Banknote collection and checking all-in-one machine

Abstract

The invention provides a banknote collection and check all-in-one machine. The banknote collection and check all-in-one machine comprises a banknote collection module, a banknote bundling module, a counting module and a rack module, the thousand collecting module, the thousand bundling module and the counting module are sequentially connected in the moving direction of the banknotes, and the thousand collecting module, the thousand bundling module and the counting module are all installed on the rack module; wherein the counting module comprises a paper counting head and a visual assembly, and the paper counting head and the visual assembly are used for counting and quality detection of the banknotes which are bundled by thousands. According to the invention, the thousand collection module, the thousand bundling module and the counting module in the bill packaging line are integrated, so that the functional structure is optimized, the appearance is coordinated, the control is unified, the maintenance is convenient, and the actual production requirements are better met. Through the paper counting head and the visual assembly, counting and quality detection are carried out on the bank notes which are bundled for thousands, the requirements for information collection, detection and counting of the bundled bank notes can be met, and high-precision, high-quality and high-standard detection can be achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of detection equipment, and in particular to an all-in-one banknote inspection machine. Background Art

[0002] At present, most of the existing banknote detection equipment adopts a stand-alone design. Whether it is a collection device, a bundling device or a counting device, it adopts an independent control structure, which has irreconcilable limitations in terms of space utilization, unified control, installation and debugging. In response to the above problems, some have achieved efficient processing of banknote packaging by integrating the stacking mechanism, bundling mechanism and labeling mechanism. Compared with the independently working stacking mechanism, bundling mechanism and labeling mechanism, the integrated device promotes the coordinated operation of various links in the banknote packaging, improves production efficiency and reduces production costs. However, this integrated device cannot meet the requirements of information collection, detection and counting of banknotes after bundling. In addition, the setting of the labeling mechanism also has the problem of reducing the working efficiency of the integrated device and increasing production costs.

[0003] Therefore, there is an urgent need in this field for a banknote collection and inspection device that can realize the requirements of information collection, detection and counting of bundled banknotes and can achieve high-precision, high-quality and high-standard detection. Summary of the Invention

[0004] In view of the deficiencies in the prior art, the present invention provides an all-in-one banknote inspection machine that can realize the requirements of information collection, inspection and counting of bundled banknotes and can achieve high-precision, high-quality and high-standard inspection.

[0005] The present invention provides an all-in-one banknote counting and inspection machine, comprising: a counting module, a bundling module, a counting module and a rack module; the counting module, the bundling module and the counting module are sequentially connected in the direction of banknote movement, and the counting module, the bundling module and the counting module are all installed on the rack module; wherein, the counting module comprises a paper counting head and a visual component, and the paper counting head and the visual component count and perform quality inspection on the bundled banknotes.

[0006] Furthermore, the collection module includes a banknote inlet receiving belt conveyor, a feed bin rotating mechanism, a first banknote pushing mechanism, a splint sorting mechanism, a banknote bundle lifting mechanism and a second banknote pushing mechanism, which are sequentially arranged along the direction of banknote movement.

[0007] Furthermore, the drop bin rotating mechanism includes a counting module and a rotating disk.

[0008] Furthermore, the banknote bundle lifting mechanism is located below the clamping plate sorting mechanism, the second banknote pushing mechanism is located above the clamping plate sorting mechanism, and the second banknote pushing mechanism is docked with the bundle module.

[0009] Furthermore, the bundling module includes a connector, a presser, a side pusher, a strapping belt, a code printer and an ultrasonic sealing knife which are arranged in sequence along the direction of movement of the banknotes. One side of the connector is connected to the bundling module, and the other side is connected to the counting module.

[0010] Furthermore, the connector, the down-pressor and the side thruster are all cylinder drives.

[0011] Furthermore, the bundled module also includes a network communicator, an audible and visual warning light, and an emergency stop button.

[0012] Furthermore, the counting module also includes a lifting and clamping mechanism, a paper counting head, a third banknote pushing mechanism, a fourth banknote pushing mechanism, a fifth banknote pushing mechanism, and a counting platform arranged in sequence along the direction of movement of banknotes; the lifting and clamping mechanism is connected to the bundling module, the paper counting head is located above the third banknote pushing mechanism, and the visual component is located above the fifth banknote pushing mechanism.

[0013] Furthermore, the fourth banknote pushing mechanism is provided at one end of the counting platform, and the other end has a qualified banknote bundle outlet arranged in the direction corresponding to the fourth banknote pushing mechanism. The fifth banknote pushing mechanism is provided on one side of the counting platform, and the other side has a banknote bundle rejection channel arranged in the direction corresponding to the fifth banknote pushing mechanism.

[0014] Furthermore, the rack module includes a first rack and a second rack connected up and down, an aluminum plate is provided on the lower side of the first rack, and the collection module, the bundling module and the numbering module are connected to the aluminum plate; the lower side of the second rack is connected to casters and feet.

[0015] Compared with existing technologies, the present invention offers the following advantages: By integrating the banknote packaging line's counting, bundling, and counting modules, the present invention optimizes the functional structure, achieving a coordinated appearance, unified control, and easy maintenance, better meeting actual production needs. The paper counting head and visual components perform counting and quality inspection on bundled banknotes, enabling information collection, inspection, and counting of bundled banknotes, achieving high-precision, high-quality, and high-standard inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1This is a schematic structural diagram of a banknote and bill integrated inspection machine according to an embodiment of the present invention;

[0018] Figure 2 This is a structural diagram of an integrated module according to an embodiment of the present invention;

[0019] Figure 3 This is a structural diagram of a bundle module according to an embodiment of the present invention;

[0020] Figure 4 This is a schematic structural diagram of a counting module according to an embodiment of the present invention;

[0021] Figure 5 The figure is a structural diagram of a rack module according to an embodiment of the present invention.

[0022] In the accompanying drawings, they are marked as:

[0023] 1: Thousand-dollar module; 11: Belt conveyor for banknote inlet; 12: Rotating mechanism for banknote drop bin; 13: First banknote pusher; 14: Clamp arranging mechanism; 15: Banknote bundle lifting mechanism; 16: Second banknote pusher;

[0024] 2: Bundling module; 21: Connector; 22: Presser; 23: Side pusher; 24: Strapping belt; 25: Code printer; 26: Ultrasonic sealing knife; 3: Counting module; 31: Lifting and clamping mechanism; 32: Paper counting head; 33: Third banknote pushing mechanism; 34: Fourth banknote pushing mechanism; 35: Vision component; 36: Fifth banknote pushing mechanism; 37: Banknote bundle rejection channel; 38: Counting platform; 39: Qualified banknote bundle outlet; 4: Rack module; 41: First rack; 42: Second rack; 43: Aluminum plate; 44: Casters; 45: Anchors. DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting the present invention.

[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0028] like Figure 1 As shown, an embodiment of the present invention provides an all-in-one banknote collection and inspection machine, comprising: a collection module 1, a bundling module 2, a counting module 3 and a rack module 4; the collection module 1, the bundling module 2 and the counting module 3 are sequentially connected in the direction of banknote movement, and the collection module 1, the bundling module 2 and the counting module 3 are all installed on the rack module 4; wherein, the counting module 3 comprises a counting head 32 and a visual component 35, and the counting head 32 and the visual component 35 count and inspect the quality of the banknotes that have been bundled. The present invention optimizes the functional structure by integrating the collection module 1, the bundling module 2 and the counting module 3 in the banknote packaging line, achieves coordinated appearance, unified control, convenient maintenance and better meets actual production needs. By counting and inspecting the quality of the banknotes that have been bundled through the counting head 32 and the visual component 35, the requirements for information collection, inspection and counting of the banknotes after bundling can be met, and high-precision, high-quality and high-standard inspection can be achieved.

[0029] like Figure 2 As shown, the banknote collection module 1 includes a banknote inlet receiving belt conveyor 11, a hopper rotating mechanism 12, a first banknote pushing mechanism 13, a clamping plate sorting mechanism 14, a banknote bundle lifting mechanism 15, and a second banknote pushing mechanism 16, which are arranged in sequence along the direction of banknote movement. Specifically, the banknote bundle lifting mechanism 15 is located below the clamping plate sorting mechanism 14, and the second banknote pushing mechanism 16 is located above the clamping plate sorting mechanism 14. The second banknote pushing mechanism 16 is connected to the banknote collection module 2.

[0030] During operation, the banknote collection module 1 has the functions of automatic stacking and palletizing of banknote bundles, five-bundle diversion, automatic sorting and collection, and continuous bundle detection. The banknote bundles are received by the belt conveyor 11 through the banknote inlet and enter the banknote collection module's blanking hopper rotating mechanism 12 for stacking and palletizing. Among them, the blanking hopper rotating mechanism 12 includes a counting module and a rotating disk, which can realize the functions of counting and rotation. After counting 5 bundles, the turntable rotates 180 degrees, and when the count reaches 10 bundles, the banknote bundle collection is completed; then the first banknote pushing mechanism 13 pushes the 10 collected banknotes into the clamping plate sorting mechanism 14, which drives the clamping plates through the cylinder to clamp and sort the banknotes; the 10 sorted banknotes are first raised by the banknote bundling lifting mechanism 15, and then pushed out of the banknote collection module 1 to the bundling module 2 by the second banknote pushing mechanism 16. The banknote collection module rotates 180 degrees every 5 bundles, so that the strapping belts of every 5 bundles of banknotes are located on the left and right sides respectively, ensuring that the bundles of banknotes after collection are flat and not tilted. The bundles of banknotes after collection can also be patted and sorted horizontally and vertically to ensure that the bundles are flat all around.

[0031] like Figure 3 As shown, the bundling module 2 includes a connector 21, a presser 22, a side pusher 23, a strapping belt 24, a code printer 25, and an ultrasonic sealing knife 26, which are arranged in sequence along the direction of banknote movement. One side of the connector 21 is connected to the bundling module 1, and the other side is connected to the counting module 3. Preferably, the connector 21, the presser 22, and the side pusher 23 are all cylinder drives.

[0032] During operation, the connector 21 extends, and the product pushed by the second banknote pushing mechanism 16 enters the connector 21 in the bundling module 2. The down-presser 22 and side pusher 23 extend to compress and secure the banknote bundle. After the connector 21 retracts, a strapping band 24 is attached to the center of the product. The strapping band is centered, with a left-right deviation of no more than 3mm. Data such as a QR code or barcode can be printed on it using a code printer 25. The strapping band 24 is cut and sealed by an ultrasonic sealing knife 26, ensuring that the overlap is neatly aligned and securely bonded. The tightness of the strapping band can be adjusted according to the thickness of the paper used to bundle the product, ensuring that the entire bundle is flat. Optionally, the bundling module 2 includes a network communicator with network communication capabilities, an audible and visual warning light, and an emergency stop button in a suitable location to serve as an emergency alarm shutdown in an emergency.

[0033] like Figure 4As shown, the counting module 3 includes a lifting and clamping mechanism 31, a third banknote pushing mechanism 33, a fourth banknote pushing mechanism 34, a fifth banknote pushing mechanism 36, and a counting platform 38, which are sequentially arranged along the direction of banknote movement. The lifting and clamping mechanism 31 is connected to the bundling module 2. The counting head 32 is located above the third banknote pushing mechanism 33 and performs the counting function. The visual component 35 is located above the fifth banknote pushing mechanism 36 and performs the quality inspection function. The counting platform 38 is provided with the fourth banknote pushing mechanism 34 at one end and a qualified banknote bundle outlet 39 at the other end, which is arranged in the direction of the fourth banknote pushing mechanism 34. The counting platform 38 is provided with the fifth banknote pushing mechanism 36 on one side and a banknote bundle rejection channel 37 on the other side, which is arranged in the direction of the fifth banknote pushing mechanism 36. It is understood that the end direction refers to the direction extending along the counting platform 38, and the side direction refers to the direction extending perpendicular to the counting platform 38.

[0034] During operation, the bundled products enter the counting module 3. The lifting and clamping mechanism 31 positions and clamps the bundle, and the counting head 32 counts the products. Once counted, the third banknote pushing mechanism 33 pushes the products down onto the counting platform 38. The fourth banknote pushing mechanism 34 then pushes the products beneath the visual component 35 for a 100% quality inspection of the bundle. The serial number of the first banknote in the bundle is then collected. After this inspection and information collection are complete, the products are sorted. Products with errors in counting, inspection, and information collection are pushed out of the bundle rejection channel 37 by the fifth banknote pushing mechanism 36 for manual processing. Qualified products are then pushed through the fourth banknote pushing mechanism 34 through the qualified bundle outlet 39 to be sent to subsequent processing equipment.

[0035] like Figure 5 As shown, the rack module 4 includes a first rack 41 and a second rack 42, and the first rack 41 is located on the upper side of the second rack 42. The first rack 41 is assembled by combining aluminum profile frames, which can be flexibly adjusted and has a beautiful appearance. The second rack 42 is manufactured by welding square tubes to ensure sufficient strength and rigidity. An aluminum plate 43 is provided on the lower side of the first rack 41, and the collection module 1, the bundling module 2 and the numbering module 3 are connected to the aluminum plate 43. The flatness of the aluminum plate 43 is processed on the rack installation reference surface to ensure the accuracy of the installation of each module. At the same time, casters 44 are connected to the lower side of the second rack 42 to facilitate the movement of the equipment, and feet 45 are also installed to support the equipment and adjust the height.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A banknote and bill integrated inspection machine, characterized in that: include: A collection module (1), a bundle module (2), a data transfer module (3) and a rack module (4); The collecting module (1), the bundling module (2) and the counting module (3) are sequentially connected in the direction of banknote movement, and the collecting module (1), the bundling module (2) and the counting module (3) are all installed on the rack module (4); The counting module (3) comprises a paper counting head (32) and a visual component (35), and the paper counting head (32) and the visual component (35) perform counting and quality inspection on the bundled banknotes.

2. The integrated banknote inspection machine according to claim 1, characterized in that: The collecting module (1) comprises a banknote inlet receiving belt conveyor (11), a material drop bin rotating mechanism (12), a first banknote pushing mechanism (13), a clamping plate sorting mechanism (14), a banknote bundle lifting mechanism (15) and a second banknote pushing mechanism (16) which are sequentially arranged along the direction of banknote movement.

3. The integrated banknote inspection machine according to claim 2, characterized in that: The drop bin rotating mechanism (12) comprises a counting module and a rotating disk.

4. The integrated banknote inspection machine according to claim 2, characterized in that: The banknote bundle lifting mechanism (15) is located below the clamping plate arranging mechanism (14), the second banknote pushing mechanism (16) is located above the clamping plate arranging mechanism (14), and the second banknote pushing mechanism (16) is docked with the bundle module (2).

5. The integrated banknote inspection machine according to claim 1, characterized in that: The bundling module (2) comprises a connector (21), a down-pressing device (22), a side pusher (23), a strapping belt (24), a coding device (25) and an ultrasonic sealing knife (26) which are sequentially arranged along the direction of banknote movement. One side of the connector (21) is connected to the bundling module (1), and the other side is connected to the counting module (3).

6. The integrated banknote inspection machine according to claim 5, characterized in that: The connector (21), the down-pressor (22) and the side thruster (23) are all cylinder drivers.

7. The integrated banknote inspection machine according to claim 5, characterized in that: The bundle module (2) also includes a network communicator, an audible and visual warning light, and an emergency stop button.

8. The integrated banknote inspection machine according to claim 1, characterized in that: The counting module (3) further comprises a lifting and clamping mechanism (31), a third banknote pushing mechanism (33), a fourth banknote pushing mechanism (34), a fifth banknote pushing mechanism (36), and a counting platform (38) which are sequentially arranged along the direction of banknote movement; the lifting and clamping mechanism (31) is connected to the bundling module (2), the counting head (32) is located above the third banknote pushing mechanism (33), and the visual component (35) is located above the fifth banknote pushing mechanism (36).

9. The integrated banknote inspection machine according to claim 8, characterized in that: One end of the counting platform (38) is provided with the fourth banknote pushing mechanism (34), and the other end is provided with a qualified banknote bundle outlet (39) arranged in a direction corresponding to the fourth banknote pushing mechanism (34); one side of the counting platform (38) is provided with a fifth banknote pushing mechanism (36), and the other side is provided with a banknote bundle rejection channel (37) arranged in a direction corresponding to the fifth banknote pushing mechanism (36).

10. The integrated banknote inspection machine according to any one of claims 1 to 9, characterized in that: The rack module (4) includes a first rack (41) and a second rack (42), wherein the first rack (41) is located on the upper side of the second rack (42), and an aluminum plate (43) is provided on the lower side of the first rack (41), and the collection module (1), the bundling module (2) and the numbering module (3) are connected to the aluminum plate (43); and casters (44) and feet (45) are connected to the lower side of the second rack (42).

Images