Integrated photovoltaic power generation wallboard forming and manufacturing device

Abstract

The invention discloses an integrated photovoltaic power generation wallboard forming and manufacturing device which comprises an automatic wallboard output mechanism, and a wallboard forming and manufacturing mechanism is arranged above the automatic wallboard output mechanism. The double-head frame is driven to move through the lifting assembly, the inclined openings and the inclined strips are matched to drive the wallboard mold structures to be close to one another, the purpose of combining the multiple wallboard mold structures is achieved, the multiple wallboards can be conveniently manufactured at the same time, after the wallboards are formed, the multiple wallboard mold structures can be directly and automatically demolded, the demolding efficiency is improved, and the production cost is reduced. Then the formed wallboard can be directly pulled down through the formed wallboard discharging assembly, so that rapid discharging is facilitated, wallboard coiled materials can be directly cut off through the coiled material cutting assembly, the purpose of wallboard separation is achieved, a new round of manufacturing operation is facilitated, manufacturing, demolding and cutting operation of multiple models can be synchronized in the mode, the automation degree is improved, and the production efficiency is improved. And the continuous manufacturing operation can be met.

Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic wallboard manufacturing, and in particular to an integrated photovoltaic power generation wallboard forming and manufacturing device. Background Art

[0002] Integrated photovoltaic wall panels are an innovative building material that combines photovoltaic power generation with building wall functions. By integrating photovoltaic cell modules with the building's exterior, they provide both green and clean energy and the protective and decorative properties of traditional walls.

[0003] In the process of forming and manufacturing integrated photovoltaic wall panels, most of the time, the grid material is placed inside the mold first, and then after the various raw materials are mixed, they are introduced into the molding mold and waited for molding before separating the mold to obtain the wall panel. The whole process is relatively cumbersome, and common templates are generally placed horizontally on a plane. When multiple templates need to be operated at the same time, a large space is required, and manual demoulding is required during demoulding, which takes a long time. In addition, there is still a lot of moisture inside the wall panel after demoulding, and it is not convenient for the internal moisture to evaporate when placed on the platform surface after being taken out.

[0004] In response to the above problems, the present invention proposes an integrated photovoltaic wallboard forming and manufacturing device. Summary of the Invention

[0005] The present invention aims to address the shortcomings of the integrated photovoltaic wallboard forming and manufacturing process, which is cumbersome and requires more space when multiple templates are operated simultaneously. The demolding process requires manual labor, which is time-consuming. Furthermore, the demolded wallboard often contains a lot of moisture, which hinders the effective evaporation of moisture when placed on a platform surface after removal. The present invention proposes an integrated photovoltaic wallboard forming and manufacturing device.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions: An integrated photovoltaic power generation wallboard forming and manufacturing device comprises a wallboard automatic output mechanism, wherein a wallboard forming and manufacturing mechanism is provided above the wallboard automatic output mechanism; The automatic wall panel delivery mechanism includes a mounting base plate, two mounting support frames are fixedly mounted above the mounting base plate, the two mounting support frames are connected to the same coil cutting assembly, and a formed wall panel blanking assembly is provided on the mounting support frames, the coil cutting assembly is located below the formed wall panel blanking assembly, and a row of formed wall panels is automatically conveyed downward by the formed wall panel blanking assembly, and the wall panel conveyed to the bottom is directly cut by the coil cutting assembly; The wall panel forming and manufacturing mechanism includes two rows of mounting frames and two wall panel mold structures. The two rows of mounting frames are respectively fixedly mounted on two mounting support frames, and the number of mounting frames in each row is multiple. A coil storage assembly is arranged above the two mounting frames. A lifting assembly is connected above the mounting support frame. A plurality of double-head frames are arranged on the lifting assembly. The double-head frames are provided with two oblique openings, which are slidably connected to the oblique openings and the oblique bars. Every two oblique bars are respectively fixedly connected to the two sides of the wall panel mold structure. The double-head frames are driven to move by the lifting assembly so that the double-head frames cooperate with the oblique bars through the oblique openings to realize the merging of the two wall panel mold structures in the same row.

[0007] Preferably, the formed wall panel blanking assembly includes a second drive motor and a driven drive shaft, the second drive motor is fixedly connected to the mounting support frame through a machine base, the output shaft of the second drive motor is fixedly connected to the active drive shaft, the active drive shaft is rotatably mounted on the mounting support frame through multiple bearings, and multiple active sprockets are fixedly mounted on the active drive shaft.

[0008] Preferably, the driven drive shaft is rotatably mounted on the mounting support frame via a plurality of bearings, a plurality of driven sprockets are fixedly mounted on the driven drive shaft, the driving sprocket and the driven sprocket are transmission-connected via a chain structure, and a lower pressure plate is fixedly mounted on the chain structure.

[0009] Preferably, the coiled material storage assembly includes a reel and two mounting seats, the reel is rotatably mounted on the two mounting seats via two bearings, and the two mounting seats are fixedly mounted on two mounting frames.

[0010] Preferably, a winding roller is fixedly mounted on the winding shaft, and the wallboard coil is wound on the winding roller.

[0011] Preferably, the wallboard coil passes through two opposing rollers, and the opposing rollers are fixedly mounted on a driving shaft, and both ends of the driving shaft are rotatably mounted on two mounting seats through bearings.

[0012] Preferably, the lifting assembly includes a lifting plate, and a plurality of electric hydraulic rods are fixedly installed below the lifting plate. The electric hydraulic rods are fixedly installed on a fixing seat, and the fixing seat is fixedly connected to the mounting support frame.

[0013] Preferably, a plurality of movable sleeves are fixedly connected to one side of the lifting plate, the movable sleeves are fixedly connected to the double-head frame, and the movable sleeves are slidably connected to the mounting frame.

[0014] Preferably, two guide assemblies are connected to each column of the mounting frame, and the guide assemblies include guide rails, which are fixedly connected to one side of a column of mounting frames, and a plurality of slide rails are slidably connected to the guide rails, and every four slide rails are fixedly connected to the wall panel mold structure.

[0015] Preferably, the coil cutting assembly includes two mounting frames, the mounting frames are fixedly connected to the mounting support frame, a first drive motor is fixedly mounted on the mounting frame, the output shaft of the first drive motor is fixedly connected to a screw shaft, a plurality of groups of thread segments are provided on the screw shaft, the number of thread segments in each group is two, the threads of the two thread segments are arranged in opposite directions, and the thread segments are threadedly connected with transmission nuts, a cutter mounting plate is fixedly mounted on the two transmission nuts, and a cutter structure is fixedly mounted on one side of the cutter mounting plate.

[0016] Compared with the prior art, the present invention provides an integrated photovoltaic wallboard forming and manufacturing device, which has the following beneficial effects: 1. The integrated photovoltaic power generation wall panel forming and manufacturing device drives the double-head frame to move by the lifting component, so that the oblique mouth and the oblique strip cooperate to drive the wall panel mold structure to approach each other, thereby realizing the purpose of merging multiple wall panel mold structures and facilitating the simultaneous manufacturing of multiple wall panels. After the wall panels are formed, the multiple wall panel mold structures can be automatically demoulded directly to improve the demoulding efficiency. Then, the formed wall panels can be directly pulled down by the formed wall panel blanking component, thereby facilitating rapid unloading. The wall panel coil can be directly cut through the coil cutting component to achieve the purpose of wall panel separation, facilitating a new round of manufacturing operations. This method can synchronize the manufacturing, demoulding and cutting operations of multiple models, improve the degree of automation, and meet the needs of continuous manufacturing operations.

[0017] 2. The integrated photovoltaic power generation wall panel forming and manufacturing device drives the formed wall panel to move downward through the formed wall panel blanking assembly. This method is not only convenient for blanking, but also in the wall panel blanking process, since the wall panel coil is connected to the formed wall panel, the formed wall panel exerts more force on the wall panel coil, and the winding roller releases the wall panel coil, so that the net can be automatically lowered during the blanking process, and the height of the formed wall panel is consistent each time it is lowered, so that the wall panel coil can be accurately laid in the wall panel mold structure, saving materials and making the netting operation simple and convenient.

[0018] 3. The integrated photovoltaic power generation wall panel forming and manufacturing device drives the double-head frame to move through the lifting component, so that the oblique mouth and the oblique strip are coordinated to realize the merging of the wall panel mold structure, which is convenient for pouring raw materials. After forming, the wall panel mold structure can be automatically detached by resetting the lifting component, and the formed wall panel is pulled down by the formed wall panel blanking component to move downward, so that a new round of wall panel manufacturing can be carried out. The formed wall panel remains suspended under the connection of the wall panel coil, and it takes some time for the wall panel to be formed at this time. During this time, the suspended formed wall panel is conducive to moisture evaporation, and related equipment such as fans can be added nearby for further auxiliary dehumidification treatment, thereby facilitating rapid forming of the wall panel. In addition, this process reduces the difficulty of the entire operation and is more conducive to the dehumidification operation. After dehumidification, it can be directly cut through the coil cutting component, which further facilitates the separation operation between the formed wall panels. The above process can make the entire process continuous and improve manufacturing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional view of an integrated photovoltaic wall panel forming and manufacturing device proposed by the present invention; Figure 2 This is a three-dimensional view of the installation base plate of an integrated photovoltaic power generation wall panel forming and manufacturing device proposed by the present invention; Figure 3 A three-dimensional view of the connection between the forming wall panel blanking assembly and the installation support frame of the integrated photovoltaic power generation wall panel forming and manufacturing device proposed by the present invention; Figure 4 This is a three-dimensional view of the wall panel forming and manufacturing mechanism of an integrated photovoltaic power generation wall panel forming and manufacturing device proposed by the present invention; Figure 5 This is a three-dimensional view of the connection between the lifting assembly and the mounting frame of the integrated photovoltaic wall panel forming and manufacturing device proposed by the present invention; Figure 6 This is a three-dimensional view of the coil storage assembly of the integrated photovoltaic wallboard forming and manufacturing device proposed by the present invention; Figure 7 This is a three-dimensional view of the lifting assembly of an integrated photovoltaic wall panel forming and manufacturing device proposed by the present invention; Figure 8 This is a cross-sectional perspective view of the connection between the coil cutting assembly and the mounting support frame of the integrated photovoltaic wallboard forming and manufacturing device proposed by the present invention; Figure 9 A partial three-dimensional view of a forming wall panel blanking assembly of an integrated photovoltaic power generation wall panel forming and manufacturing device proposed by the present invention; Figure 10 For the present invention Figure 3 A magnified view of point A; Figure 11 For the present invention Figure 8 Enlarged view of point B.

[0020] In the figure: 100, automatic wall panel output mechanism; 101, installation base; 102, coil cutting assembly; 1021, first drive motor; 1022, installation frame; 1023, screw shaft; 1024, threaded section; 1025, transmission nut; 1026, cutter structure; 1027, cutter mounting plate; 103, formed wall panel blanking assembly; 1031, second drive motor; 1032, active drive shaft; 1033, driven sprocket; 1034, chain structure; 1035, lower pressure plate; 1036, driven drive shaft; 1037, active sprocket; 104, installation Support frame; 200, wall panel forming and manufacturing mechanism; 201, mounting frame; 202, lifting assembly; 2021, fixing seat; 2022, electric hydraulic rod; 2023, movable sleeve; 2024, lifting plate; 203, coil storage assembly; 2031, mounting seat; 2032, reeling shaft; 2033, reeling roller; 2034, opposing roller; 2035, driving shaft; 2036, wall panel coil; 204, wall panel mold structure; 205, guide assembly; 2051, guide rail; 2052, slide rail; 206, oblique strip; 207, double-head frame; 208, oblique mouth. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0023] Example 1: Reference Figure 1-Figure 5 and Figure 7-11 , an integrated photovoltaic power generation wallboard forming and manufacturing device, comprising a wallboard automatic output mechanism 100, above which a wallboard forming and manufacturing mechanism 200 is provided; The automatic wall panel output mechanism 100 includes a mounting base 101, and two mounting support frames 104 are fixedly installed above the mounting base 101. The mounting support frames 104 can support the coil cutting assembly 102 and the formed wall panel blanking assembly 103, and can provide sufficient activity space for the downward movement distance of the formed wall panel, so that the wall panel can remain in a hanging state, which is convenient for direct dehumidification operation. The two mounting support frames 104 are connected to the same coil cutting assembly 102, and the coil cutting assembly 102 includes two mounting racks 1022, and the mounting racks 1022 are fixedly connected to the mounting support frames 104. The first drive motor 1021 can be fixed by the mounting racks 1022 to ensure the stability of the first drive motor 1021. A first drive motor 1021 is fixedly mounted on the mounting frame 1022, and an output shaft of the first drive motor 1021 is fixedly connected to a screw shaft 1023. A plurality of groups of threaded segments 1024 are provided on the screw shaft 1023, and each group of threaded segments 1024 has two threads. The threads of the two threaded segments 1024 are arranged in opposite directions. By designing two adjacent threaded segments 1024 in opposite directions, the screw shaft 1023 drives the threaded segments 1024 to rotate, and the two threaded segments 1024 can drive the two drive nuts 1025 to move relative to each other, thereby causing the cutter mounting plate 1027 to drive the cutter structure 1026 to move relative to each other, thereby realizing the cutting operation of the wall panel coil 2036, and by reversing the first drive motor 1021, the two threaded segments 102 4 drives the two driving nuts 1025 to move away from each other, so that the cutter structures 1026 are separated, thereby facilitating the lowering operation of the formed wall panel, and the driving nut 1025 is threadedly connected to the threaded section 1024, and the two driving nuts 1025 are fixedly mounted with a cutter mounting plate 1027, and the cutter structure 1026 is fixedly mounted on one side of the cutter mounting plate 1027, and the formed wall panel blanking assembly 103 is provided on the mounting support frame 104, and the formed wall panel blanking assembly 103 includes a second driving motor 1031 and a driven driving shaft 1036. The second driving motor 1031 is fixedly connected to the mounting support frame 104 through a machine base, and the output shaft of the second driving motor 1031 is fixedly connected to an active driving shaft 1032. The bearings maintain stable rotation, so that the active drive shaft 1032 can drive the active sprocket 1037 to rotate stably. The active drive shaft 1032 is rotatably installed on the mounting support frame 104 through multiple bearings. Multiple active sprockets 1037 are fixedly installed on the active drive shaft 1032. The active sprocket 1037 can be transmitted through the chain structure 1034 and the driven sprocket 1033, so that the chain structure 1034 is turned to the side of the formed wall panel, can be smoothly placed on the wall panel, and press the formed wall panel downward, so as to facilitate the automatic unloading of the formed wall panel, and the chain structure 1034 drives the lower pressing plate 1035 to circulate, so that the lower pressing plate 1035 can be transferred to the upper side again, so as to facilitate the downward movement of the cyclically pressed wall panel, which is convenient for the unloading operation.The driven drive shaft 1036 is rotatably mounted on the mounting support frame 104 through a plurality of bearings. The driven drive shaft 1036 can maintain smooth rotation through the bearings, so that the driven drive shaft 1036 drives the driven sprocket 1033 to rotate smoothly, thereby making the driven sprocket 1033 and the driving sprocket 1037 transmit the transmission smoothly through the chain structure 1034. A plurality of driven sprockets 1033 are fixedly mounted on the driven drive shaft 1036. The driving sprocket 1037 and the driven sprocket 1033 are connected through the chain structure 1034. A lower pressing plate 1035 is fixedly mounted on the chain structure 1034. The coil cutting assembly 102 is located below the formed wall panel blanking assembly 103. A row of formed wall panels is automatically conveyed downward by the formed wall panel blanking assembly 103, and the wall panel conveyed to the bottom is directly cut by the coil cutting assembly 102. The wall panel forming manufacturing mechanism 200 includes two rows of mounting frames 201 and two wall panel mold structures 204. The two rows of mounting frames 201 are fixedly mounted on two mounting support frames 104, and the number of mounting frames 201 in each row is multiple. Two guide assemblies 205 are connected to the mounting frames 201 in each row. The guide assemblies 205 include guide rails 2051, which are fixedly connected to one side of the mounting frames 201 in one row. A plurality of slide rails 2052 are slidably connected to the guide rails 2051. The slide rails 2052 can be guided by the guide rails 2051 so that the slide rails 2052 slide smoothly along the guide rails 2051, thereby maintaining the wall panel mold structure 204 in a stable motion. Every four slide rails 2052 are fixedly connected to the wall On the panel mold structure 204, a coil storage assembly 203 is provided above the two mounting frames 201, and a lifting assembly 202 is connected above the mounting support frame 104. The lifting assembly 202 includes a lifting plate 2024, and a plurality of electric hydraulic rods 2022 are fixedly installed below the lifting plate 2024. The electric hydraulic rods 2022 drive the lifting plate 2024 and the double-head frame 207 to move upward, so that the oblique mouth 208 cooperates with the oblique bar 206 to drive the wall panel mold structure 204 to merge, thereby facilitating the mold closing operation and merging multiple wall panel mold structures 204 simultaneously, which is convenient for operation. When the electric hydraulic rods 2022 retract, the lifting plate 2024 drives the double heads to move downward, so that the wall panel mold structure 2 04 separation can be used for demoulding operation, and automatic demoulding of multiple wall panel mold structures 204 can be achieved, thereby improving demoulding efficiency. The electric hydraulic rod 2022 is fixedly installed on the fixed seat 2021, and the electric hydraulic rod 2022 can be fixed by the fixed seat 2021 to ensure the stability of the electric hydraulic rod 2022. The fixed seat 2021 is fixedly connected to the mounting support frame 104. One side of the lifting plate 2024 is fixedly connected with multiple movable sleeves 2023. The movable sleeves 2023 can slide smoothly on the mounting frame 201, thereby making the lifting plate 2024 and the double-head frame 207 move smoothly up and down. The movable sleeve 2023 is fixedly connected to the double-head frame 207, and the movable sleeve 2023 is slidably connected to the mounting frame 201. On the upper part, a plurality of double-head frames 207 are provided on the lifting component 202, and two oblique openings 208 are opened on the double-head frame 207, and the oblique openings 208 are slidingly connected to the oblique bars 206. The oblique bars 206 and the oblique openings 208 are obliquely designed to make the double-head frame 207 move up and down, and the oblique bars 206 can be controlled to separate and move relative to each other through the oblique openings 208, so as to control the wall panel mold structure 204 to perform mold closing and demolding operations, and every two oblique bars 206 are respectively fixedly connected to the two sides of the wall panel mold structure 204, and the double-head frame 207 is driven to move by the lifting component 202, so that the double-head frame 207 cooperates with the oblique bars 206 through the oblique openings 208 to realize the merging of two wall panel mold structures 204 in the same column.

[0024] In this embodiment, the electric hydraulic rod 2022 is extended, so that the electric hydraulic rod 2022 drives the lifting plate 2024 to rise, and the lifting plate 2024 drives the double-head frame 207 to move, so that the double-head frame 207 can drive the wall panel mold structure 204 to move closer to each other through the oblique opening 208 and the oblique bar 206, so as to achieve the purpose of merging multiple wall panel mold structures 204, and facilitate the simultaneous manufacturing of multiple wall panels. After the wall panel is formed, the electric hydraulic rod 2022 can be retracted to make the lifting plate 2024 and the double-head frame 207 move downward. At this time, the oblique opening 208 cooperates with the oblique bar 206 to drive the wall panel mold structure 204 to separate, and then the multiple wall panel mold structures 204 can be directly and automatically demoulded, thereby improving the demoulding efficiency. Then, the second drive motor 1031 is used to drive the second drive motor 1031 to drive the wall panel mold structure 204 to move closer to each other, thereby achieving the purpose of merging multiple wall panel mold structures 204, and facilitating the simultaneous manufacturing of multiple wall panels. The active drive shaft 1032 is driven to rotate, so that the active sprocket 1037 is transmitted to the driven sprocket 1033 through the chain structure 1034, so that the lower pressure plate 1035 is turned and placed on the formed wall panel, so that the formed wall panel can be directly pulled down, thereby facilitating rapid material unloading, and the screw shaft 1023 is driven to rotate by the first drive motor 1021, so that the two threaded segments 1024 drive the two drive nuts 1025 to approach each other, so that the two cutter mounting plates 1027 drive the two cutter structures 1026 to approach each other, so that the cutter structure 1026 can directly cut the wall panel coil 2036, thereby achieving the purpose of wall panel separation, facilitating a new round of manufacturing operations, so that this method can synchronize the manufacturing, demoulding and cutting operations of multiple models, improve the degree of automation, and meet the needs of continuous manufacturing operations.

[0025] Example 2: Reference Figure 3 、 Figure 6 and Figure 9, an integrated photovoltaic power generation wall panel forming and manufacturing device, including a coil storage component 203, the coil storage component 203 includes a reel 2032 and two mounting seats 2031, the mounting seat 2031 is fixed on the mounting frame 201, ensuring the stability of the reel 2033, and the mounting seat 2031 shell is removable, which is convenient for replacing different wall panel coils 2036, the reel 2032 is rotatably mounted on the two mounting seats 2031 through two bearings, and there is damping between the reel 2032 and the bearings to prevent the reel 2032 from moving easily, thereby ensuring the stability of the reel 2033 supporting the wall panel coil 2036, and the formed wall panel is a lightweight material, so that the formed wall panel can be effectively kept in the air, and the two mounting seats 2031 are fixedly mounted respectively On the two mounting frames 201, a winding roller 2033 is fixedly mounted on the winding shaft 2032, and a wall panel coil 2036 is wound on the winding roller 2033. The wall panel coil 2036 passes through two opposing rollers 2034, and the opposing rollers 2034 are fixedly mounted on the driving shaft 2035. The driving shaft 2035 can maintain stable rotation through bearings, so that the driving shaft 2035 drives the opposing rollers 2034 to rotate stably. The two opposing rollers 2034 guide the wall panel coil 2036, so that the wall panel coil 2036 can be smoothly unfolded downward, keeping the wall panel coil 2036 vertical. The tension of the formed wall panel further maintains the flat laying operation of the wall panel coil 2036. Both ends of the driving shaft 2035 are rotatably mounted on the two mounting seats 2031 through bearings. The formed wall panel blanking assembly 103 includes a second drive motor 1031 and a driven drive shaft 1036. The second drive motor 1031 is fixedly connected to the mounting support frame 104 through a machine base. The output shaft of the second drive motor 1031 is fixedly connected to the active drive shaft 1032. The active drive shaft 1032 is rotatably mounted on the mounting support frame 104 through multiple bearings. A plurality of active sprockets 1037 are fixedly mounted on the active drive shaft 1032. The driven drive shaft 1036 is rotatably mounted on the mounting support frame 104 through multiple bearings. A plurality of driven sprockets 1033 are fixedly mounted on the driven drive shaft 1036. The active sprocket 1037 and the driven sprocket 1033 are transmission-connected by a chain structure 1034. A lower pressing plate 1035 is fixedly mounted on the chain structure 1034. In this embodiment: the second drive motor 1031 drives the active drive shaft 1032 to rotate, so that the active drive shaft 1032 drives the active sprocket 1037 to rotate, and the active sprocket 1037 is transmitted through the chain structure 1034 and the driven sprocket 1033, so that the chain structure 1034 drives the lower pressure plate 1035 to move, so that the lower pressure plate 1035 turns to one side of the formed wall panel and rests on the formed wall panel, so that the lower pressure plate 1035 presses the formed wall panel downward. This method is not only convenient for unloading, but also in the process of unloading the wall panel, since the wall panel coil 2036 is connected to the formed wall panel, the formed wall panel applies multiple forces to the wall panel coil 2036, and the winding roller 2033 releases the wall panel coil 2036, so that the net can be automatically unloaded during the unloading process, and the formed wall panel drops to the same height each time, so that the wall panel coil 2036 can be accurately laid in the wall panel mold structure 204, saving materials, and the netting operation is simple and convenient.

[0026] Example 3: Reference Figure 2-Figure 5 An integrated photovoltaic power generation wall panel forming and manufacturing device includes an automatic wall panel output mechanism 100. The automatic wall panel output mechanism 100 includes a mounting base 101. Two mounting support frames 104 are fixedly installed above the mounting base 101. The two mounting support frames 104 are connected to the same coil cutting assembly 102. The mounting support frames 104 are provided with a formed wall panel blanking assembly 103. The coil cutting assembly 102 is located below the formed wall panel blanking assembly 103. A row of formed wall panels is automatically conveyed downward by the formed wall panel blanking assembly 103. The wall panel conveyed to the bottom is directly cut by the coil cutting assembly 102. The wall panel forming and manufacturing mechanism 200 includes two rows of mounting frames 201 and two wall panel mold structures 204. The two rows of mounting frames 201 are respectively fixedly mounted on two mounting support frames 104, and there are multiple mounting frames 201 in each row. A roll material storage assembly 203 is arranged above the two mounting frames 201, and a lifting assembly 202 is connected above the mounting support frame 104. A plurality of double-head frames 207 are arranged on the lifting assembly 202. The double-head frames 207 have two oblique openings 208, which are slidably connected to the oblique bars 206. Every two oblique bars 206 are respectively fixedly connected to the two sides of the wall panel mold structure 204. The double-head frames 207 are driven to move by the lifting assembly 202, so that the double-head frames 207 cooperate with the oblique bars 206 through the oblique openings 208 to realize the merging of the two wall panel mold structures 204 in the same row.

[0027] In this embodiment: the lifting component 202 drives the double-head frame 207 to move, so that the oblique mouth 208 cooperates with the oblique bar 206 to realize the merging of the wall panel mold structure 204, which is convenient for pouring raw materials, and after molding, the lifting component 202 is reset, so that the wall panel mold structure 204 can automatically fall off, and the molded wall panel is pulled down by the molded wall panel blanking component 103 to move downward, so that a new round of wall panel manufacturing can be carried out, and the molded wall panel remains suspended under the connection of the wall panel coil 2036, and it takes a while for the wall panel to be molded at this time. During this time, the suspended molded wall panel is conducive to moisture evaporation, and related equipment such as fans can be added nearby to further perform auxiliary dehumidification treatment, thereby facilitating rapid molding of the wall panel, and this process reduces the difficulty of the entire operation and is more conducive to the dehumidification operation. After dehumidification, it can be directly cut by the coil cutting component 102, which further facilitates the separation operation between the molded wall panels. The above process can make the entire process continuous and improve manufacturing efficiency.

[0028] Working Principle: During wall panel manufacturing, raw materials are poured into the wall panel mold structure 204. After the wall panel is formed, the electric hydraulic rod 2022 is controlled to retract, causing the electric hydraulic rod 2022 to drive the lifting plate 2024 to move. The lifting plate 2024 drives the double-head frame 207 to move. The double-head frame 207 drives the two oblique bars 206 to separate and move through the oblique opening 208, so that the wall panel mold structure 204 is separated and demoulded. After demoulding, the formed wall panel is moved downward by tools, equipment or direct dragging. At the same time, the winding roller 2033 releases the wall panel coil 2036, allowing the wall panel coil 2036 to be lowered to a certain length. Then, the electric hydraulic rod 2022 is controlled to extend, so that the lifting plate 2024 drives the double-head frame 207 to move upward, so that the oblique opening 208 cooperates with the oblique strip 206 to merge the wall panel mold structure 204. At this time, raw materials continue to be added into the wall panel mold structure 204, and the wall panels hung after molding can be directly dehumidified by the fan. After the wall panel is formed again, the wall panel mold structure 204 is separated again for demoulding. When the formed wall panel descends to the wall panel pressing assembly position, the second driving motor 1031 drives the active driving shaft 1032 to rotate. The active driving shaft 1032 drives the active sprocket 1037 to rotate. The active sprocket 1037 drives the driven sprocket 1033 to rotate through the chain structure 1034, so that the chain structure 1034 drives the lower pressing plate 1035 to rotate. When the lower pressing plate 1035 turns to the formed wall panel and rests on the top of the formed wall panel, the lower pressing plate 1035 drives the formed wall panel downward, and the wall panel coil 2036 extends downward again to a certain length. Then, the wall panel mold structure 204 is merged again, and a new round of forming operation is carried out again. When the formed wall panel moves down to the position of the coil cutting assembly 102, the first drive motor 1021 drives the screw shaft 1023 to rotate, and the screw shaft 1023 drives the threaded segment 1024 to rotate, so that the two threaded segments 1024 drive the two drive nuts 1025 to approach each other, and the two drive nuts 1025 drive the two cutter mounting plates 1027 to approach each other, so that the two cutter structures 1026 approach each other to cut the wall panel coil 2036, and then the single formed wall panel can be taken out.

[0029] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An integrated photovoltaic power generation wallboard forming and manufacturing device, comprising a wallboard automatic output mechanism (100), characterized in that: A wall panel forming and manufacturing mechanism (200) is provided above the wall panel automatic output mechanism (100); The automatic wall panel delivery mechanism (100) comprises a mounting base plate (101), two mounting support frames (104) are fixedly mounted above the mounting base plate (101), the two mounting support frames (104) are connected to the same coil cutting assembly (102), and a formed wall panel blanking assembly (103) is provided on the mounting support frames (104), the coil cutting assembly (102) is located below the formed wall panel blanking assembly (103), and a row of formed wall panels is automatically conveyed downwards by the formed wall panel blanking assembly (103), and the wall panel conveyed to the bottom is directly cut by the coil cutting assembly (102); The wall panel forming and manufacturing mechanism (200) comprises two rows of mounting frames (201) and two wall panel mold structures (204). The two rows of mounting frames (201) are respectively fixedly mounted on two mounting support frames (104), and the number of mounting frames (201) in each row is multiple. A coiled material storage assembly (203) is provided above the two mounting frames (201). A lifting assembly (202) is connected above the mounting support frames (104), and a plurality of double-sided lifting members (203) are provided on the lifting assembly (202). The head frame (207) is provided with two oblique openings (208) on the double head frame (207), and the oblique openings (208) are slidably connected to the oblique bars (206). Each two oblique bars (206) are respectively fixedly connected to the two sides of the wall panel mold structure (204). The double head frame (207) is driven to move by the lifting assembly (202), so that the double head frame (207) cooperates with the oblique bars (206) through the oblique openings (208) to realize the merging of two wall panel mold structures (204) in the same column.

2. The integrated photovoltaic wallboard forming and manufacturing device according to claim 1, characterized in that: The formed wall panel blanking assembly (103) comprises a second drive motor (1031) and a driven drive shaft (1036); the second drive motor (1031) is fixedly connected to the mounting support frame (104) via a machine base; the output shaft of the second drive motor (1031) is fixedly connected to a driving drive shaft (1032); the driving drive shaft (1032) is rotatably mounted on the mounting support frame (104) via a plurality of bearings; and a plurality of driving sprockets (1037) are fixedly mounted on the driving drive shaft (1032).

3. The integrated photovoltaic wallboard forming and manufacturing device according to claim 2, characterized in that: The driven drive shaft (1036) is rotatably mounted on the mounting support frame (104) via a plurality of bearings; a plurality of driven sprockets (1033) are fixedly mounted on the driven drive shaft (1036); the driving sprocket (1037) and the driven sprocket (1033) are connected in transmission via a chain structure (1034); a lower pressure plate (1035) is fixedly mounted on the chain structure (1034).

4. The integrated photovoltaic wallboard forming and manufacturing device according to claim 1, characterized in that: The coiled material storage assembly (203) comprises a reel (2032) and two mounting seats (2031); the reel (2032) is rotatably mounted on the two mounting seats (2031) via two bearings; and the two mounting seats (2031) are fixedly mounted on the two mounting frames (201).

5. The integrated photovoltaic wallboard forming and manufacturing device according to claim 4, characterized in that: A winding roller (2033) is fixedly mounted on the winding shaft (2032), and a wallboard coil (2036) is wound around the winding roller (2033).

6. The integrated photovoltaic wallboard forming and manufacturing device according to claim 5, characterized in that: The wallboard coil (2036) passes through two opposing rollers (2034), and the opposing rollers (2034) are fixedly mounted on a driving shaft (2035), and both ends of the driving shaft (2035) are rotatably mounted on two mounting seats (2031) via bearings.

7. The integrated photovoltaic power generation wallboard forming and manufacturing device according to claim 1, characterized in that: The lifting assembly (202) comprises a lifting plate (2024), a plurality of electric hydraulic rods (2022) are fixedly mounted below the lifting plate (2024), the electric hydraulic rods (2022) are fixedly mounted on a fixing seat (2021), and the fixing seat (2021) is fixedly connected to the mounting support frame (104).

8. The integrated photovoltaic power generation wallboard forming and manufacturing device according to claim 7, characterized in that: A plurality of movable sleeves (2023) are fixedly connected to one side of the lifting plate (2024), the movable sleeves (2023) are fixedly connected to the double-head frame (207), and the movable sleeves (2023) are slidably connected to the mounting frame (201).

9. The integrated photovoltaic power generation wallboard forming and manufacturing device according to claim 1, characterized in that: Two guide assemblies (205) are connected to each column of the mounting frames (201), and the guide assemblies (205) include guide rails (2051). The guide rails (2051) are fixedly connected to one side of the mounting frames (201) in a column, and a plurality of slide rails (2052) are slidably connected to the guide rails (2051), and every four slide rails (2052) are fixedly connected to the wallboard mold structure (204).

10. The integrated photovoltaic wallboard forming and manufacturing device according to claim 1, characterized in that: The coil cutting assembly (102) comprises two mounting frames (1022), the mounting frames (1022) being fixedly connected to the mounting support frame (104), a first driving motor (1021) being fixedly mounted on the mounting frames (1022), an output shaft of the first driving motor (1021) being fixedly connected to a screw shaft (1023), a plurality of groups of threaded segments (1024) being provided on the screw shaft (1023), each group of threaded segments (1024) being two in number, the threads of the two threaded segments (1024) being arranged in opposite directions, and a transmission nut (1025) being threadedly connected to the threaded segment (1024), a cutter mounting plate (1027) being fixedly mounted on the two transmission nuts (1025), and a cutter structure (1026) being fixedly mounted on one side of the cutter mounting plate (1027).

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