Automatic stable transfer device for carpet production

Abstract

The invention relates to the field of carpet production, in particular to an automatic stable transfer device for carpet production, which comprises a conveyor, the bottom of the conveyor is fixedly connected with an I-shaped plate, two sides of the exterior of the conveyor are fixedly connected with anti-falling plates, and a steaming and ironing mechanism is arranged between the two anti-falling plates; the steaming and ironing mechanism comprises a steam engine, the steam engine is located between the two anti-falling plates and fixedly connected with the two anti-falling plates, a threaded pipe is embedded in the steam engine, the interior of the threaded pipe is connected with a cover body through threads, and a plurality of high-temperature steaming holes are embedded in the bottom of the steam engine; a flattening mechanism is arranged at the top of the conveyor and comprises a motor, the motor is fixedly connected to one side of the outer portion of one anti-falling plate, the motor is fixedly connected with a rotating rod through an output shaft, and rotating wheels are fixedly connected to the two sides of the outer portion of the rotating rod correspondingly; the carpet conveying device solves the problem that automatic conveying and smoothness guaranteeing of carpets are inconvenient.

Description

Technical Field

[0001] The invention relates to the field of carpet production, in particular to an automatic and stable transfer device for carpet production. Background Art

[0002] Carpets are floor coverings made from natural fibers such as cotton, linen, wool, silk, and straw yarn, or chemically synthesized fibers, knitted, tufted, or woven by hand or machine. They are a category of arts and crafts with a long and rich tradition worldwide. They are used to cover floors in homes, guesthouses, conference rooms, entertainment venues, stadiums, exhibition halls, vehicles, ships, and airplanes, providing noise reduction, insulation, and decorative effects, improving foot comfort, preventing slips, and combating air pollution. They are commonly used in residential areas such as kitchens, bedrooms, bedside areas, coffee tables and sofas, bathrooms, and living rooms. Carpets, with their tight, breathable structure, absorb and block sound waves, providing excellent sound insulation. The pile on their surface captures and absorbs airborne dust particles, effectively improving indoor air quality.

[0003] Existing, a kind of carpet transfer equipment, the cart structure consists of a push rod, a fixed frame, a base plate, universal wheels and a weighing plate, the median line of the base plate is arranged perpendicular to the horizontal plane, the lower end of the base plate is equipped with a universal wheel, the left side of the base plate is equipped with a push rod, the upper end of the base plate is equipped with a weighing plate, the upper end of the weighing plate is equipped with a fixed frame, two fixed frames are provided and the two fixed frames are arranged parallel to each other, and the edge of the carpet is fixed by adding a card plate and a spring. This design solves the problem of folding the carpet during traditional carpet transportation. Anti-slip grooves are distributed on the surface of the outer cylinder, which increases the friction between the carpet and the outer cylinder. The addition of a weight sensor realizes the weighing of the carpet. The addition of a wireless communication module facilitates the staff to detect the weight of the carpet from a distance, reducing the company's manpower cost investment. The detachable design of the battery improves the convenience of removing the battery.

[0004] With regard to the above-mentioned existing technology, workers are required to manually push the carts to transport the carpets, which easily leads to a shortage of labor. This not only increases the company's employment costs, but also has a relatively low efficiency, making it difficult to shorten the construction period, which is not conducive to the company's long-term burden-reducing development. At the same time, the flatness of the carpet cannot be guaranteed. Therefore, further improvement is needed. Summary of the Invention

[0005] In view of the above problems or the problems in the prior art that it is inconvenient to automatically transport the carpet and ensure its flatness, the present invention is proposed.

[0006] Therefore, an object of the present invention is to provide an automatic and stable transport device for carpet production.

[0007] To solve the above technical problems, the present invention provides the following technical solution, including a conveyor, wherein an I-shaped plate is fixedly connected to the bottom of the conveyor, anti-slip plates are fixedly connected to both sides of the outside of the conveyor, and a steaming mechanism is provided between the two anti-slip plates; The steaming and ironing mechanism includes a steam engine, which is located between the two anti-slip plates and fixedly connected between the two anti-slip plates. A threaded tube is embedded in the steam engine, and a cover is connected to the threaded tube via a thread. A plurality of high-temperature steaming holes are embedded in the bottom of the steam engine. A flattening mechanism is provided on the top of the conveyor, and the flattening mechanism includes a motor, which is fixedly connected to one side of the outside of one of the anti-slip plates, and the motor is fixedly connected to a rotating rod through an output shaft. The two sides of the outside of the rotating rod are fixedly connected to rotating wheels, and the insides of the two rotating wheels are fixedly connected to rotating plates, and the two sides of the outsides of the two rotating plates are fixedly connected to connecting rods. The outsides of the two connecting rods are connected to linkage wheels through bearings, and the insides of the two anti-slip plates are fixedly connected to cross plates, and the bottoms of the two cross plates are fixedly connected to springs, and the bottoms of the two springs are fixedly connected to pressing plates.

[0008] As a preferred solution of the automatic and smooth transfer device for carpet production of the present invention, the multiple high-temperature steaming holes are arranged in a rectangular shape, the rotating rod is connected to the two anti-slip plates through bearings, the spring is in an undeformed state, and the pressing plate is located at the bottom of the two rotating wheels.

[0009] As a preferred solution of the automatic and smooth transfer device for carpet production of the present invention, wherein: sliding grooves are opened inside the two anti-slip plates, sliding blocks are slidably connected inside the two sliding grooves, and the interiors of the two sliding blocks are fixedly connected to the two sides of the outside of the pressing plate respectively.

[0010] As a preferred solution of the automatic and smooth transfer device for carpet production of the present invention, an auxiliary mechanism is provided between the two anti-slip plates, and the auxiliary mechanism includes two mounting plates, and the two mounting plates are respectively fixedly mounted on the inner sides of the two anti-slip plates, and the bottoms of the two mounting plates are fixedly connected to a clamping plate, and the interiors of the two clamping plates are movably connected to a plurality of rollers through a rotating shaft.

[0011] As a preferred solution of the automatic smooth transfer device for carpet production of the present invention, a plurality of connecting shafts are connected between the two anti-slip plates through bearings, rollers are fixedly connected to the outside of the plurality of connecting shafts, and a support frame is fixedly connected between the two anti-slip plates.

[0012] As a preferred solution of the automatic and smooth transfer device for carpet production of the present invention, multiple long rods are fixedly connected between the two anti-slip plates, the outsides of the multiple long rods are fixedly connected to support plates, and the tops of the multiple support plates are fixedly connected to scrapers.

[0013] As a preferred solution of the automatic smooth transfer device for carpet production of the present invention, the plurality of scrapers are respectively located on one side of the outside of the plurality of rollers, one end of the scraper contacts the outer surface of the roller, and a connecting plate is fixedly connected to the outer side of the scraper.

[0014] As a preferred embodiment of the automatic smooth transfer device for carpet production of the present invention, bristles are fixedly connected to one side of the connecting plate, and the bristles are in contact with the outer surface of the roller.

[0015] As a preferred solution of the automatic and smooth transfer device for carpet production of the present invention, a slot is provided inside the connecting plate, and the slot is shaped as a long rectangle.

[0016] As a preferred embodiment of the automatic smooth transfer device for carpet production of the present invention, the plurality of rollers are located at the bottom of the pressing plate, and the scraper, connecting plate and supporting plate are connected in a "Y" shape.

[0017] The beneficial effects of the automatic and stable transfer device for carpet production of the present invention are as follows: 1. Connect the entire device with the external carpet conveying equipment. When the two can form a complete conveying relationship, subsequent work can be carried out. When the carpet is on the top of the roller during the external transmission process, the staff will turn on the steam engine. After turning on the steam engine, the carpet will be steamed and ironed through the high-temperature steaming holes, which is convenient for the subsequent flattening process. 2. When the linkage wheel contacts the pressing plate, the pressing plate will be pressed downward by force. During the downward movement, the pressing plate will simultaneously drive the spring to stretch, and then the sliding block will slide downward inside the sliding groove. When the bottom of the pressing plate contacts the carpet after high-temperature ironing, the carpet will be ironed flat. When the linkage wheel rotates away from the top of the pressing plate, the spring will be quickly compressed and drive the pressing plate to move up to its original position quickly. This reciprocating process can iron and flatten the entire carpet to prevent bulging and unevenness. 3. During transportation, both sides of the carpet will be compacted by the rollers to prevent the carpet from deviating. The rollers will also squeeze out the air inside the carpet during rotation, which will facilitate the normal progress of subsequent work and achieve the purpose of correcting the deviation of the carpet. 4. The roller will be in constant contact with the bristles during its rotation, and the bristles will wipe off the lint, impurities and particles adhering to the outer surface of the roller. If there is glue adhering to the outer surface of the roller, the scraper will also scrape it off. Under long-term friction, the attached lint, impurities, particles and glue will fall out through the empty grooves, thereby achieving the overall removal of impurities, avoiding the situation where the carpet is difficult to level during the transmission process due to the accumulation of more and more impurities, and at the same time reducing the workload of staff for regular inspection and cleaning, saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 This is a schematic diagram of the overall structure of an automatic and stable transfer device for carpet production.

[0020] Figure 2 An automatic and stable transfer device for carpet production Figure 1 A in the enlarged view.

[0021] Figure 3 This is a schematic diagram of the overall structure of the steaming and ironing mechanism in an automatic and smooth transfer device for carpet production.

[0022] Figure 4 A schematic diagram of the partial structure of an automatic and stable transfer device for carpet production Figure 1 .

[0023] Figure 5 An automatic and stable transfer device for carpet production Figure 4 Enlarged view of point B in .

[0024] Figure 6 A schematic diagram of the partial structure of an automatic and stable transfer device for carpet production Figure 2 .

[0025] Figure 7 An automatic and stable transfer device for carpet production Figure 6 Schematic diagram of some structures in .

[0026] Figure 8 An automatic and stable transfer device for carpet production Figure 7 Enlarged view of point C in the figure.

[0027] In the figure: 1. Conveyor; 2. I-shaped plate; 3. Steaming mechanism; 301. Steam engine; 302. Threaded pipe; 303. Cover; 304. High-temperature steaming hole; 4. Flattening mechanism; 401. Motor; 402. Rotating rod; 403. Rotating wheel; 404. Rotating plate; 405. Connecting rod; 406. Interlocking wheel; 407. Horizontal plate; 408. Spring; 409. Flattening plate; 410. Sliding groove; 411. Sliding block; 5. Auxiliary mechanism; 501. Mounting plate; 502. Clamping plate; 503. Roller; 504. Connecting shaft; 505. Roller; 506. Support frame; 507. Support plate; 508. Scraper; 509. Connecting plate; 510. Empty groove; 511. Brush; 6. Anti-slip plate. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0029] Example 1, reference Figures 1 to 5 , which is the first embodiment of the present invention, provides an automatic and smooth transfer device for carpet production, which solves the problem of inconvenient automatic conveyance of carpets and ensuring flatness. The device comprises a conveyor 1, an I-shaped plate 2 fixedly connected to the bottom of the conveyor 1, anti-slip plates 6 fixedly connected to both sides of the outer surface of the conveyor 1, and a steaming mechanism 3 provided between the two anti-slip plates 6; The steaming mechanism 3 includes a steam engine 301, which is located between the two anti-slip plates 6 and fixedly connected thereto. A threaded tube 302 is embedded in the steam engine 301, and a cover 303 is connected to the threaded tube 302 via threads. A plurality of high-temperature steaming holes 304 are embedded in the bottom of the steam engine 301. A flattening mechanism 4 is provided on the top of the conveyor 1, and the flattening mechanism 4 includes a motor 401, which is fixedly connected to one side of the outside of one of the anti-slip plates 6, and the motor 401 is fixedly connected to a rotating rod 402 through an output shaft, and the rotating rod 402 is fixedly connected to rotating wheels 403 on both sides of the outside, and the two rotating wheels 403 are fixedly connected to rotating plates 404 on the inside, and the two rotating plates 404 are fixedly connected to connecting rods 405 on both sides of the outside, and the two connecting rods 405 are connected to linkage wheels 406 on the outside through bearings, and the inner sides of the two anti-slip plates 6 are fixedly connected to horizontal plates 407, and the bottoms of the two horizontal plates 407 are fixedly connected to springs 408, and the bottoms of the two springs 408 are fixedly connected to flat plate 409.

[0030] Multiple high-temperature steaming holes 304 are arranged in a rectangular shape, the rotating rod 402 is connected to the two anti-slip plates 6 through bearings, the spring 408 is in an undeformed state, and the pressing plate 409 is located at the bottom of the two rotating wheels 403, which can facilitate the deformation of the spring 408.

[0031] Both anti-slip plates 6 have sliding grooves 410 inside, and both sliding grooves 410 are slidably connected with sliding blocks 411 inside. The two sliding blocks 411 are fixedly connected to the two sides of the outside of the pressing plate 409, respectively, to facilitate the precise sliding of the pressing plate 409.

[0032] During use, when it is necessary to transport the carpet, the staff first needs to "connect" the entire device with the external carpet conveying equipment. When the two can form a complete transmission relationship, subsequent work can be carried out. When the carpet is located on the top of the roller 505 during external transmission, the staff will turn on the steam engine 301. After turning on, the steam engine 301 will perform high-temperature steaming and ironing on the carpet through the high-temperature steaming holes 304, which is convenient for subsequent flattening. When the water source is insufficient and water needs to be added, the staff will separate the steam engine 301 from the threaded tube 302, and then add water to the steam engine 301. This reciprocating process can be used for a long time. Since the steam engine 301 is a conventional technology, the high-temperature steaming holes 304 will only produce steam after the steam engine 301 is turned on, which will not be described in detail here. The staff needs to turn on the motor 401. After being turned on, the motor 401 will drive the rotating rod 402 to rotate through the output shaft. The rotating rod 402 will synchronously drive the rotating wheel 403 and the rotating plate 404 to rotate during the rotation. The rotating plate 404 will synchronously drive the connecting rod 405 and the linkage wheel 406 to rotate during the rotation. When the linkage wheel 406 contacts the pressing plate 409, the pressing plate 409 will be pressed downward by force. During the downward movement, the pressing plate 409 will synchronously drive the spring 408 to stretch, and then the sliding block 411 will slide downward inside the sliding groove 410. When the bottom of the pressing plate 409 contacts the carpet that has been steamed at high temperature, the carpet will be ironed flat. When the linkage wheel 406 rotates away from the top of the pressing plate 409, the spring 408 will be quickly compressed to drive the pressing plate 409 to move quickly up to its original position. This reciprocating process can iron and flatten the carpet as a whole to prevent the carpet from bulging or unevenness.

[0033] Example 2, reference Figure 1 and Figure 4 , which is the second embodiment of the present invention. Different from the previous embodiment, this embodiment provides an automatic and smooth transfer device for carpet production, which solves the problem of inconvenience in automatically transferring carpets and ensuring flatness. An auxiliary mechanism 5 is provided between the two anti-slip plates 6. The auxiliary mechanism 5 includes two mounting plates 501. The two mounting plates 501 are respectively fixedly mounted on the inner sides of the two anti-slip plates 6. The bottoms of the two mounting plates 501 are fixedly connected to a clamping plate 502. The interiors of the two clamping plates 502 are movably connected to a plurality of rollers 503 through rotating shafts, which can facilitate the rollers 503 to limit and correct the carpet.

[0034] A plurality of coupling shafts 504 are connected between the two anti-slip plates 6 via bearings, and rollers 505 are fixedly connected to the outside of the plurality of coupling shafts 504 . A support frame 506 is fixedly connected between the two anti-slip plates 6 to facilitate the rolling of the rollers 505 .

[0035] The rest of the structure is the same as that of Example 1.

[0036] When one end of the carpet contacts the roller 505, the roller 505 starts to rotate and supports the carpet. Since the area of ​​the carpet is large, the part of the carpet that leaves the conveyor 1 will be supported by multiple rollers 505 during the process of conveying the carpet. At this time, the conveyor 1 is constantly rotating, so the conveyor 1 will transport the carpet. During this process, both sides of the carpet will be compacted by the rollers 503 to prevent the carpet from deviating. The rollers 503 will also squeeze out the air inside the carpet during the rotation process, thereby facilitating the normal progress of subsequent work and achieving the correction of the carpet. The support frame 506 will support the other side of the conveyor 1 to ensure the overall stability of the transposition.

[0037] Example 3, reference Figures 6 to 8 , which is the third embodiment of the present invention. Different from the previous embodiment, this embodiment provides an automatic and smooth transfer device for carpet production, which solves the problem of inconvenience in automatically transferring carpets and ensuring flatness. A plurality of long rods are fixedly connected between the two anti-slip plates 6, and the outsides of the plurality of long rods are fixedly connected to support plates 507. The tops of the plurality of support plates 507 are fixedly connected to scrapers 508, which can facilitate the fixed connection of the scrapers 508.

[0038] Multiple scrapers 508 are respectively located on one side of the outside of the multiple rollers 505. One end of the scraper 508 contacts the outer surface of the roller 505. A connecting plate 509 is fixedly connected to the outer side of the scraper 508 to facilitate the scraper 508 to scrape the roller 505.

[0039] Brush bristles 511 are fixedly connected to one side of the connecting plate 509 . The brush bristles 511 are in contact with the outer surface of the roller 505 , so that the brush bristles 511 can clean the outer surface of the roller 505 .

[0040] An empty slot 510 is provided inside the connecting plate 509. The shape of the empty slot 510 is set to be a long rectangle, which can facilitate the discharge of impurities.

[0041] The plurality of rollers 505 are all located at the bottom of the flat plate 409 , and the scraper 508 , the connecting plate 509 and the supporting plate 507 are connected in a “Y” shape.

[0042] The rest of the structure is the same as that of Example 2.

[0043] The roller 505 will continuously contact the bristles 511 during the rotation process, and the bristles 511 will wipe off the lint, impurities and particles adhering to the outer surface of the roller 505. If there is glue adhering to the outer surface of the roller 505, the scraper 508 will also scrape it off. Under long-term friction, the attached lint, impurities, particles and glue will fall out through the empty groove 510, thereby achieving the overall removal of impurities, avoiding the situation where the carpet is difficult to level during the transmission process due to the accumulation of more and more impurities, and at the same time reducing the workload of staff for regular inspection and cleaning, saving labor costs.

[0044] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. An automatic and stable transfer device for carpet production, characterized by: It comprises a conveyor (1), wherein the bottom of the conveyor (1) is fixedly connected to an I-shaped plate (2), both sides of the outside of the conveyor (1) are fixedly connected to anti-slip plates (6), and a steaming mechanism (3) is provided between the two anti-slip plates (6); The steaming and ironing mechanism (3) comprises a steam engine (301), the steam engine (301) being located between the two anti-slip plates (6) and fixedly connected to the two anti-slip plates (6), a threaded tube (302) being embedded in the steam engine (301), a cover (303) being connected to the inside of the threaded tube (302) via a thread, and a plurality of high-temperature steaming holes (304) being embedded in the bottom of the steam engine (301); A flattening mechanism (4) is provided on the top of the conveyor (1), and the flattening mechanism (4) includes a motor (401), the motor (401) is fixedly connected to one side of the outside of one of the anti-slip plates (6), the motor (401) is fixedly connected to a rotating rod (402) via an output shaft, both sides of the outside of the rotating rod (402) are fixedly connected to rotating wheels (403), the insides of the two rotating wheels (403) are fixedly connected to rotating plates (404), both sides of the outside of the two rotating plates (404) are fixedly connected to connecting rods (405), the outsides of the two connecting rods (405) are connected to linked wheels (406) via bearings, the insides of the two anti-slip plates (6) are fixedly connected to transverse plates (407), the bottoms of the two transverse plates (407) are fixedly connected to springs (408), and the bottoms of the two springs (408) are fixedly connected to flat plates (409).

2. The automatic and stable transfer device for carpet production according to claim 1, characterized in that: The plurality of high-temperature steaming holes (304) are arranged in a rectangular shape, the rotating rod (402) is connected to the two anti-slip plates (6) via a bearing, the spring (408) is in an undeformed state, and the pressing plate (409) is located at the bottom of the two rotating wheels (403).

3. The automatic and stable transfer device for carpet production according to claim 1, characterized in that: The two anti-slip plates (6) are each provided with a sliding groove (410), the two sliding grooves (410) are each slidably connected to a sliding block (411), and the interiors of the two sliding blocks (411) are respectively fixedly connected to the exterior sides of the pressing plate (409).

4. The automatic and stable transfer device for carpet production according to claim 1, characterized in that: An auxiliary mechanism (5) is provided between the two anti-slip plates (6), and the auxiliary mechanism (5) comprises two mounting plates (501). The two mounting plates (501) are respectively fixedly mounted on the inner sides of the two anti-slip plates (6). The bottoms of the two mounting plates (501) are fixedly connected to a clamping plate (502), and the interiors of the two clamping plates (502) are movably connected to a plurality of rollers (503) via rotating shafts.

5. The automatic and stable transfer device for carpet production according to claim 4, characterized in that: A plurality of coupling shafts (504) are connected between the two anti-slip plates (6) via bearings, rollers (505) are fixedly connected to the outsides of the plurality of coupling shafts (504), and a support frame (506) is fixedly connected between the two anti-slip plates (6).

6. The automatic and stable transfer device for carpet production according to claim 5, characterized in that: A plurality of long rods are fixedly connected between the two anti-slip plates (6), the exteriors of the plurality of long rods are fixedly connected to support plates (507), and the tops of the plurality of support plates (507) are fixedly connected to scrapers (508).

7. The automatic and stable transfer device for carpet production according to claim 6, characterized in that: The plurality of scrapers (508) are respectively located on one side of the exterior of the plurality of rollers (505), one end of the scraper (508) contacts the outer surface of the roller (505), and a connecting plate (509) is fixedly connected to one side of the exterior of the scraper (508).

8. The automatic and stable transfer device for carpet production according to claim 7, characterized in that: Brush bristles (511) are fixedly connected to one side of the connecting plate (509), and the brush bristles (511) are in contact with the outer surface of the roller (505).

9. The automatic and stable transfer device for carpet production according to claim 8, characterized in that: An empty slot (510) is provided inside the connecting plate (509), and the shape of the empty slot (510) is set to be a long rectangle.

10. The automatic and stable transfer device for carpet production according to claim 9, characterized in that: The plurality of rollers (505) are all located at the bottom of the flat plate (409), and the scraper (508), the connecting plate (509) and the supporting plate (507) are connected in a "Y" shape.

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