Angle adjusting device and photovoltaic support

By introducing an angle adjustment device into the photovoltaic bracket and utilizing the meshing structure of the gear and the limit gear ring, the problem that the photovoltaic bracket cannot be flexibly adjusted is solved, rapid angle adjustment and high adaptability are achieved, and costs are reduced.

CN120601820APending Publication Date: 2025-09-05北京晶澳能源科技有限公司
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Patent Information

Application Number
CN202510588599.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2025-09-05

AI Technical Summary

Technical Problem

Existing photovoltaic brackets are fixed by welding, which results in the structure being unable to be flexibly adjusted, poor adaptability, and unable to meet the installation requirements of photovoltaic panels.

Method used

An angle adjustment device is adopted, including a first gear, a second gear and a limiting gear ring, and the angle adjustment of the connecting part is achieved through meshing and limiting claws, which simplifies the disassembly and assembly process.

Benefits of technology

It realizes the rapid angle adjustment of the photovoltaic bracket, improves the adaptability, meets the various installation requirements of photovoltaic panels, and reduces costs.

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Abstract

The invention belongs to the technical field of photovoltaic supports, and particularly relates to an angle adjusting device and a photovoltaic support, and the angle adjusting device comprises a first gear which is used for fixedly connecting a first connecting piece; the second gear is used for being fixedly connected with a second connecting piece, and the second gear and the first gear are coaxially arranged in parallel; the limiting gear ring is arranged on the peripheral side of the first gear and the peripheral side of the second gear in a sleeving mode, and the limiting gear ring is meshed with the first gear and the second gear at the same time so as to limit relative rotation of the first gear and the second gear. When the angle adjusting device is used for adjusting the angle of the first connecting piece and the angle of the second connecting piece, the first gear and / or the second gear are / is moved out of the limiting gear ring; secondly, a first gear and a second gear are controlled to rotate relatively; and finally, an upper limiting gear ring sleeve is sleeved. The angle adjusting device is simple in structure and convenient to use, and when the angle adjusting device is arranged in the photovoltaic support, the photovoltaic support can have good adaptability.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic brackets, and in particular to an angle adjustment device and a photovoltaic bracket. Background Art

[0002] With the rapid development of photovoltaic power generation technology, the stability and installation efficiency of photovoltaic brackets, as the core structural components supporting photovoltaic panels, are important considerations.

[0003] Existing photovoltaic brackets are commonly assembled using welding processes, where various connectors are welded together to achieve structural stability. However, these welded brackets have significant drawbacks: first, the welding process is complex and inefficient; second, the welded brackets are fixed in shape, making it impossible to flexibly adjust the connectors to suit the actual terrain. This results in poor adaptability and makes them incapable of meeting the installation requirements of photovoltaic panels. Summary of the Invention

[0004] Based on this, the present invention provides an angle adjustment device and a photovoltaic bracket to solve the problem that the connecting parts cannot be flexibly adjusted.

[0005] According to an embodiment of the present invention, a first aspect provides an angle adjustment device, which is arranged between two connecting members, and the angle adjustment device includes:

[0006] A first gear, used for fixedly connecting to the first connecting member;

[0007] A second gear, used for fixedly connecting to a second connecting member, the second gear and the first gear being coaxially arranged in parallel;

[0008] The limiting gear ring is sleeved on the outer circumference of the first gear and the second gear, and the limiting gear ring is engaged with the first gear and the second gear at the same time to limit the relative rotation of the first gear and the second gear.

[0009] In some embodiments, the angle adjustment device also includes a limiting claw, which includes a first claw portion and a second claw portion, and the first claw portion cooperates with the second claw portion to clamp the first connecting member and the second connecting member to limit the first connecting member and the second connecting member from moving axially away from the limiting gear ring.

[0010] In some embodiments, the first claw is provided with a connecting sleeve to fixedly connect to the first connecting member, and the second claw abuts against a side wall of the second connecting member away from the first connecting member.

[0011] According to an embodiment of the present invention, a second aspect provides a photovoltaic bracket, which includes the aforementioned angle adjustment device.

[0012] In some embodiments, the photovoltaic support comprises:

[0013] A column assembly comprising two vertically arranged pipe piles;

[0014] A support rod assembly, comprising an inclined rod and a support rod, wherein the inclined rods are arranged on opposite sides of each pipe pile, and two cross-arranged inclined rods are provided on each side of the pipe pile, the bottom of each inclined rod is connected to the pipe pile, and the top of each inclined rod is connected to the bottom of the support rod;

[0015] The support beam assembly includes longitudinal beams arranged in parallel, and the two ends of the longitudinal beams are correspondingly connected to the top of the pipe pile and the top of the corresponding support rod.

[0016] In some embodiments, the angle adjustment device is provided between the pipe pile and the inclined rod, and / or between the cross-arranged inclined rods, and / or between the inclined rod and the support rod.

[0017] In some embodiments, a first angle adjustment device is provided between the pipe pile and the inclined tie rod, a second angle adjustment device is provided between the cross-arranged inclined tie rods, and a third angle adjustment device is provided between the inclined tie rod and the support rod;

[0018] A first sleeve is provided on the pipe pile, a second sleeve is provided near the bottom of the inclined rod, a third sleeve is provided near the middle of the inclined rod, a fourth sleeve is provided near the top of the inclined rod, and a fifth sleeve is provided near the bottom of the support rod;

[0019] The first gear and the second gear in the first to third angle adjustment devices are detachably connected to the corresponding first to fifth sleeves.

[0020] In some embodiments, the detachable connection method adopts an inlay structure in which a boss and a groove cooperate, wherein the boss and the groove are both non-rotating shapes.

[0021] In some embodiments, a connecting assembly is provided between the longitudinal beam and the support rod, the connecting assembly comprising an upper connecting member, a lower connecting member and a supporting member;

[0022] The upper connecting piece and the lower connecting piece are both in the shape of channel steel, the opening of the upper connecting piece is upward, the opening of the lower connecting piece is downward, and the bottom of the upper connecting piece and the top of the lower connecting piece are connected by bolts;

[0023] The support member is arranged in the opening of the upper connecting member, and bolts are passed through the support member to connect the two side walls of the upper connecting member;

[0024] The top of the support rod is passed through the opening of the lower connecting piece, and bolts are passed through the support rod to connect the two side walls of the lower connecting piece.

[0025] In some embodiments, the tenon structure formed on the top of the support member is combined with the mortise structure formed on the bottom of the longitudinal beam.

[0026] When the angle adjustment device of the present invention is used to adjust the angle of the first connecting member and the second connecting member, the first gear and / or the second gear are first moved out of the limiting gear ring; secondly, the relative rotation of the first gear and the second gear is controlled so that the angle between the first connecting member and the second connecting member meets the requirements; finally, the limiting gear ring is mounted on the outer peripheral side of the first gear and the second gear so that the first gear and the second gear cannot rotate relative to each other, thereby ensuring that the angle of the first connecting member and the second connecting member remains fixed. The angle adjustment device has a simple structure, is easy to assemble and disassemble, and can quickly adjust the angle between the two connecting members. The angle adjustment device is configured in a photovoltaic bracket, so that the photovoltaic bracket has better adaptability and can meet the different installation requirements of photovoltaic panels. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 Schematic diagram of the structure of the photovoltaic system of this embodiment;

[0028] Figure 2 This is a schematic diagram of the structure of a column assembly supporting a longitudinal row of photovoltaic panels through diagonal rods, support rods and longitudinal beams;

[0029] Figure 3 A schematic diagram of the structure of the angle adjustment device provided between the pipe pile and the inclined tie rod;

[0030] Figure 4 for Figure 3 Schematic diagram of the explosion structure;

[0031] Figure 5 It is a schematic diagram of the structure in which the support rod is connected to the longitudinal beam through the connecting assembly;

[0032] Figure 6 This is a structural diagram of two sets of photovoltaic brackets installed in parallel.

[0033] In the figure: pipe pile 10; diagonal rod 20; support rod 30; longitudinal beam 40; photovoltaic panel 50; first angle adjustment device 60a; second angle adjustment device 60b; third angle adjustment device 60c; first gear 61; second gear 62; limiting gear ring 63; limiting claw 64; first claw portion 64a; second claw portion 64b; connecting sleeve 64c; groove 65; first sleeve 70; second sleeve 71; third sleeve 72; fourth sleeve 73; fifth sleeve 74; boss 75; upper connecting member 80; lower connecting member 81; support member 82; tenon structure 83. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0035] The structures, proportions, sizes, etc. depicted in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them. They are not used to limit the conditions under which the present invention can be implemented. Any structural modifications, changes in proportional relationships, or adjustments in size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0036] Terms such as "upper," "lower," "left," "right," "center," "longitudinal," "transverse," "horizontal," "inner," "outer," "radial," and "circumferential" used in this specification to indicate positions or locations are based on those shown in the accompanying drawings and are intended solely for ease of description. They do not indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and are therefore not to be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

[0037] like Figure 1 As shown, this embodiment provides a photovoltaic system, which includes a photovoltaic panel 50, a photovoltaic bracket, and an angle adjustment device. The photovoltaic panel 50 is supported by the photovoltaic bracket, and the angle adjustment device is disposed between connectors in the photovoltaic bracket, allowing the angle between the two connectors to be adjusted, thereby improving the adaptability of the photovoltaic bracket and meeting the installation requirements of the photovoltaic panel 50.

[0038] See Figure 3-4 The angle adjustment device of this embodiment specifically includes a first gear 61, a second gear 62, and a limiting gear ring 63. The first gear 61 is fixedly connected to the first connecting member, and the second gear 62 is fixedly connected to the second connecting member. The first gear 61 and the second gear 62 are coaxially arranged in parallel. The limiting gear ring is sleeved on the outer circumference of the first gear 61 and the second gear 62, and the limiting gear ring 63 meshes with both the first gear 61 and the second gear 62 to limit relative rotation of the first gear 61 and the second gear 62.

[0039] When using the angle adjustment device of this embodiment to adjust the angle of the first and second connectors, the first gear 61 and / or the second gear 62 are first moved out of the limiting gear ring 63; secondly, the first gear 61 and the second gear 62 are controlled to rotate relative to each other so that the angle between the first and second connectors meets the requirements; finally, the limiting gear ring 63 is mounted on the outer periphery of the first and second gears 61 and 62, preventing the first and second gears 61 and 62 from rotating relative to each other, thereby ensuring that the angle between the first and second connectors remains fixed. This angle adjustment device has a simple structure and is easy to assemble and disassemble. It can quickly adjust the angle between the two connectors, making the photovoltaic bracket more adaptable.

[0040] The angle adjustment device of this embodiment also includes a limiting claw 64, which specifically includes a first claw portion 64a and a second claw portion 64b. The first claw portion 64a cooperates with the second claw portion 64b to clamp the first connecting member and the second connecting member to limit the first connecting member and the second connecting member from moving axially away from the limiting gear ring 63, thereby preventing the first gear 61 and the second gear 62 from axially disengaging from the limiting gear ring 63.

[0041] In this embodiment, the first claw portion 64a and the second claw portion 64b form a U-shape. A connecting sleeve 64c is provided on the first claw portion 64a so that the first claw portion 64a is fixed to the first connecting member, and the second claw portion 64b abuts against the side wall of the second connecting member away from the first connecting member. The structure of the limiting claw 64 is simple and easy to assemble.

[0042] See Figure 1-2 The photovoltaic support of this embodiment preferably includes a column assembly, a support rod assembly, and a support beam assembly. The column assembly includes two vertically fixed pipe piles 10. The pipe piles 10 can be selected from existing round pipes or square pipes according to needs. The pipe piles 10 are fixedly installed on a mounting surface such as the ground or roof.

[0043] The support rod assembly of this embodiment includes diagonal braces 20 and support rods 30. The diagonal braces 20 are arranged on opposite sides of each pile 10. Two diagonal braces 20 are arranged crosswise on each side of the pile 10. The bottom of each diagonal brace 20 is connected to the pile 10, while the bottom of each support rod 30 is connected to the top of the diagonal brace 20. In other words, each pile 10 is provided with four diagonal braces 20, arranged two by two on either side of the pile 10. The two diagonal braces 20 on each side of the pile 10 cross to form an inclined X-shape to ensure structural stability. The bottom of each diagonal brace 20 is connected to the sidewall of the pile 10, while the bottom of each support rod 30 is connected to the top of the diagonal brace 20.

[0044] The support beam assembly of this embodiment includes parallel longitudinal beams 40, with the ends of the longitudinal beams 40 correspondingly connecting the tops of the tubular piles 10 and the tops of the corresponding support rods 30. In other words, the support beam assembly includes five longitudinal beams 40. The ends of the central longitudinal beam 40 are respectively attached to the tops of two tubular piles 10, and the ends of the remaining four longitudinal beams 40 are respectively attached to the tops of the four support rods 30 on each tubular pile 10.

[0045] In this embodiment, a longitudinal column of photovoltaic panels 50 can be set between two adjacent longitudinal beams 40, and four longitudinal columns of photovoltaic panels 50 can be installed in each group of photovoltaic brackets. The photovoltaic bracket has a simple structure and can stably support more photovoltaic panels 50, which helps to save materials for the photovoltaic bracket and reduce costs.

[0046] The photovoltaic bracket of this embodiment is provided with the aforementioned angle adjustment device between the pile 10 and the diagonal tie rod 20, and / or between the cross-arranged diagonal tie rods 20, and / or between the diagonal tie rods 20 and the support rods 30. Specifically, this embodiment preferably provides a first angle adjustment device 60a between the pile 10 and the diagonal tie rod 20, a second angle adjustment device 60b between the cross-arranged diagonal tie rods 20, and a third angle adjustment device 60c between the diagonal tie rods 20 and the support rods 30, thereby providing the photovoltaic bracket with high adaptability. It should be noted that the angle adjustment device of this embodiment can also be configured in other existing photovoltaic brackets to enable the photovoltaic bracket to meet various installation requirements of the photovoltaic panel 50.

[0047] In this embodiment, the pile 10 is preferably provided with a first sleeve 70, the inclined tie rod 20 is preferably provided with a second sleeve 71 near the bottom, the inclined tie rod 20 is preferably provided with a third sleeve 72 near the middle, the inclined tie rod 20 is preferably provided with a fourth sleeve 73 near the top, and the support rod 30 is preferably provided with a fifth sleeve 74 near the bottom. The first gears 61 and second gears 62 of the first to third angle adjustment devices are detachably connected to the corresponding first to fifth sleeves. Specifically, the first gear 61 of the first angle adjustment device 60a is detachably connected to the first sleeve 70, and the second gear 62 of the first angle adjustment device 60a is detachably connected to the second sleeve 71; the first gear 61 of the second angle adjustment device 60b is detachably connected to the third sleeve 72 on one inclined tie beam, and the second gear 62 of the second angle adjustment device 60b is detachably connected to the third sleeve 72 on the other inclined tie beam; the first gear 61 of the third angle adjustment device 60c is detachably connected to the fourth sleeve 73, and the second gear 62 of the third adjustment device is detachably connected to the fifth sleeve 74, for ease of assembly.

[0048] The detachable connection mode of this embodiment can be selected as follows Figure 4The illustrated boss 75 and groove 65 are configured as a mosaic structure, for example, with bosses 75 provided on the corresponding sleeve and grooves 65 provided on the corresponding gear. Both bosses 75 and grooves 65 are non-rotating in shape to restrict relative rotation. Some embodiments may also utilize bolts or snaps for detachable connection, which is not described in detail in this embodiment.

[0049] See Figure 5 In this embodiment, the cross-section of the longitudinal beam 40 is preferably I-shaped. Both sides of the longitudinal beam 40 have a groove structure to accommodate the edges of the photovoltaic panel 50, ensuring that the photovoltaic panel 50 can be stably installed between two adjacent longitudinal beams 40. A connecting assembly is preferably provided between the longitudinal beam 40 and the support rod 30. The connecting assembly includes an upper connecting member 80, a lower connecting member 81, and a supporting member 82. The upper connecting member 80 and the lower connecting member 81 are both channel-shaped. The opening of the upper connecting member 80 faces upward, while the opening of the lower connecting member 81 faces downward. The bottom of the upper connecting member 80 and the top of the lower connecting member 81 are connected by bolts for easy assembly. The number of bolts is preferably one, so that the upper connecting member 80 can rotate relative to the lower connecting member 81 at an appropriate angle with the bolt as the central axis. The support member 82 is disposed in the opening of the upper connector 80, and bolts are passed through the support member 82 to connect to the two side walls of the upper connector 80 for easy assembly. The number of bolts at this location is preferably one, which can adjust the support member 82 to a suitable swing angle relative to the upper connector 80 in a plane parallel to the two side walls. The top of the support rod 30 is passed through the opening of the lower connector 81, and bolts are passed through the support rod 30 to connect to the two side walls of the lower connector 81 for easy assembly. The number of bolts at this location is preferably one, which can adjust the support rod 30 to a suitable swing angle relative to the lower connector 81 in a plane parallel to the two side walls, which can further improve the adaptability of the photovoltaic bracket.

[0050] The tenon structure 83 formed on the top of the support member 82 of this embodiment is combined with the mortise structure formed on the bottom of the longitudinal beam 40 for easy assembly. The tenon structure 83 is preferably designed as a T-shape, so that the support member 82 and the longitudinal beam 40 have a large contact area to ensure a firm connection between the two.

[0051] In the photovoltaic system of this embodiment, the photovoltaic support specifically includes two pipe piles 10, a total of eight diagonal rods 20 on the two pipe piles 10, a total of eight support rods 30 connecting the diagonal rods 20, and five parallel longitudinal beams 40. Four longitudinal rows of photovoltaic panels 50 can be set between adjacent longitudinal beams 40. The corresponding angles between the pipe piles 10 and the diagonal rods 20, between the intersecting diagonal rods 20, and between the diagonal rods 20 and the support rods 30 can all be adjusted by an angle adjustment device; the relative positions between the support rods 30 and the longitudinal beams 40 are adjusted by a connecting assembly. On the one hand, this photovoltaic support can support a large number of photovoltaic panels 50 with a simple structure, eliminating the welding process, facilitating disassembly and assembly, and reducing costs. On the other hand, the various connecting parts can be flexibly adjusted, making the photovoltaic support more adaptable to meet the various installation requirements of the photovoltaic panels 50.

[0052] See Figure 6 In particular, for at least two groups of photovoltaic brackets installed in parallel, two adjacent groups of photovoltaic brackets can share a single longitudinal beam 40. Specifically, from left to right, the fifth longitudinal beam 40 of the first group of photovoltaic brackets can be shared with the first longitudinal beam 40 of the second group of photovoltaic brackets, further reducing the material used in the photovoltaic brackets and saving costs.

[0053] The technical features of the above embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0054] The above-described embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent for this invention shall be determined by the appended claims.

Claims

1. An angle adjustment device, which is arranged between two connecting members, characterized in that: The angle adjustment device comprises: A first gear (61) is used for fixedly connecting to the first connecting member; a second gear (62) for fixedly connecting to the second connecting member, wherein the second gear (62) and the first gear (61) are coaxially arranged in parallel; A limiting gear ring (63) is sleeved on the outer circumference of the first gear (61) and the second gear (62), and the limiting gear ring (63) is simultaneously engaged with the first gear (61) and the second gear (62) to limit the relative rotation of the first gear (61) and the second gear (62).

2. The angle adjustment device according to claim 1, characterized in that: The angle adjustment device further includes a limiting claw (64), which includes a first claw portion (64a) and a second claw portion (64b), wherein the first claw portion (64a) cooperates with the second claw portion (64b) to clamp the first connecting member and the second connecting member to limit the first connecting member and the second connecting member from moving away from each other axially along the limiting gear ring (63).

3. The angle adjustment device according to claim 2, characterized in that: The first claw portion (64a) is provided with a connecting sleeve (64c) to fixedly connect the first connecting member, and the second claw portion (64b) abuts against a side wall of the second connecting member away from the first connecting member.

4. A photovoltaic bracket, characterized in that: The invention comprises the angle adjustment device according to any one of claims 1 to 3.

5. The photovoltaic bracket according to claim 4, characterized in that: Also includes: A column assembly comprising two vertically arranged pipe piles (10); A support rod assembly, comprising an inclined rod (20) and a support rod (30), wherein the inclined rod (20) is arranged on opposite sides of each pipe pile (10), and two cross-arranged inclined rods (20) are provided on each side of the pipe pile (10), the bottom of each inclined rod (20) is connected to the pipe pile (10), and the top of each inclined rod (20) is connected to the bottom of the support rod (30); The support beam assembly comprises longitudinal beams (40) arranged in parallel, wherein the two ends of the longitudinal beams (40) are correspondingly connected to the top of the pipe pile (10) and the top of the corresponding support rod (30).

6. The photovoltaic support according to claim 5, characterized in that: The angle adjustment device is provided between the pipe pile (10) and the inclined tie rod (20), and / or between the cross-arranged inclined tie rods (20), and / or between the inclined tie rod (20) and the support rod (30).

7. The photovoltaic bracket according to claim 6, characterized in that: A first angle adjustment device (60a) is provided between the pipe pile (10) and the inclined tie rod (20), a second angle adjustment device (60b) is provided between the cross-arranged inclined tie rods (20), and a third angle adjustment device (60c) is provided between the inclined tie rod (20) and the support rod (30); A first sleeve (70) is provided on the pipe pile (10), a second sleeve (71) is provided near the bottom of the inclined rod (20), a third sleeve (72) is provided near the middle of the inclined rod (20), a fourth sleeve (73) is provided near the top of the inclined rod (20), and a fifth sleeve (74) is provided near the bottom of the support rod (30); The first gear (61) and the second gear (62) in the first to third angle adjustment devices are detachably connected to the corresponding first to fifth sleeves.

8. The photovoltaic support according to claim 7, characterized in that: The detachable connection method adopts an inlay structure in which a boss (75) and a groove (65) cooperate with each other, wherein the boss (75) and the groove (65) are both in the shape of a non-rotating body.

9. The photovoltaic support according to claim 5, characterized in that: A connecting assembly is provided between the longitudinal beam (40) and the support rod (30), the connecting assembly comprising an upper connecting member (80), a lower connecting member (81) and a supporting member (82); The upper connecting member (80) and the lower connecting member (81) are both in the shape of channel steel, the opening of the upper connecting member (80) faces upward, the opening of the lower connecting member (81) faces downward, and the bottom of the upper connecting member (80) and the top of the lower connecting member (81) are connected by bolts; The support member (82) is arranged in the opening of the upper connecting member (80), and bolts are passed through the support member (82) to connect the two side walls of the upper connecting member (80); The top of the support rod (30) is passed through the opening of the lower connecting member (81), and bolts are passed through the support rod (30) to connect the two side walls of the lower connecting member (81).

10. The photovoltaic support according to claim 9, characterized in that: The tenon structure (83) formed on the top of the support member (82) is combined with the mortise structure formed on the bottom of the longitudinal beam (40).

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