Textile fiber component detection device and detection method
Through the coordination of magnetic ring and arc block structure, uniform straightening and flattening of textiles is achieved, which solves the problem of bending folds caused by uneven force in textile inspection and improves the accuracy of the detection results.
Patent Information
- Application Number
- CN202510814158.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2025-09-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the flattening process, existing textile composition detection devices can easily lead to uneven stress on the surface of the textile, resulting in local bending folds, affecting the accuracy of the detection results.
The magnetic ring and arc block structure are adopted to fix the textile by magnetic force and use the arc block and rod body of the flattening assembly to achieve radiation straightening and flattening of the textile to ensure uniform tension.
It effectively avoids local curved folds on the surface of textiles, ensures that the fiber types and surface characteristics are clearly visible under optical detection, and improves the accuracy of the detection results.
Smart Images

Figure CN120577295A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of detection devices, and in particular to a textile fiber composition detection device and a detection method. Background Art
[0002] Traditional clothing is often blended, making it difficult to clearly define its composition. Textile fibers, whether natural or chemical, vary greatly in fineness and cross-sectional shape. A fabric fiber composition detection device is used to detect and analyze the proportions of various fiber components in textiles. With the development of the textile industry, textiles are becoming increasingly diverse, with continuous innovation in fiber types and materials. Therefore, accurate testing of textile composition has become increasingly important. Textile composition analysis not only impacts product quality and safety but also directly influences the market positioning and pricing of textiles.
[0003] When testing the composition of textiles, their surfaces typically need to be flattened to ensure the accuracy and consistency of the test results. Existing textile flattening technologies rely primarily on pulling the textile at multiple points to achieve the desired flattening effect. This stretching at multiple points can easily result in uneven force on the textile surface, causing localized surface bends and wrinkles. This can lead to misjudgment of fiber type or surface characteristics during subsequent observation under an optical microscope, compromising the accuracy of test results. Summary of the Invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a textile fiber composition detection device and detection method.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A textile fiber composition detection device, comprising: Optical detector, used to take pictures of the surface of textile fabrics; A bearing assembly includes a second magnetic ring and a first magnetic ring, wherein the second magnetic ring and the first magnetic ring each have a hollow channel for an optical detector to detect a textile fabric in the middle of the hollow channel, wherein the textile fabric is located between the second magnetic ring and the first magnetic ring, and a magnetic force is generated between the second magnetic ring and the first magnetic ring to secure the textile fabric; A flattening assembly is arranged on a base, and the flattening assembly includes a plurality of first arc blocks and a plurality of second arc blocks, each second arc block is arranged between two adjacent first arc blocks, the first arc block and the plurality of second arc blocks are evenly distributed around the second magnetic ring, the textile fabric is located between the first arc block, the second arc block and the first magnetic ring, and can be squeezed by the first magnetic ring, so that there is friction between the first arc block, the second arc block and the textile fabric, the first arc block and the second arc block can be driven away from the second magnetic ring, and the textile fabric is flattened by the tension provided by the friction force radiating to the surroundings.
[0006] As a further solution of the present invention, the flattening assembly further includes: A plurality of rods are provided on the outer surfaces of the first arc blocks and the second arc blocks, and are used to drive the first arc blocks and the second arc blocks to move; A mounting ring is provided at the top of the base, a circular groove is provided on the upper surface of the middle position of the mounting ring, the plurality of first arc blocks and the second arc blocks are both provided inside the circular groove, a plurality of insertion holes are provided equidistantly through the inner wall of the circular groove in the circumferential direction, the rod body is slidably installed on the inner wall of the insertion hole, the second magnetic ring is provided inside the circular groove and is provided at the same center as the circular groove, and the first magnetic ring completely covers the circular groove; The turntable is arranged on the circumferential outer surface of the mounting ring and is rotatably mounted with the mounting ring. A plurality of through grooves are equidistantly provided in the circumferential direction of the upper surface of the turntable. A guide column is fixedly mounted on the lower surface of the plurality of rods away from one end of the first arc block. The guide column is slidably mounted on the inner wall of the through groove. The flattening assembly is provided with a driving assembly for driving the turntable to rotate. The driving assembly is configured to drive the first arc block and the second arc block to move along the radial direction away from the textile fabric through the driving assembly when constant air pressure enters the driving assembly, thereby straightening and flattening the outer surface of the textile fabric.
[0007] As a further solution of the present invention, the drive assembly includes: An inflatable cylinder is provided on the mounting ring, one end of the inflatable cylinder is provided with an opening, a piston plate is slidably mounted on the inner wall of the inflatable cylinder, a telescopic rod is fixedly mounted on the outer surface of one side of the piston plate, a retaining ring is fixedly mounted on the inner wall of the inflatable cylinder near the opening, a spring is sleeved on the outer surface of the telescopic rod, the spring is arranged between the retaining ring and the piston plate, and an exhaust valve is provided on the outer surface of the inflatable cylinder; A first column is provided on the lower surface of the turntable and is fixedly connected to the turntable, and one end of the telescopic rod passes through the retaining ring and is rotatably mounted on the first column; A second column is provided on the outer circumferential surface of the mounting ring and is fixedly connected to the mounting ring, and the other end of the inflator is rotatably mounted on the second column; An air guide tube is arranged on the circumferential outer surface of the base and is fixedly connected to the base. An air hole is opened inside the base. One end of the air guide tube passes through the outer surface of the base and is connected to the air hole. The textile fabric is covered on the upper surface of the second magnetic ring to form a cavity inside. The air outlet end of the air hole is arranged between the inner walls of the second magnetic ring and is connected to the inside of the cavity. An air intake solenoid valve is fixedly installed on the air inlet end of the air guide tube, and a one-way air intake valve is fixedly connected to the outer surface of the inflatable cylinder.
[0008] As a further solution of the present invention, a gap is provided between the telescopic rod and the inner wall of the retaining ring, a cavity is formed between the bottom wall of the inflation cylinder and the piston plate, and the exhaust valve and the one-way air inlet valve are both connected to the interior of the cavity.
[0009] As a further solution of the present invention, the air inlet end of the one-way air inlet valve is fixedly connected to an air pipe, the other end of the air pipe is connected to the outer surface of the air guide tube, and the air hole is connected to the interior of the inflation cylinder through the air guide tube, the air pipe and the one-way air inlet valve.
[0010] As a further solution of the present invention, the two ends of the plurality of first arc blocks are arranged to form a circular ring, and the circular ring and the second magnetic ring are arranged at the same center.
[0011] As a further solution of the present invention, the radial thickness of the first arc block and the second arc block are set to be the same, the upper surface of the first arc block is provided with a first groove, and the first groove is streamlined with a thin middle and wide two ends, and the upper surface of the second arc block is provided with a second groove, and the second groove is streamlined with a thin middle and wide two ends.
[0012] As a further solution of the present invention, the second arc block and the adjacent ends of the two adjacent first arc blocks are provided with the same overlapping distance, so that the first groove and the two adjacent second grooves are provided with the same overlapping distance. Through the setting of the first groove and the second groove, when the first arc block and the second arc block are unfolded and straightened, the contact area between the lower surface of the textile fabric and the upper surface of the first arc block and the second arc block in the radial direction of the second magnetic ring is the same.
[0013] A method for using a textile fiber composition detection device comprises the following steps: S1: The textile fabric is placed on the upper surface of the second magnetic ring, and the first magnetic ring is placed above the textile fabric. The first magnetic ring is configured to press the textile fabric against the upper surface of the second magnetic ring when attracted by the second magnetic ring through magnetic attraction, thereby fixing the position of the textile fabric. S2: The fixed textile fabric is placed directly under the optical inspection lens inside the optical inspection instrument, and an image of the outer surface of the textile fabric is captured. The inspector then uploads the image information to the database for comparison to determine the composition information of the inspected textile fabric; S3: In order to ensure that the surface of the textile fabric is flat and wrinkle-free during testing, when the first magnetic ring is attracted by the magnetic force of the second magnetic ring, the textile fabric can be pressed against the upper surfaces of the first arc block and the second arc block, so that friction is generated between the textile fabric and the first arc block and the second arc block respectively, thereby facilitating the subsequent radial straightening and flattening of the textile fabric along the circumferential direction of the first magnetic ring; S4: The turntable drives the through slot to move counterclockwise with the center of the turntable as the rotation center through the driving component. The through slot drives the rod body to move away from the second magnetic ring through the guide column, and drives multiple first arc blocks and second arc blocks to move away from the second magnetic ring through the rod body. Due to the friction between the first arc blocks and the second arc blocks and the textile fabric, when the first arc blocks and the second arc blocks move away from the second magnetic ring, the textile fabric between the two will be straightened and flattened.
[0014] The present application can press the textile fabric against the upper surfaces of the first arc block and the second arc block when the first magnetic ring is attracted by the magnetic force of the second magnetic ring, so that friction is generated between the textile fabric and the first arc block and the second arc block respectively. When the first arc block and the second arc block move away from the second magnetic ring, the textile fabric between the two will be straightened and flattened. Through this arrangement, when the textile fabric is straightened and flattened, the tension on its surface is more uniform, avoiding the generation of bending and wrinkles on the local surface of the textile fabric due to uneven tension, ensuring that the fiber type or surface characteristics of the textile fabric are clear under the detection of the optical detection lens, and ensuring the accuracy of the detection result. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a textile fiber composition detection device proposed by the present invention; Figure 2 This is a schematic diagram of a base of a textile fiber composition detection device proposed by the present invention; Figure 3 This is a schematic diagram of the explosion structure of a textile fiber composition detection device proposed by the present invention; Figure 4 This is a schematic top view of the base of a textile fiber composition detection device proposed by the present invention; Figure 5 This is a schematic diagram of the initial state of the flattened component of the textile fiber composition detection device proposed by the present invention; Figure 6This is a schematic diagram of a flattening component of a textile fiber composition detection device proposed by the present invention in a straightened state; Figure 7 This is a schematic diagram of the installation ring of a textile fiber composition detection device proposed by the present invention; Figure 8 This is a bottom-up schematic diagram of the installation ring of a textile fiber composition detection device proposed by the present invention; Figure 9 This is a schematic cross-sectional view of a textile fiber composition detection device proposed by the present invention; Figure 10 This is a schematic cross-sectional view of an inflator cylinder of a textile fiber composition detection device proposed by the present invention; Figure 11 This is a schematic diagram of the first arc block and the second arc block of a textile fiber composition detection device proposed by the present invention.
[0016] In the figure: 100, optical detector; 200, bearing assembly; 210, first magnetic ring; 220, second magnetic ring; 230, base; 300, flattening assembly; 310, mounting ring; 311, circular groove; 312, socket; 320, turntable; 321, through groove; 330, rod; 331, guide column; 340, first arc block; 341, first groove; 350, second arc block; 35 1. Second slot; 400. Drive assembly; 410. Inflator; 411. Exhaust valve; 412. Retaining ring; 413. One-way air inlet valve; 420. Telescopic rod; 421. Piston plate; 430. First column; 440. Second column; 450. Air guide tube; 460. Air pipe; 470. Air inlet solenoid valve; 480. Spring; 490. Air hole; 500. Textile fabric; 600. Spacer. DETAILED DESCRIPTION
[0017] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0018] The existing detection device straightens the textile at multiple points, which easily causes uneven force on the textile surface, causing local bending and wrinkling of the textile surface, thereby affecting the subsequent detection effect. In order to solve this problem, the present application discloses a textile fiber composition detection device, such as Figure 1 As shown, it includes: an optical detector 100, a carrying component 200, and a flattening component 300.
[0019] like Figure 1As shown, the optical detector 100 is internally provided with an optical detection lens, which can take pictures of the outer surface of the textile fabric 500 and collect images. The inspector then transmits the image information to the database for comparison to determine the composition information of the inspected textile fabric 500.
[0020] In order to fix the textile fabric 500 to be inspected directly below the optical inspection lens of the optical detector 100, in a further solution, as shown in FIG. Figure 2 and Figure 3 As shown, a carrying assembly 200 is provided on the optical detector 100, and the carrying assembly 200 includes: a base 230, a second magnetic ring 220 and a first magnetic ring 210. The base 230 is provided on the optical detector 100, and is located directly below the optical detection lens. The second magnetic ring 220 is fixedly mounted on the top of the base 230. The textile fabric 500 is provided on the upper surface of the second magnetic ring 220. The first magnetic ring 210 is provided above the textile fabric 500. The first magnetic ring 210 is configured so that when the second magnetic ring 220 attracts the textile fabric 500 through magnetic attraction, the first magnetic ring 210 is provided. When the textile cloth 500 is placed on the upper surface of the second magnetic ring 220, the textile cloth 500 to be detected can be quickly fixed directly under the optical detection lens through this device. It should be noted that when the textile cloth 500 is placed on the upper surface of the second magnetic ring 220, the textile cloth 500 is approximately located in the middle of the second magnetic ring 220. At the same time, the first magnetic ring 210 also needs to be placed roughly in the middle of the second magnetic ring 220, so that the optical detection lens can detect the textile cloth 500 at the hole position in the middle of the first magnetic ring 210.
[0021] In order to ensure that the surface of the textile fabric 500 is smooth and wrinkle-free during testing, Figure 3 and Figure 4 As shown, a flattening assembly 300 is provided on the bearing assembly 200 , and the flattening assembly 300 includes: a plurality of first arc blocks 340 , a plurality of second arc blocks 350 , a plurality of rods 330 , a mounting ring 310 and a turntable 320 , and a driving assembly 400 for driving the turntable 320 to rotate.
[0022] like Figure 4 and Figure 5As shown, the mounting ring 310 is fixedly mounted on the top of the base 230, and a circular groove 311 is provided on the upper surface of the middle position of the mounting ring 310. A plurality of first arc blocks 340 and a second arc block 350 are provided inside the circular groove 311. The plurality of second arc blocks 350 are respectively provided between two adjacent first arc blocks 340. The textile fabric 500 is provided on the upper surfaces of the first arc blocks 340 and the second arc blocks 350. The upper surfaces of the first arc blocks 340 and the second arc blocks 350 are provided flush with the upper surface of the second magnetic ring 220. When the first magnetic ring 210 is surrounded by the second magnetic ring 220, the second arc blocks 350 are provided flush with the upper surface of the second magnetic ring 220. During magnetic attraction, the textile fabric 500 can be pressed against the upper surfaces of the first arc block 340 and the second arc block 350, so that friction is generated between the textile fabric 500 and the first arc block 340 and the second arc block 350 respectively. Because the suction force of the first magnetic ring 210 when being magnetically attracted by the second magnetic ring 220 is constant, and the radial thickness of the first arc block 340 and the second arc block 350 are set to be the same, the friction generated above is also constant, which facilitates the subsequent radial straightening and flattening of the textile fabric 500 along the circumferential direction of the first magnetic ring 210. In order for the first magnetic ring 210 to completely press and compress the textile fabric 500, as shown in FIG. Figure 2 As shown, the second magnetic ring 220 is disposed inside the circular groove 311 and co-centered therewith, and the first magnetic ring 210 completely covers the circular groove 311 .
[0023] It should be noted that when the first arc block 340 and the second arc block 350 straighten and flatten the textile fabric 500 through friction, when the pulling force reaches a certain value, the first arc block 340 and the second arc block 350 and the lower surface of the textile fabric 500 can slide relative to each other to prevent the textile fabric 500 from being excessively stretched and deformed.
[0024] In order to drive the first arc block 340 and the second arc block 350 to move, the textile fabric 500 is radially straightened and flattened, such as Figure 5 As shown, the plurality of rods 330 are fixedly mounted on the outer surfaces of the arcs of the plurality of first arc blocks 340 and the second arc blocks 350, respectively. Figure 7 As shown, a plurality of holes 312 are equidistantly provided on the inner wall of the circular groove 311 in the circumferential direction, and the rod body 330 is slidably installed on the inner wall of the hole 312. The outer shapes of the hole 312 and the rod body 330 are both square, so that the rod body 330 can only move along its axial direction. A turntable 320 is rotatably installed on the outer surface of the circumference of the mounting ring 310, and a plurality of through grooves 321 are equidistantly provided on the upper surface of the turntable 320 in the circumferential direction. A guide post 331 is fixedly installed on the lower surface of the plurality of rod bodies 330 away from the end of the first arc block 340. The guide post 331 is slidably installed on the inner wall of the through groove 321. When at least one component in the driving assembly 400 drives the turntable 320 as shown in FIG. Figure 6As shown, when the turntable 320 rotates counterclockwise, the through slot 321 drives the through slot 321 to move counterclockwise with the center of the turntable 320 as the rotation center. The through slot 321 drives the rod body 330 to move away from the second magnetic ring 220 through the guide column 331, and drives the multiple first arc blocks 340 and second arc blocks 350 to move away from the second magnetic ring 220 through the rod body 330. Due to the friction between the first arc blocks 340 and the second arc blocks 350 and the textile fabric 500, when the first arc blocks 340 and the second arc blocks 350 move away from the second magnetic ring 220, the textile fabric 500 between the two will be straightened and flattened. Through this arrangement, when the textile fabric 500 is straightened and flattened, the tension on its surface is more uniform, thereby avoiding the generation of bending and wrinkles on the local surface of the textile fabric 500 due to uneven tension, ensuring that the fiber type or surface characteristics of the textile fabric 500 are clear under the inspection of the optical inspection lens, and ensuring the accuracy of the inspection result.
[0025] In order to drive at least one component of the assembly 400 to drive the turntable 320 Figure 6 Turn counterclockwise as shown, Figure 8 As shown, the driving assembly 400 includes an inflator 410 , a first column 430 , a second column 440 and an air guide tube 450 .
[0026] like Figure 8 As shown, the second column 440 is fixedly connected to the circumferential outer surface of the mounting ring 310, the first column 430 is fixedly connected to the lower surface of the turntable 320, the inner wall of the inflatable cylinder 410 is slidably mounted with a piston plate 421, the outer surface of one side of the piston plate 421 is fixedly mounted with a telescopic rod 420, one end of the inflatable cylinder 410 is provided with an opening, one end of the telescopic rod 420 passes through the opening and is rotatably mounted with the first column 430, the other end of the inflatable cylinder 410 is rotatably mounted with the second column 440, and the outer surface of the inflatable cylinder 410 is fixedly connected with a one-way air inlet valve 413, as shown in FIG. Figure 10As shown, the outer surface of the inflatable cylinder 410 is provided with an exhaust valve 411, and a cavity is formed between the bottom wall of the inflatable cylinder 410 and the piston plate 421. The exhaust valve 411 and the one-way air inlet valve 413 are both connected to the inside of the cavity. External compressed air is filled into the cavity inside the inflatable cylinder 410 through the one-way air inlet valve 413. When the compressed air continues to enter the cavity, it pushes the piston plate 421 to move toward the first column 430. The piston plate 421 drives the telescopic rod 420 to move toward the first column 430. A gap is set between the telescopic rod 420 and the inner wall of the retaining ring 412, so that the inflatable cylinder 410 can be opened. The air at the other end of the air cylinder 410 can circulate normally. Through the cooperation of the telescopic rod 420 and the first column 430, the telescopic rod 420 can push the turntable 320 to rotate counterclockwise. Because the one-way air intake valve 413 can only intake air in one direction, the air entering the cavity of the air cylinder 410 will be kept inside it, so that the turntable 320 remains in its current position. In order to enable the turntable 320 to rotate in the opposite direction and reset, when the air in the cavity of the air cylinder 410 needs to be released, the inspector opens the exhaust valve 411 to discharge the air inside the air cylinder 410, and closes the exhaust valve 411 after the air is discharged.
[0027] Because the fiber tissue inside the part of the textile fabric 500 is arranged very tightly when it is reproduced, that is, the adjacent fiber lines are closely together, in order to allow the optical detection lens to clearly capture the individual fiber lines when collecting image information, the fiber lines inside the textile fabric 500 can be separated by appropriate tension while the textile fabric 500 is straightened and flattened, so that there are gaps between the adjacent fiber lines, so that a clearer image can be collected later. To achieve this purpose, in a further solution, as shown in FIG. Figure 8 and Figure 9 As shown, the outer surface of the base 230 is fixedly connected with an air guide tube 450, and an air hole 490 is opened inside the base 230. One end of the air guide tube 450 passes through the outer surface of the base 230 and is connected to the air hole 490. Figure 3 As shown, by covering the upper surface of the second magnetic ring 220 with the textile cloth 500, a cavity is formed inside the second magnetic ring 220, as shown in FIG. Figure 4As shown, the air outlet end of the air hole 490 is arranged between the inner walls of the second magnetic ring 220 and is connected to the cavity, the air inlet end of the air guide tube 450 is fixedly installed with an air inlet solenoid valve 470, and the air inlet end of the one-way air inlet valve 413 is fixedly connected to the air pipe 460, and the other end of the air pipe 460 is connected to the outer surface of the air guide tube 450. The air hole 490 is connected to the interior of the inflatable cylinder 410 through the air guide tube 450, the air pipe 460 and the one-way air inlet valve 413. The inspector is straightening and expanding the air. Before unrolling the textile fabric 500, connect an external air pump to the air inlet end of the air inlet solenoid valve 470 through a connecting pipe. The air pump provides constant-pressure compressed air. When the textile fabric 500 needs to be unfolded and straightened, the air inlet solenoid valve 470 is turned on, allowing the compressed air to enter the air hole 490 through the air inlet solenoid valve 470 and the air guide tube 450, and then be discharged from the air outlet end of the air hole 490 into the cavity between the textile fabric 500 and the second magnetic ring 220. Because the textile fabric 500 is pressed against the upper surface of the second magnetic ring 220 by the first magnetic ring 210, the air entering the cavity is difficult to be discharged in time, causing the pressure inside the cavity to rise. Because the cavity is under pressure, the air guide tube 450 is also under pressure, and some air will enter the cavity of the inflator 410 through the air tube 460 and the one-way air inlet valve 413. The compressed air pushes the piston plate 421 to move toward the first column 430, and the piston plate 421 drives the telescopic rod 420 to move toward the first column 430. Through the cooperation between the telescopic rod 420 and the first column 430, the telescopic rod 420 can push the turntable 320 to rotate counterclockwise. The rotation of the turntable 320 can straighten and unfold the textile fabric 500 while pulling a certain gap between the fiber lines inside the textile fabric 500. At this time, because there are gaps on the surface of the textile fabric 500, the air can be discharged from these gaps, thereby reducing the air pressure inside the cavity.
[0028] In order to ensure that no air enters the cavity of the inflator 410 after the air pressure drops to a fixed value, a retaining ring 412 is fixedly installed on the inner wall of the inflator 410 near the opening, and a spring 480 is sleeved on the outer surface of the telescopic rod 420. The spring 480 is arranged between the retaining ring 412 and the piston plate 421. When the air pressure inside the cavity reaches a fixed value, the pressure in the cavity of the inflator 410 is balanced due to the force of the spring 480, and compressed air will no longer enter the cavity of the inflator 410. At this time, the turntable 320 stops rotating and the inspector closes the air inlet solenoid valve 470. Through this arrangement, the textile fabric 500 is straightened and unfolded, and the fiber lines that can be pulled to its surface are separated to create a gap. By separating the fiber lines on the surface of the textile fabric 500, the optical detection lens can collect clearer and more complete image information of a single fiber line, thereby further improving the accuracy of the detection data.
[0029] It should be noted that when compressed air initially enters the cavity of the textile fabric 500, the surface of the textile fabric 500 will bulge due to the pressure. When the pressure drops to a fixed value, the surface of the textile fabric 500 will return to being flat by pulling it, and will not affect subsequent image acquisition.
[0030] When the textile fabric 500 is stretched and stretched, the two adjacent first arc blocks 340 will move away from the second magnetic ring 220. Therefore, a gap 600 will be formed between the adjacent ends of the two first arc blocks 340, and as they move, the gap 600 will gradually increase. This results in the textile fabric 500 in this area being unable to withstand the pressure from the first magnetic ring 210, and thus unable to generate friction with the first arc blocks 340, thereby preventing the textile fabric 500 in this area from being subjected to tension, ultimately causing the surface of the textile fabric 500 to become more wrinkled. Figure 5 As shown, a second arc block 350 is provided between two adjacent first arc blocks 340, and the second arc block 350 and the adjacent ends of the two adjacent first arc blocks 340 are provided with the same overlapping distance. When there is an overlapping distance, the upper surface of the overlapping position of the second arc block 350 and the first arc block 340 contacts the lower surface of the textile fabric 500 the most, so the friction force on the textile fabric 500 in the overlapping area is also the largest, resulting in the largest pulling force at this position when the textile fabric 500 is straightened and unfolded, causing the textile fabric 500 to be subjected to uneven pulling force, thereby generating bending and wrinkles. In order to avoid this problem, as shown in FIG. Figure 11 As shown, the radial thickness of the first arc block 340 and the second arc block 350 are set to be the same, and a first groove 341 is opened on the upper surface of the first arc block 340, and a second groove 351 is opened on the upper surface of the second arc block 350. The first groove 341 and the two adjacent second grooves 351 will have the same overlapping distance as the second arc block 350 and the first arc block 340 overlap. The first groove 341 is streamlined and thin in the middle and wide at both ends, and the second groove 351 is streamlined and thin in the middle and wide at both ends. The groove widths of the first groove 341 and the second groove 351 near the middle area of the arc are set to be the same, so that the upper surfaces of the first arc block 340 and the second arc block 350 near the middle position of the arc are also the same in contact with the textile fabric 500. When the first arc block 340 and the second arc block 350 are straightened and flattened on the textile fabric 500, the first arc block 340 and the second arc block 350 will move relative to each other, as shown in FIG. Figure 6 and Figure 11As shown, when the first arc block 340 and the second arc block 350 move to a position close to the end point, as the overlapping distance between the two decreases, the overlapping distance between the first groove 341 and the second groove 351 also decreases. At this time, the contact area between the upper surface of the overlapping area of the first arc block 340 and the second arc block 350 and the textile fabric 500 is only slightly different from the contact area between the upper surface of the non-overlapping area and the textile fabric 500, so that the friction force between the contact surfaces of the first arc block 340 and the second arc block 350 and the textile fabric 500 is within a reasonable error. This ensures that when the first arc block 340 and the second arc block 350 stretch and flatten the textile fabric 500, the change in the radial tension of the second magnetic ring 220 in the circumferential direction remains within a very small range, thereby achieving uniform distribution of force on the fabric. A method for using a textile fiber composition detection device comprises the following steps: S1: The textile fabric 500 is placed on the upper surface of the second magnetic ring 220, and the first magnetic ring 210 is placed above the textile fabric 500. The first magnetic ring 210 is configured to press the textile fabric 500 against the upper surface of the second magnetic ring 220 when the second magnetic ring 220 is attracted by magnetic attraction, thereby fixing the position of the textile fabric 500. S2: The fixed textile fabric 500 is placed directly below the optical inspection lens inside the optical inspection instrument 100, and an image of the outer surface of the textile fabric 500 is captured. The inspector then transmits the image information to a database for comparison to determine the composition information of the inspected textile fabric 500. S3: In order to ensure that the surface of the textile fabric 500 is flat and wrinkle-free during testing, when the first magnetic ring 210 is magnetically attracted by the second magnetic ring 220, the textile fabric 500 can be pressed against the upper surfaces of the first arc block 340 and the second arc block 350, so that friction is generated between the textile fabric 500 and the first arc block 340 and the second arc block 350, respectively, to facilitate subsequent radial straightening and flattening of the textile fabric 500 along the circumferential direction of the first magnetic ring 210; S4: The driving assembly 400 is used to make the turntable 320 drive the through slot 321 to move counterclockwise with the center of the turntable 320 as the rotation center. The through slot 321 drives the rod body 330 to move away from the second magnetic ring 220 through the guide column 331. The rod body 330 drives multiple first arc blocks 340 and second arc blocks 350 to move away from the second magnetic ring 220. Due to the friction between the first arc blocks 340 and the second arc blocks 350 and the textile fabric 500, when the first arc blocks 340 and the second arc blocks 350 move away from the second magnetic ring 220, the textile fabric 500 between the two will be straightened and flattened.
[0031] The basic principles, main features and advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the invention as claimed.
Claims
1. A textile fiber composition detection device, characterized in that: include: An optical detector (100) for imaging and photographing the surface of the textile fabric (500); A bearing assembly (200) comprising a second magnetic ring (220) and a first magnetic ring (210), wherein the second magnetic ring (220) and the first magnetic ring (210) both have a hollow channel, and the textile fabric (500) is located between the second magnetic ring (220) and the first magnetic ring (210), and magnetic force exists between the second magnetic ring (220) and the first magnetic ring (210) and fixes the textile fabric (500); A flattening assembly (300) is arranged on a base (230), and the flattening assembly (300) includes a plurality of first arc blocks (340) and a plurality of second arc blocks (350), each second arc block (350) is arranged between two adjacent first arc blocks (340), the first arc block (340) and the plurality of second arc blocks (350) are evenly distributed around the second magnetic ring (220), and the textile fabric (500) is located between the first arc block (340), the second arc block (350) and the first magnetic ring (210), and can be squeezed by the first magnetic ring (210), so that there is friction between the first arc block (340), the second arc block (350) and the textile fabric (500), and the first arc block (340) and the second arc block (350) can be driven away from the second magnetic ring (220), and the textile fabric (500) is flattened by the tension provided by the friction force radiating to the surroundings.
2. A textile fiber composition detection device according to claim 1, characterized in that: The flattening assembly (300) further comprises: A plurality of rods (330) are arranged on the outer surfaces of the arcs of the plurality of first arc blocks (340) and the second arc blocks (350), and are used to drive the first arc blocks (340) and the second arc blocks (350) to move; A mounting ring (310) is provided at the top of the base (230), a circular groove (311) is provided on the upper surface of the middle position of the mounting ring (310), the plurality of first arc blocks (340) and the second arc blocks (350) are all provided inside the circular groove (311), a plurality of jacks (312) are provided through the inner wall of the circular groove (311) at equal intervals in the circumferential direction, the rod body (330) is slidably mounted on the inner wall of the jacks (312), the second magnetic ring (220) is provided inside the circular groove (311) and at the same center thereof, and the first magnetic ring (210) completely covers the circular groove (311); A turntable (320) is arranged on the circumferential outer surface of the mounting ring (310) and is rotatably mounted with the mounting ring (310). A plurality of through slots (321) are equidistantly provided on the circumferential direction of the upper surface of the turntable (320). A guide post (331) is fixedly mounted on the lower surface of each end of the plurality of rod bodies (330) away from the first arc block (340). The guide post (331) is slidably mounted on the inner wall of the through slot (321). The flattening assembly (300) is provided with a driving assembly (400) for driving the turntable (320) to rotate. The driving assembly (400) is configured such that when a constant air pressure enters the driving assembly (400), the driving assembly (400) can drive the first arc block (340) and the second arc block (350) to move along a radial direction away from the textile fabric (500), thereby straightening and flattening the outer surface of the textile fabric (500).
3. A textile fiber composition detection device according to claim 2, characterized in that: The driving assembly (400) comprises: An air cylinder (410) is arranged on the mounting ring (310), one end of the air cylinder (410) is provided with an opening, a piston plate (421) is slidably mounted on the inner wall of the air cylinder (410), a telescopic rod (420) is fixedly mounted on the outer surface of one side of the piston plate (421), a retaining ring (412) is fixedly mounted on the inner wall of the air cylinder (410) near the opening, a spring (480) is sleeved on the outer surface of the telescopic rod (420), and the spring (480) is arranged between the retaining ring (412) and the piston plate (421), and an exhaust valve (411) is provided on the outer surface of the air cylinder (410); A first column (430) is provided on the lower surface of the turntable (320) and is fixedly connected to the turntable (320); one end of the telescopic rod (420) passes through the retaining ring (412) and is rotatably mounted on the first column (430); A second column (440) is provided on the outer circumferential surface of the mounting ring (310) and is fixedly connected to the mounting ring (310); the other end of the inflatable cylinder (410) is rotatably mounted on the second column (440); An air guide tube (450) is arranged on the outer circumferential surface of the base (230) and is fixedly connected to the base (230); an air hole (490) is provided inside the base (230); one end of the air guide tube (450) passes through the outer surface of the base (230) and is connected to the air hole (490); the textile fabric (500) is covered on the upper surface of the second magnetic ring (220) to form a cavity inside the second magnetic ring; the air outlet end of the air hole (490) is arranged between the inner walls of the second magnetic ring (220) and is connected to the interior of the cavity; an air intake solenoid valve (470) is fixedly installed on the air intake end of the air guide tube (450); and a one-way air intake valve (413) is fixedly connected to the outer surface of the inflation cylinder (410).
4. A textile fiber composition detection device according to claim 3, characterized in that: A gap is provided between the telescopic rod (420) and the inner wall of the retaining ring (412), a cavity is formed between the bottom wall of the inflation cylinder (410) and the piston plate (421), and the exhaust valve (411) and the one-way air inlet valve (413) are both connected to the interior of the cavity.
5. The textile fiber composition detection device according to claim 3, characterized in that: The air inlet end of the one-way air inlet valve (413) is fixedly connected to an air pipe (460), the other end of the air pipe (460) is connected to the outer surface of the air guide pipe (450), and the air hole (490) is connected to the interior of the inflation cylinder (410) through the air guide pipe (450), the air pipe (460) and the one-way air inlet valve (413).
6. A textile fiber composition detection device according to claim 1, characterized in that: The two ends of the plurality of first arc blocks (340) are arranged to abut against each other to form a circular ring, and the circular ring and the second magnetic ring (220) are arranged at the same center.
7. A textile fiber composition detection device according to claim 1, characterized in that: The radial thicknesses of the first arc block (340) and the second arc block (350) are the same; a first groove (341) is provided on the upper surface of the first arc block (340); the first groove (341) is streamlined and thin in the middle and wide at both ends; a second groove (351) is provided on the upper surface of the second arc block (350); the second groove (351) is streamlined and thin in the middle and wide at both ends.
8. A textile fiber composition detection device according to claim 7, characterized in that: The second arc block (350) and adjacent ends of two adjacent first arc blocks (340) are all provided with the same overlapping distance, so that the first groove (341) and the adjacent two second grooves (351) are all provided with the same overlapping distance. Through the arrangement of the first groove (341) and the second groove (351), when the first arc block (340) and the second arc block (350) are unfolded and straightened to form the textile fabric (500), the contact areas between the lower surface of the textile fabric (500) and the upper surfaces of the first arc block (340) and the second arc block (350) are the same in the radial direction of the second magnetic ring (220).
9. A method for using a textile fiber composition detection device, characterized in that: A textile fiber composition detection device according to any one of claims 1 to 8 is used.
Citation Information
Cited By
Textile fabric air permeability detection device and detection method
CN121275593A
