Intelligent maintenance platform utilizing characteristics of fan blade
By utilizing the characteristics of the wind turbine blades through the intelligent maintenance platform, adaptive clamping and dynamic wind load compensation are achieved, solving the problems of low safety and efficiency in wind turbine blade maintenance and providing an efficient and safe maintenance solution.
Patent Information
- Application Number
- CN202511103126.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2025-10-14
AI Technical Summary
Existing wind turbine blade maintenance methods have problems such as low safety during high-altitude operations, short effective operation time, and insufficient environmental adaptability. In particular, it is difficult to achieve efficient and safe maintenance under large-scale structures and complex curved surface designs.
An intelligent maintenance platform is designed. It utilizes the inherent characteristics of wind turbine blades and realizes adaptive clamping through docking guide devices, clamping drive devices and fixing devices. Combined with a dynamic wind load compensation mechanism, it is equipped with a load-bearing manipulator assembly to perform various maintenance operations, and a drone recovery platform is used to reduce operational risks.
It achieves autonomous, precise docking and stable fixation of wind turbine blades, improves the safety and efficiency of maintenance operations, reduces labor costs, and significantly improves adaptability, making it suitable for collaborative combination work of complex tasks.
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Figure CN120777155A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of wind turbine blade maintenance equipment, and in particular to an intelligent maintenance platform utilizing the inherent characteristics of wind turbine blades. Background Art
[0002] As an important form of clean energy, wind power, through its energy conversion mechanism from wind to mechanical energy to electrical energy, is particularly well-suited for building distributed power generation networks in areas such as oceans and mountainous regions. The large-scale application of this technology is highly dependent on the reliable operation of wind turbines. Blades, as the core component of energy capture, have a direct impact on power generation efficiency and equipment lifespan due to their maintenance and overhaul.
[0003] The current maintenance of wind turbine blades mainly faces the following technical bottlenecks: At the level of operation implementation, it is limited by the large-scale structural characteristics of the blades, and the curved surface design needs to meet the requirements of the aerodynamic shape. The maintenance operation location of wind turbine blades is usually located between tens of meters and hundreds of meters above the ground. The traditional manual maintenance method not only requires the configuration of heavy lifting equipment, but also has the risk of falling from heights; although robotic maintenance solutions (such as crawling robots or drone-mounted mechanisms) can partially replace manual operations, there are still problems with insufficient environmental adaptability - including equipment instability caused by sudden wind conditions, positioning deviations caused by complex curved surfaces, etc. These limitations make the existing maintenance methods have technical defects such as low operational safety and short effective operation time.
[0004] In response to the above problems, based on the structural characteristics of the wind turbine blades themselves, how to propose an intelligent maintenance platform with stronger adaptability has become a technical problem that needs to be solved urgently by technical personnel in this field. Summary of the Invention
[0005] The purpose of the present invention is to provide an intelligent maintenance platform that utilizes the characteristics of the wind turbine blades themselves, and has a docking guide device for docking the trailing edge position of the blades, as well as a clamping drive device, a fixing device and a moving device, so that the intelligent maintenance platform has strong adaptability, and utilizes the characteristics of the trailing edge of the blades to achieve non-destructive clamping, combined with a dynamic wind load compensation mechanism to overcome the influence of high-altitude wind disturbance, thereby ensuring operation safety.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0007] The application discloses an intelligent maintenance platform utilizing the characteristics of fan blades, which comprises a mounting seat, a first clamping platform and a second clamping platform, wherein the first clamping platform and the second clamping platform are movably connected to a mounting frame through a clamping driving device, the mounting frame is fixed to the upper and lower sides of the mounting seat, fixing devices and moving devices are installed on the first clamping platform and the second clamping platform, at least one set of load mechanical arm assemblies or other maintenance working condition devices are arranged on the first clamping platform or the second clamping platform, and the moving devices drive the whole intelligent maintenance platform to move along the position of the rear edge of the blade when in use.
[0008] Preferably, a docking guide device is further arranged on the working side of the mounting seat and corresponds to the rear edge of the fan blade, the docking guide device and the fan blade complete docking and guiding operations when in use, and a bidirectional winch for multi-platform cooperation and a carrying suspension bracket for connecting with a drone are connected to the non-working side of the mounting seat.
[0009] Preferably, the docking guide device comprises a limiting block and a first spring, one end of the first spring is fixed to the mounting seat through a first connecting seat, the other end of the first spring is connected to the limiting block through a supporting frame, a positioning column is connected to the side close to the first spring of the supporting frame or the first connecting seat, and the other end of the positioning column is a free end and is in gap cooperation with the first connecting seat or the supporting frame.
[0010] Preferably, the limiting block is a groove wheel, the groove wheel is rotatably connected to the supporting frame, and V-shaped grooves, C-shaped grooves or U-shaped grooves are arranged on the outer circumferential surface of the groove wheel.
[0011] Preferably, a laser ranging sensor and a camera assembly are further arranged on the inner side of the mounting seat, and the working surfaces of the laser ranging sensor and the camera assembly are aligned with the rear edge surface of the fan blade.
[0012] Preferably, the clamping driving device is symmetrically provided with two sets of driving motors, gearboxes and lifting driving rods, the driving motors and the gearboxes are drivingly connected and installed at one end of the mounting frame, the lifting driving rods are connected to the output shafts of the gearboxes, the lifting driving rods are rotatably connected in the mounting frame and are vertically distributed with the fan blades, and the lifting driving rods are threadedly connected to the first clamping platform and the second clamping platform and drive the first clamping platform and the second clamping platform to move linearly.
[0013] Preferably, the first clamping platform and the second clamping platform are symmetrically arranged and structurally identical, comprising cantilevers, moving blocks and side connecting plates connected together, one end of the cantilever is threadedly connected to the lifting driving rod through the moving block, the two sides of the cantilever are fixedly connected with two symmetrically distributed side connecting plates, and a first pressure sensor for vertical pressure monitoring is arranged on the cantilever; a plurality of sets of the fixing devices and the moving devices are mounted on the side connecting plates.
[0014] Preferably, the fixing device is provided with four sets and is mounted at the corner of the side connecting plate, and the fixing device comprises a suction cup and a second spring, the suction cup is connected to the side connecting plate through the second spring, and a second pressure sensor for pressure monitoring is arranged at the connection between the second spring and the side connecting plate.
[0015] Preferably, the moving device is provided with two sets and is symmetrically mounted on the large surface of the side connecting plate, and the moving device comprises two moving wheels and a fixed seat, the moving wheels are hingedly connected to the two sides of the fixed seat through the upper and lower distributed spring dampers and connecting rods, and the inner side of the moving wheels is connected with a moving wheel motor for driving.
[0016] Preferably, the fixed seat is provided with a monitoring camera for observing the real-time situation of the fan blade, the monitoring camera is provided with a plurality of sets and is located on the side of the fixed seat directly facing the fan blade.
[0017] Compared with the prior art, the beneficial technical effects of the present application are:
[0018] The intelligent maintenance platform utilizing the characteristics of the fan blade itself comprises a mounting seat, a mounting frame, a first clamping platform and a second clamping platform connected together, the mounting frame is provided with a holding driving device, the first clamping platform and the second clamping platform are provided with fixing devices and moving devices, and at least one set of load mechanical arm assembly or other maintenance working condition device, and a plurality of intelligent maintenance operations can be simultaneously performed on the windward surface and the leeward surface of the blade; and the mounting seat is provided with a butt joint guiding device and a bidirectional winch; in use, the two sets of fixing devices are clamped on the two sides of the fan blade, and the moving device drives the intelligent maintenance platform to move along the position of the blade trailing edge.
[0019] The fixing device can effectively resist the interference of sudden strong wind in the air on the intelligent maintenance platform, the platform is provided with a mechanical arm or other customized load module, and a plurality of maintenance operations can be completed; after the maintenance task is completed, the unmanned aerial vehicle automatically recovers the platform, significantly reduces the operation risk and labor cost, and greatly improves the intelligent level and actual application value of the fan blade maintenance operation.
[0020] The present invention has a reasonable layout and a compact structure. The docking guide device, the fixing device and the moving device work together to realize the autonomous and precise docking and stable fixation of the wind turbine blades. Through the automated moving device and the elastic adaptive guiding system, it adapts to the curvature changes of the blade surface, thereby maintaining a stable and reliable clamping state, and the adaptability is significantly improved, realizing the maintenance task at any position of the wind turbine blades when they are stopped and retracted. Furthermore, for large or complex tasks, multiple sets of intelligent maintenance platforms are connected by a two-way winch to realize collaborative combination work, expand the operating range, and improve work efficiency and safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be further described below with reference to the accompanying drawings.
[0022] Figure 1 This is a schematic diagram of the intelligent maintenance platform of the present invention that utilizes the inherent characteristics of the wind turbine blades;
[0023] Figure 2 This is a front view of the intelligent maintenance platform of the present invention that utilizes the inherent characteristics of the wind turbine blades;
[0024] Figure 3 This is a schematic structural diagram of the docking guide device and the lifting drive mechanism of the present invention;
[0025] Figure 4 An enlarged view of the docking guide device of the present invention;
[0026] Figure 5 This is a schematic structural diagram of the clamping platform and the fixing device of the present invention;
[0027] Figure 6 This is a schematic structural diagram of the clamping platform and moving device of the present invention;
[0028] Figure 7 An enlarged view of the mobile device of the present invention;
[0029] Figure 8 It is a flowchart of the present invention;
[0030] Figure 9 This is a schematic diagram of the use of the present invention Figure 1 (Single unit operation);
[0031] Figure 10 This is a schematic diagram of the use of the present invention Figure 2 (Dual unit operation).
[0032] Explanation of reference numerals: 1. mounting bracket; 2. bidirectional winch; 3. laser ranging sensor and camera assembly; 4. mounting base; 5. first clamping platform; 6. second clamping platform; 7. docking guide device; 8. fixing device; 9. moving device; 10. driving motor; 11. gearbox; 12. lifting driving rod; 13. mounting bracket; 14. manipulator; 15. manipulator arm; 16. fan blade;
[0033] 501, cantilever; 502, moving block; 503, side connecting plate; 504, first pressure sensor;
[0034] 701, limit block; 702, first spring; 703, support frame; 704, positioning column; 705, first connecting seat;
[0035] 801, suction cup; 802, second spring; 803, second pressure sensor;
[0036] 901. Moving wheel; 902. Fixed seat; 903. Connecting rod group; 904. Monitoring camera; 905. Moving wheel motor; 906. Spring damper. DETAILED DESCRIPTION
[0037] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0038] like Figure 1-10 As shown, an intelligent maintenance platform that utilizes the characteristics of the wind turbine blade itself includes a mounting base 4, a first clamping platform 5 and a second clamping platform 6. The first clamping platform 5 and the second clamping platform 6 are movably connected to the mounting frame 13 through a clamping drive device. The mounting frame 13 is fixed on the upper and lower sides of the mounting base 4. The first clamping platform 5 and the second clamping platform 6 are installed with a fixing device 8 and a moving device 9. The first clamping platform 5 or the second clamping platform 6 is provided with at least one group of load mechanical arm assemblies or other maintenance working conditions devices. Specific other maintenance working conditions devices include ultrasonic flaw detection equipment, blade surface cleaning equipment or blade surface grinding and repair equipment, etc. Different functions are achieved by connecting different devices; when in use, the two groups of the fixing devices 8 are clamped on both sides of the wind turbine blade, and the moving device 9 drives the intelligent maintenance platform as a whole to move along the trailing edge position of the blade. Specifically, the load manipulator assembly includes a manipulator 14 and a manipulator arm 15 . The manipulator 14 is connected to the free end of the manipulator arm 15 , and the fixed end of the manipulator arm 15 is positioned and connected to the cantilever 501 of the first clamping platform 5 or the second clamping platform 6 .
[0039] It also includes a docking guide device 7, which is installed on the working side of the mounting seat 4, and the docking guide device 7 corresponds to the trailing edge of the wind turbine blade. The docking guide device 7 completes the docking and guiding operations when used with the wind turbine blade 16; the non-working side of the mounting seat 4 is connected to a two-way winch 2 for multi-platform cooperation and a mounting bracket 1 for connecting to a drone.
[0040] like Figure 2-4 As shown, the docking guide device 7 includes a stop block 701 and a first spring 702. One end of the first spring 702 is fixed to the mounting base 4 via a first connecting seat 705. The other end of the first spring 702 is connected to the stop block 701 via a support frame 703. A positioning post 704 is connected to the side of the support frame 703 or the first connecting seat 705 near the first spring 702. The other end of the positioning post 704 is free and has a clearance fit with the first connecting seat 705 or the support frame 703. The clearance value is set to meet the requirements of the change in the trailing edge contour of the wind turbine blade during movement. The laser ranging sensor and camera assembly 3 are also included. The laser ranging sensor and camera assembly 3 are mounted on the inner side of the mounting base 4, and the working surfaces of the laser ranging sensor and camera assembly 3 are aligned with the trailing edge of the wind turbine blade 16. The design of the optical ranging sensor and camera assembly 3 allows the alignment of the trailing edge of the wind turbine blade 16. Ensure that the intelligent maintenance platform can dock with the trailing edge of the wind turbine blade; specifically, through the design of parts such as the limit block 701 and the first spring 702, an elastic adaptive guiding system is formed after being positioned and connected to the fixed seat.
[0041] Specifically, the limiting block 701 is configured as a sheave, and the sheave is rotatably connected to the support frame 703 . A V-shaped groove, a C-shaped groove, or a U-shaped groove is provided on the outer circumference of the sheave.
[0042] Among them, the design of the V-groove, C-groove or U-groove wheel makes it easy to wrap the trailing edge of the wind turbine blade during use, which plays a role in limiting the planned movement; at the same time, when cooperating with the moving device and the fixing device for positioning, a lateral clamping force can be applied. When the intelligent maintenance platform moves on the blade surface of the wind turbine blade, the docking guide device ensures movement along the trailing edge and can monitor the change in the lateral clamping force when the curvature of the trailing edge changes; in particular, the design of the laser ranging sensor can provide real-time feedback on the change in the distance between the side of the intelligent maintenance platform and the side of the trailing edge. When the distance becomes larger, it means that the intelligent maintenance platform may separate from the blade when continuing to move in the current direction. At the same time, when the distance becomes smaller, the lateral clamping force is large, which will cause the moving device to require a greater driving force.
[0043] like Figure 1-2As shown, the clamping drive device is symmetrically arranged in two groups, including a drive motor 10, a gearbox 11, and a lifting drive rod 12. The drive motor 10 and gearbox 11 are connected in a transmission manner and mounted at one end of the mounting frame 13. The lifting drive rod 12 is connected to the output shaft of the gearbox 11 and is rotatably connected within the mounting frame 13, arranged perpendicular to the wind turbine blades. The lifting drive rod 12 is threadedly connected to the first clamping platform 5 and the second clamping platform 6, driving both of them to move linearly. During lifting and adjusting operation, the drive motor 10 and gearbox 11 start and output rotational operation, synchronously driving the lifting drive rod 12 connected to the output shaft of the gearbox 11 to rotate. The threaded connection then converts the rotational motion into lifting and linear movement.
[0044] Specifically, the clamping drive device includes a lifting drive rod 12 for linear motion and a locking function. When the intelligent maintenance platform of the present invention is clamped on the fan blade 16, the drive motor 10 is started, and the first clamping platform 5 and the second clamping platform 6 begin to move toward the fan blade. When the vertical clamping force generated between the intelligent maintenance platform and the fan blade reaches a preset value, the drive motor stops and locks the position; when the preset value is reached, the position is stopped and locked. If the clamping force is too large, the position is adjusted appropriately to maintain a stable state; the specific size of the clamping force is obtained by real-time monitoring through the first pressure sensor 504 installed on the cantilever 501.
[0045] Specifically, such as Figure 5-7 As shown, the first clamping platform 5 and the second clamping platform 6 are symmetrically arranged and have the same structure, including a cantilever 501, a moving block 502 and a side connecting plate 503 connected together. One end of the cantilever 501 is threadedly connected to the lifting drive rod 12 through the moving block 502. The two sides of the cantilever 501 are fixedly connected to two symmetrically distributed side connecting plates 503. Multiple sets of the fixing devices 8 and the moving devices 9 are all installed on the side connecting plates 503. Specifically, the cantilever 501 is provided with a first pressure sensor 504 for vertical pressure monitoring. The first pressure sensor 504 is preferably installed at the force center point of the cantilever 501, such as the midpoint of the center line connecting the two fixing seats 902, or at the intersection of the four fixing devices 8; specifically, it can be installed in the connection seam between the side connecting plate 503 and the cantilever 501, or in the mounting groove of the fixed end of the robot arm 15 reserved in the cantilever 501. The first pressure sensor 504 can monitor the stress of the entire clamping platform. When either the fixing device 8 or the moving device 9 contacts the fan blade, vertical pressure is generated, which is obtained through the first pressure sensor 504 and further transmitted to the controller.
[0046] Specifically, the fixing device 8 is provided with four groups and is installed at the corners of the side connecting plate 503. The fixing device 8 includes a suction cup 801 and a second spring 802. The suction cup 801 is connected to the side connecting plate 503 through the second spring 802. A second pressure sensor 803 for pressure monitoring is provided at the connection between the second spring 802 and the side connecting plate 503. The second pressure sensor 803 can feedback the clamping force to a certain extent.
[0047] like Figure 6-7 As shown, the moving device 9 is provided with two groups and is symmetrically mounted on the large surface of the side connecting plate 503. The moving device 9 includes two moving wheels 901 and a fixed seat 902. The moving wheels 901 are hinged on both sides of the fixed seat 902 through spring dampers 906 and a connecting rod group 903 distributed up and down. The inner side of the moving wheel 901 is connected to a moving wheel motor 905 for driving.
[0048] The fixing base 902 is provided with a monitoring camera 904 for observing the real-time status of the wind turbine blades. There are multiple monitoring cameras 904 , which are located on the side of the fixing base 902 directly facing the wind turbine blades.
[0049] In a specific embodiment, the first clamping platform 5 and the second clamping platform 6 serve as the main positioning and supporting components, and are symmetrically distributed up and down. Two groups of moving devices 9 are installed on the opposite side, that is, the working surface. The two groups of moving devices 9 are distributed side by side to form a four-wheel moving device; the four-wheel moving device is driven by a moving wheel motor 905 to realize forward, backward, turning and other functions; at the same time, the real-time situation on the wind turbine blades can be observed through four cameras.
[0050] The fixing devices 8 at the four corners are connected to the first clamping platform 5 and the second clamping platform 6 to form an elastic suspension device, which can better adapt to the curvature changes of the windward and leeward sides of the fan blades. Specifically, the fixing device is summarized as eight suction cups, four on the upper and lower platforms, and has two main functions: one is to compensate for the clamping force during movement with low negative pressure, and the other is to fix it with high negative pressure. Under high negative pressure, the suction cup provides adsorption force with the fan blade, and the suction cup and the fan blade achieve a strong fixation effect, and then the suction cup is locked; the limit block of the docking guide device 7 can both guide and meet the requirements of horizontal and vertical bidirectional clamping force.
[0051] It also includes an intelligent and automatically operating controller. The driving parts in all devices, such as the power parts in the robotic arm, the driving motor 10 for lifting, the moving wheel motor 905 and the pressure sensor, are electrically connected to the controller to realize data collection and the issuance of action instructions. This realization is achieved by relying on the existing computer program language and the equipment of the present invention.
[0052] like Figure 8-10 As shown, the use process of the present invention is as follows:
[0053] Specifically, the intelligent maintenance platform can operate automatically through pre-written tasks on the ground, or it can adopt manual operation mode.
[0054] First, the aircraft is flown to the designated position of the wind turbine blade 16 after the aircraft carries the mounting bracket 1 on the mounting platform.
[0055] Secondly, positioning after reaching the position: the docking guide device 7, the clamping drive device, and the fixing device 8 cooperate with each other to adjust the horizontal and vertical bidirectional clamping force in real time. During the clamping and positioning process, the blade curvature changes are monitored based on multiple sensors to ensure movement stability;
[0056] Then, after arriving at the work point, it is doubly fixed by the vacuum suction cup 801 and the clamping drive device, and the windward and leeward side maintenance operations are carried out simultaneously using the double working surface design.
[0057] Afterwards, when the mission is completed, the platform is released from its fixed state, the carrying bracket 1 is deployed to automatically dock with the aircraft, and finally returns safely to the recovery point.
[0058] The entire process above adopts intelligent adaptive control technology, which has the capabilities of autonomous positioning, dynamic clamping adjustment and parallel operation, realizing the automated and efficient operation of wind turbine blade maintenance.
[0059] like Figure 8 As shown, the specific steps include:
[0060] Step 1: During the flight, the suction cup does not initially touch the fan blades.
[0061] Step 2: docking to the trailing edge of the blade. After reaching the designated position, the docking guide device 7 works so that the limit block 701 abuts against the trailing edge of the fan blade 16;
[0062] Step 3: Clamping operation: the clamping drive device is activated to drive the two clamps closer to each other until the suction cups completely abut against the upper and lower surfaces of the fan blade 16;
[0063] Step 4: Sliding maintenance, maintaining a certain clamping force, and driving the intelligent maintenance platform to slide to the designated position through the moving device 9.
[0064] Step 5: After the maintenance task is completed, the drone automatically recovers the platform, significantly reducing operational risks and labor costs, and greatly improving the intelligence level and practical application value of wind turbine blade maintenance operations.
[0065] like Figure 10As shown, for large or complex tasks, multiple platforms can be combined to work together, expanding the scope of operation and improving work efficiency and safety. During collaborative operation, the positioning or relative movement of different equipment units is achieved through the cooperation of wire ropes and bidirectional winches 2.
[0066] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0067] The embodiments described above are merely descriptions of preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.
Claims
1. An intelligent maintenance platform that utilizes the inherent characteristics of wind turbine blades, characterized by: The invention comprises a mounting seat (4), a first clamping platform (5) and a second clamping platform (6); the first clamping platform (5) and the second clamping platform (6) are movably connected to a mounting frame (13) via a clamping drive device; the mounting frame (13) is fixed on the upper and lower sides of the mounting seat (4); a fixing device (8) and a moving device (9) are installed on the first clamping platform (5) and the second clamping platform (6); at least one set of load mechanical arm components or other maintenance working devices are provided on the first clamping platform (5) or the second clamping platform (6); when in use, the two sets of the fixing devices (8) are clamped on both sides of the wind turbine blade, and the moving device (9) drives the intelligent maintenance platform as a whole to move along the trailing edge of the blade.
2. The intelligent maintenance platform utilizing the inherent characteristics of wind turbine blades according to claim 1 is characterized in that: The invention also includes a docking guide device (7), which is installed on the working side of the mounting seat (4) and corresponds to the trailing edge of the fan blade. When the docking guide device (7) is used with the fan blade (16), docking and guiding operations are completed; the non-working side of the mounting seat (4) is connected to a bidirectional winch (2) for multi-platform coordination and a mounting bracket (1) for connection with a drone.
3. The intelligent maintenance platform utilizing the inherent characteristics of wind turbine blades according to claim 2 is characterized in that: The docking guide device (7) comprises a limit block (701) and a first spring (702), one end of the first spring (702) is fixed to the mounting seat (4) via a first connecting seat (705), the other end of the first spring (702) is connected to the limit block (701) via a support frame (703), a positioning column (704) is connected to a side of the support frame (703) or the first connecting seat (705) close to the first spring (702), the other end of the positioning column (704) is a free end and is clearance-matched with the first connecting seat (705) or the support frame (703).
4. The intelligent maintenance platform utilizing the inherent characteristics of wind turbine blades according to claim 3 is characterized by: The limiting block (701) is configured as a sheave, and the sheave is rotatably connected to the support frame (703). A V-shaped groove, a C-shaped groove, or a U-shaped groove is provided on the outer peripheral surface of the sheave.
5. The intelligent maintenance platform utilizing the inherent characteristics of wind turbine blades according to claim 3 is characterized by: It also includes a laser distance measuring sensor and a camera assembly (3), which are mounted on the inner side of the mounting seat (4), and the working surface of the laser distance measuring sensor and the camera assembly (3) is aligned with the trailing edge surface of the wind turbine blade (16).
6. The intelligent maintenance platform utilizing the inherent characteristics of wind turbine blades according to claim 1 or 2 is characterized in that: The clamping drive device is symmetrically provided with two groups, including a driving motor (10), a gearbox (11) and a lifting drive rod (12), the driving motor (10) and the gearbox (11) are transmission-connected and mounted on one end of the mounting frame (13), the lifting drive rod (12) is connected to the output shaft of the gearbox (11), and the lifting drive rod (12) is rotatably connected in the mounting frame (13) and is vertically distributed with respect to the fan blades; the lifting drive rod (12) is threadedly connected to the first clamping platform (5) and the second clamping platform (6) and drives the two to move linearly.
7. The intelligent maintenance platform utilizing the inherent characteristics of wind turbine blades according to claim 6 is characterized in that: The first clamping platform (5) and the second clamping platform (6) are symmetrically arranged and have the same structure, and include a cantilever (501), a moving block (502) and a side connecting plate (503) connected together; one end of the cantilever (501) is threadedly connected to the lifting drive rod (12) through the moving block (502), and both sides of the cantilever (501) are fixedly connected to two symmetrically distributed side connecting plates (503); a first pressure sensor (504) for vertical pressure monitoring is provided on the cantilever (501); Multiple groups of the fixing devices (8) and the moving devices (9) are all installed on the side connecting plate (503).
8. The intelligent maintenance platform utilizing the inherent characteristics of wind turbine blades according to claim 7 is characterized in that: The fixing device (8) is provided with four groups and is installed at the corners of the side connecting plate (503). The fixing device (8) includes a suction cup (801) and a second spring (802). The suction cup (801) is connected to the side connecting plate (503) through the second spring (802). A second pressure sensor (803) for pressure monitoring is provided at the connection between the second spring (802) and the side connecting plate (503).
9. The intelligent maintenance platform utilizing the inherent characteristics of wind turbine blades according to claim 7 is characterized in that: The moving device (9) is provided with two groups and is symmetrically mounted on the large surface of the side connecting plate (503). The moving device (9) comprises two moving wheels (901) and a fixed seat (902). The moving wheels (901) are hinged to both sides of the fixed seat (902) through spring dampers (906) and a connecting rod group (903) distributed above and below. The inner side of the moving wheel (901) is connected to a moving wheel motor (905) for driving.
10. The intelligent maintenance platform utilizing the inherent characteristics of wind turbine blades according to claim 9 is characterized in that: The fixing seat (902) is provided with a monitoring camera (904) for observing the real-time status of the wind turbine blades. A plurality of monitoring cameras (904) are provided and are located on the side of the fixing seat (902) directly facing the wind turbine blades.
Citation Information
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