Vinasse dietary fiber with blood fat reducing activity and preparation method thereof
The method of extracting dietary fiber from distiller's grains by alkaline soaking and sodium chlorite bleaching combined with pulping and drying solves the problems of complex procedures and high costs in the existing technology, achieves the lipid-lowering effect of high-purity dietary fiber, and is suitable for products such as functional foods and health products.
Patent Information
- Application Number
- CN202410818189.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2024-03-08
- Filing Date
- 2024-06-24
- Publication Date
- 2025-09-09
AI Technical Summary
The existing method for extracting dietary fiber from distiller's grains is complex, costly, and has not been verified for in vivo activity, which affects its application in functional products.
Dietary fiber from vinasse was extracted by alkaline soaking and sodium chlorite bleaching combined with pulping and drying, and its lipid-lowering activity in vivo was verified using a type 2 diabetic mouse model.
The production process is simplified, and the obtained distiller's grains dietary fiber has high purity and is suitable for use as a functional food additive. It can significantly reduce serum and liver triglyceride and total cholesterol levels, improve liver damage, and is suitable for functional foods, health products, medicines or feed.
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Abstract
Description
Technical Field
[0001] The invention belongs to the field of functional foods, and particularly relates to distiller's grains dietary fiber with blood lipid-lowering activity and a preparation method thereof. Background Art
[0002] Distillers' grains are a major byproduct of traditional solid-state liquor production. The main raw materials are sorghum, wheat, rice, and potatoes. They are rich in nutrients such as crude fiber, crude protein, and crude fat. my country's baijiu grain production is significant. According to data from the National Bureau of Statistics, national baijiu production reached 6.712 million kiloliters in 2022, with each ton of base liquor producing approximately 3 tons of grains. Therefore, my country's baijiu grain production exceeded 20 million tons in 2022. Improper handling of baijiu grains can lead to adverse consequences such as land pollution, water pollution, and environmental pollution. Therefore, resource utilization of baijiu grains is an inevitable trend in the development of the baijiu grains processing industry, which is experiencing strong growth. The Chinese Nutrition Society defines dietary fiber as: a polymer of carbohydrates with a degree of polymerization ≥3, naturally occurring in plants, extracted from plants, or directly synthesized, that is edible, cannot be digested and absorbed by the human small intestine, and is beneficial to human health. Dietary fiber is divided into two categories: soluble dietary fiber (SDF) and insoluble dietary fiber (IDF). Water-soluble dietary fiber, primarily pectin and gum, is found in naturally occurring non-fibrous substances. Water-insoluble dietary fiber refers to non-starch polysaccharides that are insoluble in hot water, such as cellulose, hemicellulose, and lignin, and is found in plant cell walls. Dietary fiber is gaining increasing attention from researchers due to its potential to lower blood lipids, blood pressure, and reduce fat accumulation.
[0003] The high crude fiber content in distiller's grains primarily refers to proportional increases in cellulose, hemicellulose, and lignin, with crude fiber reaching 24.17% and crude ash reaching 15.42%. Research on methods for extracting dietary fiber from distiller's grains is currently attracting increasing attention. However, existing research focuses on the separation and extraction of substances, lacking understanding of how dietary fiber from distiller's grains can be incorporated into products, hindering the application of functional ingredients in distiller's grains. Zhang Shixian et al. attempted to extract water-soluble dietary fiber from Maotai sauce-flavor distiller's grains using alkaline and enzymatic methods. The resulting product was a caramel-colored powder, which was dark and unsuitable for use as a food ingredient, limiting its application. Hou Xuguang et al. collected flocs using calcium chloride treatment, then subjected them to acid decalcification, alkaline treatment, and hydrogen peroxide bleaching to produce a powdery distiller's grains dietary fiber product with a whitish to white color. This method offers advantages such as high fiber content, high water-holding capacity, and high swelling power. However, hydrogen peroxide is unstable and volatile, making it difficult to control the dosage during bleaching, making it unsuitable for large-scale production. Yu Guo invented a method for separating high-purity cellulose, hemicellulose, and lignin. The method uses enzymes to remove protein from distiller's grains. The grains are then treated with organic solvents at high temperature and high pressure for solid-liquid separation, yielding solid cellulose. The liquid component is then precipitated with water to yield lignin, and the remaining liquid is vacuum distilled to yield high-purity hemicellulose. The isolated product is highly pure and contains few reaction byproducts, but its biological activity has not been verified. Ji Jiaju's "Method for Extracting Dietary Fiber from Distiller's Grains" utilizes pulping, heat-insulated enzymatic hydrolysis, and ultrasonic extraction of soluble dietary fiber from distiller's grains. While the extraction efficiency is high, the equipment investment is high, hindering commercialization. Zhang Suyi et al. used extrusion pretreatment and ultrasonic-assisted enzymatic hydrolysis to treat distiller's grains, achieving a high yield of water-soluble dietary fiber from the grains and demonstrating good antioxidant activity. However, animal experiments were not conducted to verify the product's in vivo activity. Summary of the Invention
[0004] In response to the problems of complex procedures, high costs and lack of in vivo activity verification in the existing technology, the present invention obtains high-purity vinasse dietary fiber by alkaline soaking, sodium chlorite bleaching, crushing and drying the vinasse, and uses a type 2 diabetes mouse model to verify its in vivo lipid-lowering activity, thereby obtaining dietary fiber with lipid-lowering activity.
[0005] The technical solutions provided by the present invention are as follows:
[0006] The first aspect of the present invention provides a method for preparing distiller's grains dietary fiber with lipid-lowering activity, characterized in that the preparation method comprises the steps of alkali soaking, bleaching, refining and drying and crushing.
[0007] Furthermore, the preparation method comprises the following steps:
[0008] (1) Alkali soaking: The lees were passed through a 20-mesh sieve to remove impurities and retain the rice husks. The rice husks were soaked in a 5% (w / v) NaOH solution for 48 hours, with the mass ratio of rice husks to NaOH solution being 1:5. After the soaking, the NaOH was removed by repeated washing with water, and the first precipitate was collected by filtration.
[0009] (2) Bleaching: Add 1-3% (w / v) NaClO2 solution to the first precipitate, with the mass ratio of the first precipitate to the NaClO2 solution being 1:5. After mixing, adjust the pH to 5 with 10% (v / v) acetic acid, heat to 70-80°C, stir and decolorize for 1-3 hours, and collect the second precipitate by filtration;
[0010] (3) Refining: Grind the second precipitate with water, with the volume ratio of the second precipitate to water being 1:1. Pass the slurry through a 100-mesh filter, squeeze and drain the water to obtain the third precipitate.
[0011] (4) Drying and pulverizing: drying the third precipitate at 60° C., pulverizing, drying, and sieving the dried material to 80-100 mesh, and obtaining a distiller's grains dietary fiber product.
[0012] Furthermore, in step (2), the stirring and decolorizing step is repeated 1 to 2 times until the precipitate becomes light yellow, and then washed with water multiple times to remove NaClO2.
[0013] Furthermore, the lees are white wine lees or yellow wine lees.
[0014] Furthermore, the vinasse dietary fiber has a powdery appearance and a light yellow to slightly white color.
[0015] The second aspect of the present invention provides a preparation method according to the first aspect for preparing distiller's grains dietary fiber.
[0016] The third aspect of the present invention provides an application of the preparation method of the first aspect or the distiller's grains dietary fiber of the second aspect, wherein the application is one or more of the following:
[0017] (1) Application in the preparation of products with lipid-lowering function;
[0018] (2) Use in the preparation of products that help maintain healthy blood lipid levels;
[0019] (3) Use in the preparation of products capable of lowering triglyceride and total cholesterol levels;
[0020] (4) Application in the preparation of products capable of improving liver damage;
[0021] (5) Application in the preparation of products capable of reducing liver fat accumulation.
[0022] Furthermore, the product is food, health product, medicine or feed.
[0023] The present invention has the following beneficial effects:
[0024] 1. The present invention simplifies the production process of distiller's grains dietary fiber. Most impurities in the distiller's grains are removed through alkaline soaking and sodium chlorite bleaching, resulting in high-purity dietary fiber. The resulting product is whitish to pale yellow in color, has no noticeable odor, and exhibits excellent water-holding and expansion properties, making it highly suitable for use as a functional food additive.
[0025] 2. The production method of the vinasse dietary fiber of the present invention is that the entire production process is carried out under normal pressure, and conventional chemical equipment can meet the requirements, and the yield is considerable, with valuable economic benefits, and it is easy to realize industrial production.
[0026] 3. The lees dietary fiber prepared by the method of the present invention can effectively improve hyperlipidemia in obese diabetic model mice, reduce serum and liver triglyceride and total cholesterol levels, and improve liver damage. It can be used to prepare functional foods, health products, medicines or feeds with lipid-lowering effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is the body weight of mice in the last week.
[0028] Figure 2 Mouse liver index.
[0029] Figure 3 These are photos of mouse liver and liver HE staining.
[0030] Figure 4 is the triglyceride (TG) level in serum and liver of mice.
[0031] Figure 5 is the total cholesterol (TC) level in serum and liver of mice.
[0032] Figure 6 The levels of aspartate aminotransferase (AST) and alanine aminotransferase (ALT) in mouse liver. DETAILED DESCRIPTION
[0033] Unless otherwise defined, all scientific and technical terms used in the present invention have the same meanings as commonly understood by one of ordinary skill in the art to which the present invention relates.
[0034] The disclosures of various publications, patents, and published patent specifications cited herein are incorporated by reference in their entirety.
[0035] The embodiments of the present invention will be described in detail below with reference to the examples, but it will be understood by those skilled in the art that the following examples are merely illustrative of the present invention and should not be construed as limiting the scope of the invention. Where specific conditions are not specified in the examples, the methods were performed according to conventional conditions or the conditions recommended by the manufacturer. Where the manufacturers of the reagents or instruments are not specified, they are all commercially available conventional products.
[0036] Example 1: Preparation method of vinasse dietary fiber
[0037] 1) Alkali soaking: The lees were passed through a 20-mesh sieve to remove impurities and retain the rice husks. The rice husks were then soaked in a 5% (w / v) NaOH solution for 48 hours, with a mass ratio of rice husk to NaOH solution of 1:5. After soaking, the rice husks were repeatedly washed with water to remove the NaOH, and the precipitate was collected by filtration.
[0038] 2) Bleaching: Add 1-3% (w / v) NaClO2 solution to the precipitate, with a mass ratio of 1:5 between the precipitate and the NaClO2 solution. After mixing, adjust the pH to 4.6-5.5 with 10% (v / v) acetic acid. Heat to 70-80°C and stir to bleach for 1-3 hours. Repeat 1-2 times until the precipitate turns light yellow. Ensure ventilation during the bleaching process. After bleaching, rinse with water several times to remove the NaClO2 and collect the precipitate by filtration.
[0039] 3) Refining: add water to the precipitate and refine it, with the volume ratio of precipitate to water being 1:1. Pass the slurry through a 100-mesh filter and squeeze out the water.
[0040] 4) Drying and pulverizing: The precipitate is dried at 60° C. The dried material is pulverized, dried, and sieved to 80-100 mesh to obtain a distiller's grains dietary fiber product with a powdery appearance and a light yellow to slightly white color.
[0041] Example 2: Effect of Distillers' Grains Dietary Fiber on Inhibiting Weight Gain
[0042] C57BL / 6 mice were housed in a standard animal room under a 12-hour light cycle, 26±1°C, and 50-60% relative humidity, with free access to food and water. After a week of adaptive feeding, they were divided into two groups: a normal diet group (control group, n=12) and a high-fat diet group (model group, n=36). The normal diet group was fed a standard maintenance diet, while the high-fat diet group was fed a high-fat diet (HFD, 60% fat as energy source). Models were established after 16 weeks of feeding. Mice in the high-fat diet group received two intraperitoneal injections of STZ (100 mg / kg, pH 4.5, dissolved in 0.1 mmol / L pre-cooled citrate buffer). The control group received an intraperitoneal injection of citrate buffer. Mice were fasted for 12 hours before injection. Seven days after STZ injection, fasting blood glucose (FBG) was measured in the model group mice after a 12-hour fast. A FBG concentration above 11.1 mmol / L was considered a successful model. Mice with successful modeling were randomly divided into four groups: a normal control group (NC, normal diet, n=12), a type 2 diabetes control group (MD, high-fat diet, n=12), a high-dose distiller's grains fiber group (DF-H, HFD + 15% distiller's grains fiber, n=12), and a low-dose distiller's grains fiber group (DF-L, HFD + 5% distiller's grains fiber, n=12). The intervention lasted for 6 weeks. The mice's food intake and body weight were measured weekly, and blood glucose levels were measured every two weeks using a glucometer.
[0043] The weight results in the last week of intervention were as follows Figure 1 As shown in the figure, the body weight of the MD group was significantly higher than that of the NC group, while that of the DF-L and DF-H groups was lower than that of the MD group, indicating that intervention with distiller's grains dietary fiber can effectively inhibit the weight gain of diabetic mice.
[0044] Example 3. Liver index calculation and pathological analysis
[0045] Calculation method of organ index: organ weight / mouse body weight × 100%.
[0046] Colon hematoxylin-eosin (H&E) staining: After the dissection, the liver was washed with pre-cooled saline and immediately fixed in 4% hydroxyformaldehyde solution for 24 h. It was then dehydrated and embedded in paraffin. The sections were then processed into 5 μm thick sections, stained with hematoxylin-eosin, and observed under a microscope.
[0047] Liver index calculation results are as follows Figure 2 As shown in the figure, the liver indexes of the DF-L and DF-H groups were significantly lower than those of the MD group, indicating that intervention with distiller's grains dietary fiber can improve the symptoms of liver hyperplasia and hypertrophy in mice. Figure 3Liver photographs and HE staining revealed that the livers of the MD group were whitish, with large lobar hyperplasia and enlargement, a clear sign of fatty liver. The livers of the DF-L and DF-H groups exhibited brick-red coloration, with significantly improved fatty liver symptoms, and the DF-H group exhibited a color closer to that of a healthy liver. The NC group showed abundant cytoplasm, centrally located nuclei, and clear lobular structure. Hepatocytes lacked fatty degeneration and other pathological changes. In the MD group, hepatocytes were significantly swollen, with prominent fat vacuoles within the cytoplasm. Lipid droplet fusion resulted in nuclear displacement and even nucleus disappearance. Large and small lipid droplets were diffusely distributed throughout the liver tissue. Hepatocyte morphology in the DF-L group was relatively normal, but large and small lipid droplets were still present within the tissue. In the DF-H group, there were no fat vacuoles or large oil droplets within the hepatocytes, and the cellular morphology was closer to that of the NC group. This suggests that intervention with distiller's grains dietary fiber can reduce liver fat accumulation and damage.
[0048] Example 4, Serum biochemical index detection
[0049] After the experiment, blood was collected from the eye sockets of mice in each group. After standing at room temperature for 2 hours, the blood was centrifuged at 4000 rpm for 10 minutes to collect serum. Total cholesterol (TC) and total triglyceride (TG) were measured using a biochemical analyzer.
[0050] Example 5: Detection of liver biochemical indicators
[0051] Weigh 30-80 mg of liver and homogenize it with physiological saline at a ratio of 1:9. Centrifuge at 1000 rpm for 10 min at 4°C, and collect the supernatant. ELISA assays were used to measure total cholesterol (TC), total triglycerides (TG), aspartate aminotransferase (AST), and alanine aminotransferase (ALT).
[0052] Liver and serum biochemical index results are as follows Figure 4-6 As shown. The TG content in serum of DF-L group was significantly lower than that of MD group, and the TG content in liver of DF-H group was significantly reduced. The DF-L and DF-H levels in serum were lower than those in MD group, but there was no significant difference between the two groups. The TC reduction in liver of DF-H group was more obvious than that in DF-L group. This shows that high-dose distiller's grains dietary fiber is more effective in regulating blood lipid levels. AST and ALT reflect the degree of liver damage, and the enzyme activities of DF-L and DF-H groups were significantly lower than those of MD group, indicating that distiller's grains dietary fiber intervention can alleviate liver damage in diabetic mice.
[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A method for preparing vinasse dietary fiber with blood lipid-lowering activity, characterized in that: The preparation method comprises the steps of alkali soaking, bleaching, refining and drying and crushing.
2. The preparation method according to claim 1, characterized in that The preparation method comprises the following steps: (1) Alkali soaking: The lees were passed through a 20-mesh sieve to remove impurities and retain the rice husks. The rice husks were soaked in a 5% (w / v) NaOH solution for 48 hours, with the mass ratio of rice husks to NaOH solution being 1:
5. After the soaking, the NaOH was removed by repeated washing with water, and the first precipitate was collected by filtration. (2) Bleaching: Add 1-3% (w / v) NaClO2 solution to the first precipitate, with the mass ratio of the first precipitate to the NaClO2 solution being 1:
5. After mixing, adjust the pH to 5 with 10% (v / v) acetic acid, heat to 70-80°C, stir and decolorize for 1-3 hours, and collect the second precipitate by filtration; (3) Refining: Grind the second precipitate with water, with the volume ratio of the second precipitate to water being 1:
1. Pass the slurry through a 100-mesh filter, squeeze and drain the water to obtain the third precipitate. (4) Drying and pulverizing: drying the third precipitate at 60° C., pulverizing, drying, and sieving the dried material to 80-100 mesh, and obtaining a distiller's grains dietary fiber product.
3. The preparation method according to claim 2, characterized in that In step (2), the stirring and decolorization step is repeated 1 to 2 times until the precipitate becomes light yellow, and then washed with water several times to remove NaClO2.
4. The preparation method according to any one of claims 1 to 3, characterized in that The lees are white wine lees or yellow wine lees.
5. Dietary fiber obtained by the preparation method according to any one of claims 1 to 4.
6. The use of the preparation method according to any one of claims 1 to 4 or the vinasse dietary fiber according to claim 5, wherein the use is one or more of the following: (1) Application in the preparation of products with lipid-lowering function; (2) Use in the preparation of products that help maintain healthy blood lipid levels; (3) Use in the preparation of products capable of lowering triglyceride and total cholesterol levels; (4) Application in the preparation of products capable of improving liver damage; (5) Application in the preparation of products capable of reducing liver fat accumulation.
7. The use according to claim 6, characterized in that The product is food, health product, medicine or feed.