Gluing, binding and boxing machine for assembling foam and bottom box
By designing an automated gluing, binding and cartoning machine, the problem of low efficiency in assembling the foam and the bottom box was solved, the automated assembly of the bottom box was achieved, production efficiency was improved and costs were reduced.
Patent Information
- Application Number
- CN202510966380.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2025-09-19
AI Technical Summary
In the prior art, the assembly process of the foam and the base box relies on manual operation, resulting in low efficiency, high labor intensity and high production cost.
A gluing and binding cartoning machine was designed, which included automated mechanisms such as bottom box loading and conveying, lifting, suction and handling, translation and pushing, folding and forming, gluing, binding, foam loading and robot assembly to achieve automatic assembly of bottom box and foam.
The production efficiency is improved, the labor intensity and production cost are reduced, and the automatic assembly of the bottom box is realized.
Smart Images

Figure CN120663585A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of packaging product processing equipment, and more particularly to a gluing, binding and cartoning machine for assembling foam and a bottom box. Background Art
[0002] Some existing packaging boxes often require foam filling to protect the packaged products inside. Typically, the bottom of the box is equipped with a bottom box, which contains a square piece of foam to support the bottom of the packaged product. However, in traditional processing and assembly processes, once the bottom box is prepared, the box and foam must be manually transported and assembled. This is inefficient, labor-intensive, time-consuming, and significantly increases production costs. Summary of the Invention
[0003] The purpose of the present invention is to overcome the above-mentioned defects in the prior art and provide a gluing and binding cartoning machine for assembling foam and a bottom box, which can complete the automatic loading of the bottom box, automatic transportation of the bottom box, automatic folding and forming of the bottom box, automatic binding and fixing of the bottom box, automatic gluing of the bottom box, automatic loading of foam, automatic assembly of foam and the bottom box, automatic unloading of products and other automated operations, thereby greatly improving production efficiency and reducing labor intensity and production costs.
[0004] To achieve the above-mentioned purpose, the present invention provides a gluing and binding cartoning machine for assembling foam and a bottom box, comprising a bottom box feeding and conveying mechanism for conveying an unformed bottom box, a bottom box lifting mechanism for lifting the unformed bottom box, a bottom box suction and conveying mechanism for conveying the unformed bottom box to the bottom box folding and forming mechanism, a bottom box translational pushing mechanism for transferring the bottom box between the foam feeding and conveying mechanism and the product unloading and conveying mechanism, a bottom box folding and forming mechanism for folding the four sides of the bottom box, a bottom box binding mechanism for binding and fixing a folded edge connection part of one side of the bottom box, a bottom box gluing mechanism for gluing inside the bottom box, a foam feeding and conveying mechanism for conveying foam, a mechanism for conveying the foam into the bottom box for assembly and conveying the assembled product to the production line The bottom box loading and conveying mechanism comprises a manipulator material handling assembly mechanism for the product unloading and conveying mechanism, a product unloading and conveying mechanism for product unloading, the bottom box loading and conveying mechanism is connected to the feed end of the bottom box translation and pushing mechanism, the bottom box lifting mechanism is located at the discharge end of the bottom box loading and conveying mechanism, the bottom box material suction and handling mechanism and the bottom box gluing mechanism are arranged above the bottom box loading and conveying mechanism and the bottom box translation and pushing mechanism through the upper support frame, the bottom box folding and forming mechanism is installed on the bottom box translation and pushing mechanism, the foam loading and conveying mechanism and a group of bottom box binding mechanisms are located on one side of the bottom box translation and pushing mechanism, the product unloading and conveying mechanism and another group of bottom box binding mechanisms are located on the other side of the bottom box translation and pushing mechanism, and the manipulator material handling assembly mechanism is located in front of the discharge end of the bottom box translation and pushing mechanism.
[0005] Preferably, the bottom box loading and conveying mechanism includes a bottom box loading and conveying frame, a bottom box loading and conveying roller and a bottom box loading and conveying driving device, the bottom box loading and conveying roller is provided with a plurality of strips and is arranged at equal intervals on the top of the bottom box loading and conveying frame, the bottom box loading and conveying driving device is connected to all the bottom box loading and conveying rollers and drives them to rotate, the end and two side surfaces of the discharge end of the bottom box loading and conveying frame are respectively provided with a baffle mounting frame and a limit baffle, and the limit baffle is respectively installed on each baffle mounting frame.
[0006] Preferably, the bottom box lifting mechanism includes a bottom box lifting drive device, a lifting frame and a lifting bar. The bottom box lifting drive device is installed in the bottom box feeding conveying frame. The bottom box lifting drive device is connected to the lifting frame. The lifting bar is provided with a plurality of bars and is installed at intervals on the top of the lifting frame. The lifting bar can pass through the gap between two adjacent bottom box feeding conveying rollers to move up and down.
[0007] Preferably, the bottom box suction and transport mechanism includes a YZ-axis moving drive device, a bottom box suction frame, a bottom box suction cup, a molding press frame and a press frame lifting drive device, the YZ-axis moving drive device is installed on the upper support frame, the Z-axis of the YZ-axis moving drive device is connected to the bottom box suction frame, the bottom box suction cup is provided with several and is installed at the bottom of the bottom box suction frame, the press frame lifting drive device is installed on the bottom box suction frame, the press frame lifting drive device is connected to the molding press frame located below the bottom box suction frame, and the press frame lifting drive device can drive the molding press frame to move up and down relative to the bottom box suction frame.
[0008] Preferably, the bottom box translation pushing mechanism includes a translation pushing frame, a translation pushing drive device and a translation pushing plate. The translation pushing plate is slidably connected to the top of the translation pushing frame through a second linear guide rail. The translation pushing drive device is installed on the translation pushing frame. The translation pushing drive device is transmission-connected to the translation pushing plate and can drive it to move along the Y-axis direction.
[0009] Preferably, the bottom box folding forming mechanism includes a folding bracket, a folding push plate, a push plate flipping drive device, an ear folding scraper and a scraper translation drive device. The folding push plates are provided with four and are respectively located around the top of the folding bracket. The push plate flipping drive device is installed on the folding bracket and can drive the corresponding folding push plates to flip up and down. There are four ear folding scrapers and four scraper translation drives respectively and are respectively located between two adjacent folding push plates. The scraper translation drive device is connected to the ear folding scraper and can drive it to move along the Y-axis direction.
[0010] Preferably, the bottom box gluing mechanism includes an XZ-axis gluing moving device and a glue injector, and the XZ-axis gluing moving device is connected to the glue injector and can drive the glue injector to move along the X-axis direction.
[0011] Preferably, the bottom box binding mechanism includes an XZ-axis binding moving device and a nailing machine, and the Z-axis of the XZ-axis binding moving device is connected to the nailing machine.
[0012] Preferably, the foam feeding conveying mechanism includes a foam feeding conveying frame, foam feeding conveying rollers and a foam feeding conveying drive device. The foam feeding conveying rollers are provided with a plurality of foam feeding conveying rollers and are arranged at equal intervals and installed on the top of the foam feeding conveying frame. The foam feeding conveying drive device is transmission-connected to all the foam feeding conveying rollers and drives them to rotate.
[0013] Preferably, the product unloading conveying mechanism includes a product unloading conveying frame, product unloading conveying rollers and a product unloading conveying drive device. The product unloading conveying rollers are provided with several strips and are arranged at equal intervals and installed on the top of the product unloading conveying frame. The product unloading conveying drive device is connected to all the product unloading conveying rollers and drives them to rotate.
[0014] Preferably, the manipulator material handling assembly mechanism includes a multi-axis manipulator, a suction cup mounting frame and a manipulator suction cup, the end of the multi-axis manipulator is connected to the suction cup mounting frame, and the manipulator suction cup is provided with several pieces and mounted on the bottom of the suction cup mounting frame.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The structural design of the present invention is reasonable, and it is equipped with a bottom box loading and conveying mechanism, a bottom box lifting mechanism, a bottom box material suction and handling mechanism, a bottom box translation pushing mechanism, a bottom box folding and forming mechanism, a bottom box gluing mechanism, a bottom box binding mechanism, a foam loading and conveying mechanism, a manipulator material moving and assembling mechanism and a product unloading and conveying mechanism, which can complete the automatic loading of the bottom box, automatic handling of the bottom box, automatic folding and forming of the bottom box, automatic binding and fixing of the bottom box, automatic gluing of the bottom box, automatic loading of foam, automatic assembly of foam and bottom box, automatic unloading of products and other automated operations, with a high degree of automation and stable and reliable operation, which greatly improves production efficiency and reduces labor intensity and production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 2 is a structural diagram of a glue binding and cartoning machine provided by an embodiment of the present invention;
[0019] Figure 2 This is a structural diagram of a bottom box loading and conveying mechanism provided by an embodiment of the present invention;
[0020] Figure 3 It is a structural schematic diagram of the bottom box lifting mechanism provided by an embodiment of the present invention;
[0021] Figure 4 This is a structural diagram of a bottom box material suction and handling mechanism provided by an embodiment of the present invention;
[0022] Figure 5 This is a structural diagram of a bottom box material suction and handling mechanism provided by an embodiment of the present invention;
[0023] Figure 6 This is a structural diagram of a bottom box translation pushing mechanism provided by an embodiment of the present invention;
[0024] Figure 7 1 is a structural diagram of a bottom box folding and forming mechanism provided by an embodiment of the present invention;
[0025] Figure 8 It is a structural diagram of the bottom box binding mechanism provided by an embodiment of the present invention;
[0026] Figure 9 This is a structural diagram of a bottom box gluing mechanism provided by an embodiment of the present invention;
[0027] Figure 10 Schematic diagram of the structure of the foam feeding and conveying mechanism provided by an embodiment of the present invention;
[0028] Figure 11 This is a structural diagram of a manipulator material handling assembly mechanism provided by an embodiment of the present invention;
[0029] Figure 12 It is a structural schematic diagram of a product unloading and conveying mechanism provided in an embodiment of the present invention. DETAILED DESCRIPTION
[0030] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0031] Please refer to Figure 1The embodiment of the present invention provides a gluing and binding cartoning machine for assembling foam and a bottom box, comprising a bottom box feeding conveying mechanism 1 for conveying an unformed bottom box, a bottom box lifting mechanism 2 for lifting the unformed bottom box, a bottom box suction conveying mechanism 3 for conveying the unformed bottom box to the bottom box folding forming mechanism, a bottom box translation pushing mechanism 4 for transferring the bottom box between the foam feeding conveying mechanism and the product unloading conveying mechanism, a bottom box folding forming mechanism 5 for folding the four sides of the bottom box, a bottom box binding mechanism 6 for binding and fixing the folded edge connection part of one side of the bottom box, a bottom box gluing mechanism 7 for gluing inside the bottom box, a foam feeding conveying mechanism 8 for conveying foam, a bottom box conveying mechanism for conveying the foam into the bottom box for assembly and conveying the assembled product to the product unloading conveying mechanism. The material conveying mechanism comprises a manipulator material handling assembly mechanism 9, a product unloading conveying mechanism 10 for product unloading, a bottom box loading conveying mechanism 1 connected to the feed end of the bottom box translation pushing mechanism 4, and the bottom box lifting mechanism 2 is located at the discharge end of the bottom box loading conveying mechanism 1. The bottom box material suction and handling mechanism 3 and the bottom box gluing mechanism 7 are arranged above the bottom box loading conveying mechanism 1 and the bottom box translation pushing mechanism 4 through the upper support frame 20. The bottom box folding and forming mechanism 5 is installed on the bottom box translation pushing mechanism 4. The foam loading conveying mechanism 8 and a group of bottom box binding mechanisms 6 are located on one side of the bottom box translation pushing mechanism 4. The product unloading conveying mechanism 10 and another group of bottom box binding mechanisms 6 are located on the other side of the bottom box translation pushing mechanism 4. The manipulator material handling assembly mechanism 9 is located in front of the discharge end of the bottom box translation pushing mechanism 4.
[0032] The various components of this embodiment are described in detail below with reference to the accompanying drawings.
[0033] like Figure 2 As shown, the bottom box loading and conveying mechanism 1 may include a bottom box loading and conveying frame 11, a bottom box loading and conveying roller 12 and a bottom box loading and conveying driving device 13. The bottom box loading and conveying roller 12 is provided with a plurality of strips and is arranged at equal intervals on the top of the bottom box loading and conveying frame 11. The bottom box loading and conveying driving device 13 is transmission-connected with all the bottom box loading and conveying rollers 12 and drives them to rotate. The end and two side surfaces of the discharge end of the bottom box loading and conveying frame 11 are respectively provided with a bar mounting frame 14 and a limiting bar 15 for limiting the bottom box. The limiting bar 15 is respectively longitudinally mounted on each bar mounting frame 14.
[0034] In this embodiment, the bottom box loading and conveying mechanism 1 can be set as a common roller conveyor, and the bottom box loading and conveying drive device 13 can be set as a bottom box loading and conveying motor, which can be connected to the bottom box loading and conveying roller 12 through a transmission component such as a synchronous wheel + synchronous belt or a chain + sprocket.
[0035] like Figure 3As shown, the bottom box lifting mechanism 2 may include a bottom box lifting drive device 21, a lifting frame 22 and a lifting bar 23. The bottom box lifting drive device 21 is installed in the bottom box feeding conveying frame 11. The bottom box lifting drive device 21 is connected to the lifting frame 22. The lifting bar 23 is provided with a plurality of bars and is installed at intervals on the top of the lifting frame 22. The lifting bar 23 can pass through the gap between two adjacent bottom box feeding conveying rollers 12 to move up and down.
[0036] In this embodiment, the bottom box lifting drive device 21 can be configured as a bottom box lifting drive cylinder. Of course, in other embodiments, the bottom box lifting drive device 21 can also adopt a lifting drive assembly of a motor+screw.
[0037] When the bottom box feeding and conveying mechanism 1 conveys the unformed bottom box to the top of the bottom box lifting mechanism 2, the bottom box lifting driving device 21 can drive the lifting bar 23 to lift the unformed bottom box, making it easier for the bottom box suction and conveying mechanism 3 to carry the bottom box.
[0038] like Figure 4 and Figure 5 As shown, the bottom box suction and transport mechanism 3 may include a YZ-axis moving drive device 31, a bottom box suction rack 32, a bottom box suction cup 33, a square molding press frame 34 and a press frame lifting drive device 35. The YZ-axis moving drive device 31 is installed on the upper support frame 20, and the Z-axis of the YZ-axis moving drive device 31 is connected to the bottom box suction rack 32. Several bottom box suction cups 33 are provided and installed at the bottom of the bottom box suction rack 32. The press frame lifting drive device 35 is installed on the bottom box suction rack 32. The press frame lifting drive device 35 is connected to the molding press frame 34 located below the bottom box suction rack 32. The press frame lifting drive device 35 can drive the molding press frame 34 to move up and down relative to the bottom box suction rack 32.
[0039] like Figure 4As shown, the YZ-axis movement drive device 31 may include a Y-axis movement drive motor 311, a Y-axis linkage shaft 312, a Y-axis synchronous wheel 313, a Y-axis synchronous belt 314, a synchronous wheel seat 315, a Y-axis movement seat 316, and a Z-axis lifting cylinder 317. The Y-axis synchronous wheels 313 are installed in pairs at the top ends of the upper support frame 20 through their respective corresponding synchronous wheel seats 315. The Y-axis movement drive motor 311 is installed at one end of the top of the upper support frame 20. The Y-axis movement drive motor 311 is connected to the two Y-axis synchronous wheels 313 located at one end of the top of the upper support frame 20 through the Y-axis linkage shaft 312. The Y-axis synchronous belt 314 is respectively sleeved on the two Y-axis synchronous wheels 313 located at both ends of the top of the upper support frame 20. The Y-axis moving seat 316 is slidably connected to the top of the upper support frame 20 through the first linear guide rail 318 between the Y-axis synchronous wheels 313, and the two sides of the Y-axis moving seat 316 are connected to the two Y-axis synchronous belts 314. The Y-axis moving drive motor 311 can drive the Y-axis moving seat 316 to move horizontally on the top of the upper support frame 20 through the Y-axis synchronous wheel 313 and the Y-axis synchronous belt 314. The Z-axis lifting cylinder 317 is installed on the Y-axis moving seat 316. The Z-axis lifting cylinder 317 is connected to the bottom box suction rack 32 and can drive it to move up and down. Two lifting guide columns 319 located on both sides of the Z-axis lifting cylinder 317 are also provided between the bottom box suction rack 32 and the Y-axis moving seat 316.
[0040] In this embodiment, the press frame lifting drive device 35 can be configured as a lifting drive cylinder.
[0041] When the bottom box lifting mechanism 2 lifts the unformed bottom box, the YZ-axis moving drive device 31 can drive the bottom box suction cup 33 to suck the unformed bottom box, and then the unformed bottom box is sucked onto the bottom box folding forming mechanism 5 in the starting position under the drive of the YZ-axis moving drive device 31.
[0042] When the bottom box suction cup 33 places the unformed bottom box on the bottom box folding and forming mechanism 5, the pressing frame lifting drive device 35 drives the forming pressing frame 34 to move downward to press the unformed bottom box, and the bottom box suction cup 33 moves upward and separates from the unformed bottom box under the drive of the YZ axis moving drive device 31.
[0043] like Figure 6 As shown, the bottom box translation pushing mechanism 4 may include a translation pushing frame 41, a translation pushing drive device 42 and a translation pushing plate 43. The translation pushing plate 43 is slidably connected to the top of the translation pushing frame 41 through a second linear guide rail 44. The translation pushing drive device 42 is installed on the translation pushing frame 41. The translation pushing drive device 42 is transmission-connected to the translation pushing plate 43 and can drive it to move along the Y-axis direction.
[0044] In this embodiment, the translation push drive device 42 can be configured as a translation push drive motor 421 + a screw 422. The translation push drive motor can drive the translation push plate 43 to move horizontally through the screw and its nut. Of course, in other embodiments, the translation push drive device 42 can also use an electric push rod or a cylinder.
[0045] like Figure 6 and Figure 7 As shown, the bottom box folding forming mechanism 5 may include a folding bracket 51, a folding push plate 52, a push plate flipping drive device 53, an ear folding scraper 54 and a scraper translation drive device 55. The folding bracket 51 is installed on the translation push plate 43. The folding push plates 52 are provided with four pieces and are respectively located around the top of the folding bracket 51. The push plate flipping drive device 53 is installed on the folding bracket 51 and can drive the corresponding folding push plates 52 to flip up and down. There are four ear folding scrapers 54 and four scraper translation drives 55 and are respectively located between two adjacent folding push plates 52. The scraper translation drive device 55 is connected to the ear folding scraper 54 and can drive it to move along the Y-axis direction.
[0046] like Figure 7 As shown, the four push plate flipping drive devices 53 can each include a folding rotating cylinder 531, a folding rotating shaft 532 and a connecting block 533. The folding rotating cylinder 531 is installed at the bottom of the top plate of the folding bracket 51. The folding rotating cylinder 531 can drive the folding rotating shaft 532 to rotate. The folding rotating shaft 532 is connected to the folding push plate 52 through the connecting block 533.
[0047] In this embodiment, the blade translation drive device 55 is configured as a blade translation drive cylinder.
[0048] When the bottom box suction and conveying mechanism 3 places the unformed bottom box on the folding bracket 51, the forming pressing frame 34 presses the unformed bottom box, and the four push plate flipping driving devices 53 respectively drive the four folding push plates 52 to flip upward, so that the four side panels of the unformed bottom box stand up respectively. During this process, the scraper translation driving device 55 drives the ear folding scraper 54 to extend, and bends the ears on both sides of the front and rear side panels of the bottom box 90 degrees, so that they fit the left and right side panels of the bottom box. After the folding is formed, the bottom box forms a square box body structure with an open upper end.
[0049] When the folding and forming operation is completed, the bottom box translation pushing mechanism 4 can move the folded and formed bottom box to the work station of the bottom box binding mechanism 6, the work station of the bottom box gluing mechanism 7 in sequence, and finally transfer the bottom box to between the foam loading and conveying mechanism 8 and the product unloading and conveying mechanism 10.
[0050] like Figure 8As shown, the two bottom box binding mechanisms 6 may each include an XZ-axis binding moving device 61 and a nailing machine 62 , and the Z-axis of the XZ-axis binding moving device 61 is connected to the nailing machine 62 .
[0051] In this embodiment, the XZ-axis binding moving device 61 may include an X-axis binding moving cylinder 611, an X-axis binding moving plate 612, an X-axis binding support 613, a Z-axis binding lifting motor 614, and a Z-axis binding lifting screw. The X-axis binding moving cylinder 611 drives the X-axis binding moving plate 612 to move horizontally, and the Z-axis binding lifting motor 614 is installed on the X-axis binding moving plate 612 via the X-axis binding support 613. The Z-axis binding lifting motor 614 drives the nailing machine 62 to move up and down via the Z-axis binding lifting screw. Of course, in other embodiments, the XZ-axis binding moving device 61 can also be configured as various common XZ-axis linear modules. Among them, the nailing machine 62 can be configured as various common industrial nailing machines.
[0052] When the bottom box translation pushing mechanism 4 is able to transfer the bottom box after folding and forming, the XZ-axis binding moving devices 61 of the two bottom box binding mechanisms 6 respectively drive the nailing machines 62 to move to the side panel connection parts of the bottom box, and the nailing machines 62 can drive U-shaped iron nails into the side panel connection parts of the bottom box, so that the four side panels of the front, back, left and right of the bottom box can be fixedly connected.
[0053] like Figure 9 As shown, the bottom box gluing mechanism 7 may include an XZ-axis gluing moving device 71 and a glue injector 72 . The XZ-axis gluing moving device 71 is connected to the glue injector 72 and can drive the glue injector 72 to move along the X-axis direction.
[0054] In this embodiment, the XZ-axis glue-spraying moving device 71 can be configured as various common drive modules consisting of an X-axis linear module 711 and a Z-axis linear module 712. The glue injector 72 can be configured as various common glue syringes.
[0055] When the bottom box translation pushing mechanism 4 is able to move the bottom box over, the XZ axis glue moving device 71 can drive the glue injector 72 to move downward, and the glue injector 72 can spray glue into the interior of the bottom box, wherein the glue is used to bond and fix the foam to the bottom box.
[0056] like Figure 10 As shown, the foam feeding conveying mechanism 8 may include a foam feeding conveying frame 81, foam feeding conveying rollers 82 and a foam feeding conveying driving device 83. The foam feeding conveying rollers 82 are provided with a plurality of foam feeding conveying rollers 82 and are arranged at equal intervals and installed on the top of the foam feeding conveying frame 81. The foam feeding conveying driving device 83 is connected to all the foam feeding conveying rollers 82 and drives them to rotate.
[0057] The foam feeding and conveying driving device 83 can be set as a foam feeding and conveying motor, and the foam feeding and conveying motor can be connected to the foam feeding and conveying roller 82 through a transmission component such as a synchronous wheel + synchronous belt or a chain + sprocket.
[0058] In this embodiment, the foam feeding and conveying mechanism 8 can be configured as a common roller conveyor. Of course, in other embodiments, the foam feeding and conveying mechanism 8 can also be configured as a common belt conveyor.
[0059] like Figure 11 As shown, the robot material handling assembly mechanism 9 may include a multi-axis robot 91, a suction cup mounting frame 92 and a robot suction cup 93. The end of the multi-axis robot 91 is connected to the suction cup mounting frame 92. There are several robot suction cups 93 and they are installed at the bottom of the suction cup mounting frame 92.
[0060] When the foam loading and conveying mechanism 8 delivers the foam, the multi-axis manipulator 91 can absorb the foam through the manipulator suction cup 93 and assemble it into the bottom box that has been injected with glue. Then the multi-axis manipulator 91 transports the foam and the bottom box together to the product unloading and conveying mechanism 10.
[0061] like Figure 12 As shown, the product unloading conveying mechanism 10 may include a product unloading conveying frame 101, product unloading conveying rollers 102 and a product unloading conveying driving device 103. The product unloading conveying rollers 102 are provided with a plurality of strips and are arranged at equal intervals and installed on the top of the product unloading conveying frame 101. The product unloading conveying driving device 103 is connected to all the product unloading conveying rollers 102 and drives them to rotate.
[0062] The product unloading conveying drive device 103 can be set as a foam loading conveying motor, and the foam loading conveying motor can be connected to the product unloading conveying roller 102 through a transmission component such as a synchronous wheel + synchronous belt or a chain + sprocket.
[0063] In this embodiment, the product unloading conveying mechanism 10 can be configured as a common roller conveyor. Of course, in other embodiments, the product unloading conveying mechanism 10 can also adopt a common belt conveyor.
[0064] When the manipulator material handling and assembly mechanism 9 brings the assembled foam and bottom box over, the product unloading and conveying mechanism 10 can output them to the designated location.
[0065] To sum up, the structural design of the present invention is reasonable, and it can complete automated operations such as automatic loading of the bottom box, automatic transportation of the bottom box, automatic folding and forming of the bottom box, automatic binding and fixing of the bottom box, automatic gluing of the bottom box, automatic loading of foam, automatic assembly of foam and bottom box, and automatic unloading of products. It has a high degree of automation and stable and reliable operation, which greatly improves production efficiency and reduces labor intensity and production costs.
[0066] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be considered as equivalent replacement methods and are included in the scope of protection of the present invention.
Claims
1. A glue-binding cartoning machine for assembling foam and bottom box, characterized by: It includes a bottom box feeding and conveying mechanism for conveying unformed bottom boxes, a bottom box lifting mechanism for lifting the unformed bottom boxes, a bottom box suction and conveying mechanism for conveying the unformed bottom boxes to the bottom box folding and forming mechanism, a bottom box translation and pushing mechanism for transferring the bottom boxes between the foam feeding and conveying mechanism and the product unloading and conveying mechanism, a bottom box folding and forming mechanism for folding the four sides of the bottom box, a bottom box binding mechanism for binding and fixing the folded edge connection part of one side of the bottom box, a bottom box gluing mechanism for gluing inside the bottom box, a foam feeding and conveying mechanism for conveying foam, a manipulator material handling and assembly mechanism for conveying the foam into the bottom box for assembly and conveying the assembled product to the product unloading and conveying mechanism. , a product unloading conveying mechanism for unloading products, the bottom box loading conveying mechanism is connected to the feed end of the bottom box translation pushing mechanism, the bottom box lifting mechanism is located at the discharge end of the bottom box loading conveying mechanism, the bottom box suction and handling mechanism and the bottom box gluing mechanism are arranged above the bottom box loading conveying mechanism and the bottom box translation pushing mechanism through the upper support frame, the bottom box folding and forming mechanism is installed on the bottom box translation pushing mechanism, the foam loading conveying mechanism and a group of bottom box binding mechanisms are located on one side of the bottom box translation pushing mechanism, the product unloading conveying mechanism and another group of bottom box binding mechanisms are located on the other side of the bottom box translation pushing mechanism, and the manipulator material moving assembly mechanism is located in front of the discharge end of the bottom box translation pushing mechanism.
2. The gluing and binding cartoning machine for assembling foam and bottom box according to claim 1, characterized in that: The bottom box loading and conveying mechanism includes a bottom box loading and conveying frame, a bottom box loading and conveying roller and a bottom box loading and conveying driving device. The bottom box loading and conveying roller is provided with a plurality of strips and is arranged at equal intervals and installed on the top of the bottom box loading and conveying frame. The bottom box loading and conveying driving device is transmission-connected to all the bottom box loading and conveying rollers and drives them to rotate. The end and two side surfaces of the discharge end of the bottom box loading and conveying frame are respectively provided with a barrier mounting frame and a limit barrier, and the limit barrier is respectively installed on each barrier mounting frame.
3. The gluing and binding cartoning machine for assembling foam and bottom box according to claim 2, characterized in that: The bottom box lifting mechanism includes a bottom box lifting drive device, a lifting frame and a lifting bar. The bottom box lifting drive device is installed in the bottom box feeding conveying frame. The bottom box lifting drive device is connected to the lifting frame. The lifting bar is provided with a plurality of bars and is installed at intervals on the top of the lifting frame. The lifting bar can pass through the gap between two adjacent bottom box feeding conveying rollers to move up and down.
4. The gluing and binding cartoning machine for assembling foam and bottom box according to claim 1, characterized in that: The bottom box material suction and handling mechanism includes a YZ-axis moving drive device, a bottom box material suction frame, a bottom box suction cup, a molding press frame and a press frame lifting drive device. The YZ-axis moving drive device is installed on the upper support frame. The Z axis of the YZ-axis moving drive device is connected to the bottom box material suction frame. The bottom box suction cup is provided with several and is installed at the bottom of the bottom box material suction frame. The press frame lifting drive device is installed on the bottom box material suction frame. The press frame lifting drive device is connected to the molding press frame located below the bottom box material suction frame. The press frame lifting drive device can drive the molding press frame to move up and down relative to the bottom box material suction frame.
5. The gluing and binding cartoning machine for assembling foam and bottom box according to claim 1, characterized in that: The bottom box translation pushing mechanism includes a translation pushing frame, a translation pushing drive device and a translation pushing plate. The translation pushing plate is slidably connected to the top of the translation pushing frame through a second linear guide rail. The translation pushing drive device is installed on the translation pushing frame. The translation pushing drive device is transmission-connected to the translation pushing plate and can drive it to move along the Y-axis direction.
6. The gluing and binding cartoning machine for assembling foam and bottom box according to claim 5, characterized in that: The bottom box folding forming mechanism includes a folding bracket, a folding push plate, a push plate flipping drive device, an ear folding scraper and a scraper translation drive device. The folding push plates are provided with four and are respectively located around the top of the folding bracket. The push plate flipping drive device is installed on the folding bracket and can drive the corresponding folding push plates to flip up and down. There are four ear folding scrapers and four scraper translation drives and they are respectively located between two adjacent folding push plates. The scraper translation drive device is connected to the ear folding scraper and can drive it to move along the Y-axis direction.
7. The gluing and binding cartoning machine for assembling foam and bottom box according to claim 1, characterized in that: The bottom box gluing mechanism includes an XZ-axis gluing moving device and a glue injector. The XZ-axis gluing moving device is connected to the glue injector and can drive the glue injector to move along the X-axis direction.
8. The gluing and binding cartoning machine for assembling foam and bottom box according to claim 1, characterized in that: The bottom box binding mechanism includes an XZ-axis binding moving device and a nailing machine, and the Z-axis of the XZ-axis binding moving device is connected to the nailing machine.
9. The gluing and binding cartoning machine for assembling foam and bottom box according to claim 1, characterized in that: The foam feeding conveying mechanism includes a foam feeding conveying frame, foam feeding conveying rollers and a foam feeding conveying driving device. The foam feeding conveying rollers are provided with a plurality of foam feeding conveying rollers and are arranged at equal intervals and installed on the top of the foam feeding conveying frame. The foam feeding conveying driving device is transmission-connected to all the foam feeding conveying rollers and drives them to rotate. The product unloading conveying mechanism includes a product unloading conveying frame, product unloading conveying rollers and a product unloading conveying driving device. The product unloading conveying rollers are provided with a plurality of rollers and are arranged at equal intervals and installed on the top of the product unloading conveying frame. The product unloading conveying driving device is connected to all product unloading conveying rollers and drives them to rotate.
10. The gluing and binding cartoning machine for assembling foam and bottom box according to claim 1, characterized in that: The manipulator material handling assembly mechanism includes a multi-axis manipulator, a suction cup mounting frame and a manipulator suction cup. The end of the multi-axis manipulator is connected to the suction cup mounting frame. The manipulator suction cups are provided in plurality and mounted on the bottom of the suction cup mounting frame.