back of the translation main board. The translation slide can be slidably sleeved on the surface of the translation slide rail fixedly arranged on the front surface of the lifting main board. The front surface of the lifting main board is provided with a translation screw fixing seat and a translation motor mounting seat in sequence from the inside to the outside along the horizontal direction, and a translation motor is fixedly connected to the outer end of the translation motor mounting seat. The output end of the translation motor is transmission-connected with a translation screw, and the end of the translation screw can be rotatably inserted in the translation screw fixing seat. The translation screw is also transmission-sleeved with a translation screw slider, and the translation screw slider is fixedly connected to the back of the translation main board.

12. The double-station paper inserting machine according to claim 1, characterized in that: The feeding mechanism includes a feeding line body and a feeding indexing mechanism arranged in the middle position thereof. Two lifting cylinders are also provided in the middle position of the feeding line body. The feeding indexing mechanism includes a feeding mounting plate fixed to the bottom surface of the middle part of the feeding line body. A feeding lifting mechanism is arranged on the side wall of the feeding mounting plate in the vertical direction. A indexing mounting frame is fixed on the front surface of the feeding lifting mechanism, and a indexing mechanism is installed on the indexing mounting frame.

13. The double-station paper inserting machine according to claim 12, characterized in that: The loading and lifting mechanism includes a loading and lifting motor located at the top of the loading mounting plate, the bottom output end of the loading and lifting motor is transmission-connected to the loading and lifting screw, and a loading and lifting slider is transmission-sleeved on the surface of the loading and lifting screw. Two loading and lifting slide rails are symmetrically arranged on both sides of the loading and lifting screw in the vertical direction. The loading and lifting slider is fixedly connected to the indexing mounting frame, and is slidably sleeved with the loading and lifting slide rail on the back of the indexing mounting frame through a sliding sleeve. The indexing mechanism includes an indexing motor installed at the bottom of the indexing mounting frame, the top output end of the indexing motor is transmission-connected to the indexing disk, and an internal support clamp is also arranged on the top surface of the indexing disk.

14. The double-station paper inserting machine according to claim 1, characterized in that: The double-station paper inserting mechanism also includes a paper winding mechanism symmetrically arranged on both sides of the station translation mechanism, the paper winding mechanism includes a main paper winding tray and a spare paper winding tray symmetrically arranged up and down, and an insulating paper guide mechanism is also provided between the main paper winding tray and the spare paper winding tray.

Citation Information

Patent Citations

  • Automatic paper inserting equipment and method for stator slot of alternating current servo motor

    CN116979771A

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