Antibacterial and antiviral four-piece set processing equipment
By combining the method of limiting the conveying and straightening of solid dyes with the scraping mechanism of local cooling, the uniformity of solid dye conveying and straightening is solved, the problems of unstable solid dye conveying and uneven consumption of dyeing solution are solved, the uniformity and efficiency of dyeing are improved, and the antibacterial and antiviral effects of the four-piece bedding fabric are ensured.
Patent Information
- Application Number
- CN202511287566.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2045-09-10
AI Technical Summary
In the prior art, the dyeing process of four-piece fabrics has problems such as unstable solid dye delivery, uneven dyeing liquid consumption, uneven coloring, and high cleaning difficulty, which affect production efficiency and quality.
The solid dye with limited conveying and straightening, combined with local cooling and scraping mechanism, ensures the uniform adhesion of the dyeing liquid and collects the excess dyeing liquid. The dyeing liquid attached to the four-piece fabric is evenly scraped by the scraping mechanism, and the excess dyeing liquid is removed by the rejecting plate, and the condensed dyeing liquid is deposited in the collection tank.
It achieves uniform vapor deposition and uniform adhesion of solid dyes, improves dyeing efficiency and quality, ensures the antibacterial and antiviral effects of the four-piece bedding fabric, and facilitates the collection and cleaning of leftover materials.
Smart Images

Figure CN120797350A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of textile equipment, and particularly relates to an antibacterial and antiviral four-piece set processing equipment. BACKGROUND
[0002] Bedding four-piece sets, commonly referred to as "four-piece sets", are very basic and important bedding combinations in the bedroom. In the daily context, the "four-piece set" usually refers to bedding, including a bed sheet, a duvet cover, a pillowcase and a pillow towel. With the improvement of people's living standards, the demand for more healthy and hygienic bedding in daily life is also more prominent. The four-piece set can achieve the purpose of antibacterial and antiviral through dyeing or by a specific processing technology. This usually involves adding antibacterial and antiviral chemical auxiliaries or treating agents in the fiber or fabric finishing process.
[0003] In the process of dyeing the four-piece set fabric to achieve antibacterial and antiviral properties, the usual way is to dip-dye the four-piece set fabric in the dyeing liquid. The four-piece set fabric is processed by dipping, which has a slow dipping speed and needs a lot of time to soak in the dyeing liquid. Subsequent airing and drying also requires a lot of time.
[0004] In the prior art, the four-piece set fabric is dyed in a vacuum environment, so that the solid dye forms steam and can be uniformly attached to the fabric. However, in actual operation, the solid dye usually exists in a coiled disc shape, and the bending state in the conveying process may cause unstable sample feeding speed, thereby affecting the uniformity of the dyeing liquid on the four-piece set fabric. Inevitably, the dyeing liquid will be consumed during the immersion plating process, and the consumption of the dyeing liquid in the subsequent continuous dyeing process needs to be added, which may also affect the progress of the four-piece set fabric dyeing.
[0005] In addition, the solid dye may be in a partially melted but not completely vaporized state for a period of time after the initial heating and liquefaction is completed, causing the solid dye to liquefy and drip inside the vacuum chamber. This not only increases the difficulty and cost of cleaning the vacuum chamber, but also may introduce impurities from the air, affecting the quality of the plating dyeing liquid.
[0006] More importantly, the uniformity of the solid dye melting and evaporation directly affects the color depth of the four-piece set fabric. Non-uniform coloring will affect the overall quality of the four-piece set fabric and may need to be monitored and adjusted in subsequent processing, which not only increases the complexity of the operation, but also reduces the production efficiency. SUMMARY
[0007] The present application aims to at least partially solve one of the technical problems in the related art.
[0008] To this end, one object of the present application is to provide an antibacterial and antiviral four-piece set processing equipment, which limits and transports the coiled solid dye, straightens the solid dye during transportation to ensure good uniformity when the solid dye is hot-melted, uses local cooling to make the dyeing liquid stably adhere to the four-piece set fabric, uses a scraping mechanism to scrape and evenly coat the dyeing liquid adhered to the four-piece set fabric, removes the excess dyeing liquid through a removal plate, and deposits the condensed dyeing liquid in a collection tank to facilitate the collection and cleaning of the condensed dyeing liquid. The solid dye is uniformly evaporated and adhered to the four-piece set fabric during evaporation, the adhesion stability is ensured, and the uniformity of coloring is ensured, and the excess material is collected.
[0009] To achieve the above object, the first aspect of the present application proposes an antibacterial and antiviral four-piece set processing equipment, which comprises a base piece, an outer shell, a winding shaft, a material passing assembly, an evaporation assembly, a feeding assembly, a pushing assembly and a first driving part. The base piece comprises an outer frame, a limiting clamping plate and a sealing part, wherein the limiting clamping plate is arranged on the outer frame; the sealing part is arranged on the outer frame; the outer shell is arranged on the outer frame; the winding shaft is in multiple groups, and the multiple groups of winding shafts are rotatably arranged on the outer shell; the material passing assembly is arranged in the outer shell, and is used for transporting the solid dye coiled on the winding shaft and straightening the solid dye during transportation; the evaporation assembly is arranged on the outer frame, and is used for hot-melting and evaporating the solid dye, and the dyeing liquid vapor adheres to the surface of the four-piece set fabric; the feeding assembly is movably arranged on the outer frame, and is used for moving the four-piece set fabric to be dyed above the evaporation assembly and completing the dyeing; the pushing assembly is arranged on the outer frame, and is used for moving the feeding assembly; and the first driving part is arranged on the feeding assembly.
[0010] In addition, the antibacterial and antiviral four-piece set processing equipment according to the above-mentioned application can have the following additional technical features: In one embodiment of the present application, the feeding assembly comprises an outer shell, a positioning groove, a conveying roller, a driven mechanism, a scraping mechanism and a limiting baffle, wherein the outer shell is movably arranged on the outer frame; the positioning groove is opened in the outer shell; the conveying roller is in multiple groups, and the multiple groups of conveying rollers are rotatably arranged on the outer frame, and the conveying roller is arranged at the output end of the first driving part; the driven mechanism is arranged on the outer shell; the scraping mechanism is arranged on the outer shell; and the limiting baffle is in two groups, and the two groups of limiting baffles are symmetrically arranged on both sides of the driven mechanism.
[0011] In an embodiment of the present application, the driven mechanism comprises a hollow sleeve, an inner liner, an inner sleeve and air holes, wherein the hollow sleeve is arranged on the outer shell; the inner liner is arranged on the inner wall of the hollow sleeve; the inner sleeve is arranged in the hollow sleeve; and the air holes are arranged in groups and linearly arranged on the inner sleeve.
[0012] In an embodiment of the present application, the scraping mechanism comprises a fixed plate, a scraping plate, a removal plate, a reset component, a rotating shaft, a top plate, a baffle and a connecting piece, wherein the fixed plate is arranged on the outer shell; the scraping plate is arranged on the top wall of the fixed plate; the removal plate is movably arranged on the scraping plate; the baffle is arranged on the removal plate; the two ends of the reset component are connected with the baffle and the fixed plate respectively; the rotating shaft is rotatably arranged on the outer shell; the top plate is arranged on the rotating shaft, and the top plate and the baffle are connected in abutment; and the connecting piece is movably arranged on the fixed plate, and one end of the connecting piece is connected with the removal plate.
[0013] In an embodiment of the present application, the material passing assembly comprises a hollow shell, partitions, an inner cover, a wire feeding mechanism, a protective cover and a wire passing pipe, wherein the hollow shell is arranged on the outer frame; the partitions are arranged in groups and linearly arranged in the hollow shell; the inner cover is arranged in the partitions; the wire feeding mechanism is arranged on the inner cover; the protective cover is arranged in the inner cover, and the wire feeding mechanism and the protective cover are connected; one end of the wire passing pipe is connected with the inner cover, and the other end of the wire passing pipe is connected with the hollow shell.
[0014] In an embodiment of the present application, the wire feeding mechanism comprises a second driving component, a main transmission component, a first compression roller, a second compression roller, a wire groove and a secondary transmission component, wherein the second driving component is arranged on the inner cover; the main transmission component is arranged at the output end of the second driving component; the first compression roller is rotatably arranged in the protective cover; the second compression roller is rotatably arranged in the protective cover, and the second compression roller is located directly above the first compression roller; the wire groove is arranged on the second compression roller and the first compression roller respectively; and the secondary transmission component is arranged on the first compression roller, and the secondary transmission component and the main transmission component are meshingly connected.
[0015] In an embodiment of the present application, the pushing assembly comprises a third driving component, a fixed support, a fastening mechanism and a clamping piece, wherein the third driving component is arranged on the outer frame; the fixed support is arranged at the output end of the third driving component; the fastening mechanism is arranged on the fixed support, and the fastening mechanism comprises a fastening frame, a plug plate and a positioning hole, wherein one end of the fastening frame is arranged on the fixed support; the plug plate is arranged at the other end of the fastening frame; the positioning hole is formed in the plug plate; and the clamping piece is inserted into the plug plate and is attached to the outer shell.
[0016] In an embodiment of the present application, the evaporation assembly comprises an evaporation frame, a positioning pipe frame and a solid dye evaporation mechanism, wherein the evaporation frame is arranged on the outer frame; the positioning pipe frame is arranged on the evaporation frame; and the solid dye evaporation mechanism is arranged on the evaporation frame and the positioning pipe frame.
[0017] In an embodiment of the present application, the solid dye evaporation mechanism comprises a fixed frame, a wire passing hole, a heat conducting frame, a current collecting groove and a surplus material collecting piece, wherein the fixed frame is arranged on the evaporation frame and the positioning pipe frame; the wire passing hole is formed in the fixed frame; the heat conducting frame is in multiple groups and is linearly arranged on the fixed frame; the current collecting groove is formed in the fixed frame; and the surplus material collecting piece is arranged on the evaporation frame and is arranged below the current collecting groove.
[0018] In an embodiment of the present application, the surplus material collecting piece comprises a bottom plate and a collecting groove, wherein the bottom plate is arranged on the evaporation frame and is arranged below the current collecting groove; and the collecting groove is in multiple groups and is arrayed on the bottom plate.
[0019] Compared with the prior art, the four-piece set processing equipment with antibacterial and antiviral functions has the following advantages: (1) The solid dye is limited and conveyed by the passing assembly, the curved solid dye is straightened and conveyed into the evaporation assembly, the conveying speed of the solid dye is stable, the evaporation speed of the solid dye is stable, and thus the uniformity during dyeing is good, the dyeing is continuously immersed, and the dyeing efficiency is improved.
[0020] (2) The four-piece set fabric passes through the driven mechanism, and the local cooling part in the driven mechanism cools the passing four-piece set fabric, so that the dyeing liquid is stably attached to the surface of the four-piece set fabric.
[0021] (3) The dyeing liquid attached to the four-piece set fabric is uniformly scraped by the scraping mechanism, and the excess dyeing liquid is removed by the removal plate, and the condensed dyeing liquid is deposited in the collecting groove, so that the collection and cleaning of the condensed dyeing liquid are facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0022] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of embodiments, taken in conjunction with the accompanying drawings, in which: Figure 1 It is a structural schematic diagram of the present application; Figure 2 It is a structural schematic diagram of the feeding assembly of the present application; Figure 3 It is a structural schematic diagram of the internal structure of the feeding assembly of the present application; Figure 4 It is a structural schematic diagram of the driven mechanism of the present application; Figure 5 It is a structural schematic diagram of the scraping mechanism of the present application; Figure 6 It is a sectional view of the scraping mechanism of the present application; Figure 7 It is a structural schematic diagram of the passing assembly of the present application; Figure 8 It is a structural schematic diagram of the wire feeding mechanism of the present application; Figure 9 It is a structural schematic diagram of the wire feeding mechanism of the present application; Figure 10 It is a structural schematic diagram of the fastening mechanism of the present application; Figure 11 It is a structural schematic diagram of the solid dye evaporation mechanism of the present application.
[0023] As shown in the figure: 10, base component; 101, outer frame; 102, limit card plate; 103, sealing component; 20, outer cover; 30, take-up shaft; 40, feeding assembly; 401, hollow shell; 402, partition; 403, inner cover; 404, wire feeding mechanism; 4041, second driving component; 4042, main transmission component; 4043, first pressure roller; 4044, second pressure roller; 4045, wire trough; 4046, auxiliary transmission component; 405, protective cover; 406, wire tube; 50, evaporation assembly; 501, evaporation frame; 502, positioning tube rack; 503, solid dye evaporation mechanism; 5031, fixing frame; 5032, wire hole; 5033, heat conduction frame; 5034, collecting trough; 5035, residual material collection component; 50351, Bottom plate; 50352, collecting trough; 60, feeding assembly; 601, outer shell; 602, positioning groove; 603, conveying roller; 604, driven mechanism; 6041, hollow shell; 6042, inner lining; 6043, inner sleeve; 6044, vent; 605, scraping mechanism; 6051, fixing plate; 6052, scraping plate; 6053, removing plate; 6054, reset component; 6055, rotating shaft; 6056, top plate; 6057, baffle; 6058, connecting part; 606, limiting baffle; 70, pushing assembly; 701, third driving component; 702, fixing bracket; 703, fastening mechanism; 7031, fastening frame; 7032, plug-in plate; 7033, positioning hole; 704, clamping part; 80, first driving component. DETAILED DESCRIPTION
[0024] The embodiments of the present application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application and are not to be construed as limiting the present application. On the contrary, the embodiments of the present application include all variations, modifications, and equivalents that fall within the spirit and scope of the appended claims.
[0025] The following describes the four-piece antibacterial and antiviral processing equipment according to an embodiment of the present application with reference to the accompanying drawings.
[0026] The antibacterial and antiviral four-piece set processing equipment provided by the embodiment of the application is applied to hot dyeing, limits and conveys the coiled solid dye, straightens the solid dye during the conveying process to ensure that the solid dye is evenly heated and melted, locally cools to make the dyeing liquid stably adhere to the four-piece set fabric, scrapes and coats the dyeing liquid adhered to the four-piece set fabric to be uniform through the scraping mechanism, and the excess dyeing liquid is removed through the removal plate, and the condensed dyeing liquid is deposited in the collection groove, so that the collection and cleaning of the condensed dyeing liquid are facilitated. The solid dye is evenly evaporated and adhered to the four-piece set fabric during evaporation, the adhesion stability is ensured, and the uniformity of dyeing is ensured, and the excess material is conveniently collected.
[0027] As shown in Figures 1-11 The antibacterial and antiviral four-piece set processing equipment provided by the embodiment of the application includes a base piece 10, an outer shell 20, a winding shaft 30, a material passing assembly 40, an evaporation assembly 50, a feeding assembly 60, a material pushing assembly 70, and a first driving part 80.
[0028] The base piece 10 includes an outer frame 101, a limiting clamping plate 102, and a sealing part 103. The limiting clamping plate 102 is arranged on the outer frame 101, and the sealing part 103 is arranged on the outer frame 101.
[0029] It should be noted that the outer frame 101 is arranged on a horizontal plane, the limiting clamping plate 102 is arranged on the outer frame 101, and when the feeding assembly 60 is moved and coincides with the outer frame 101, the limiting clamping plate 102 is used to limit and clamp the feeding assembly 60, so as to strengthen the fixation of the feeding assembly 60 and form a sealed space. The sealing part 103 is a sealing rubber pad, and the sealing part 103 strengthens the sealing effect.
[0030] It should be noted that the evaporation device in this embodiment further includes a vacuum pump, an air pump, and a warning system, etc. The vacuum pump, the air pump, and the warning system, etc. are all prior art, and therefore will not be described in detail here.
[0031] The outer shell 20 is arranged on the outer frame 101.
[0032] It should be noted that the outer shell 20 is a hollow shell with an opening and closing door, and a sealing rubber pad is arranged on the opening and closing door. When the opening and closing door is closed, the feeding assembly 60 and the outer frame 101 after being combined are subjected to vacuumization, and the outer shell 20 is also subjected to vacuumization.
[0033] The winding shaft 30 is in multiple groups, and the multiple groups of winding shafts 30 are rotatably arranged on the outer shell 20.
[0034] It should be noted that the number of the winding shaft 30 is determined according to the internal space of the outer shell 20 and the number of solid dye evaporation dyeing required. The coiled solid dye is sleeved on the winding shaft 30, so as to facilitate the storage of the solid dye.
[0035] Further, the solid dye is processed by dyeing particles for dyeing the four-piece set of fabrics, and the solid dye is processed into a long strip, the solid dye is coiled on the winding shaft 30, and then is transported into the material passing assembly 40, so that the consumption of traditional dyeing liquid is not worried during the process of dyeing the four-piece set of fabrics, and the efficiency of dyeing the four-piece set of fabrics is improved.
[0036] It should be noted that the composition of the solid dye is harmless to human body, and the chemical additives or treatment agents with antibacterial and antiviral properties are added to the solid dye, which are also attached to the fabric when the solid dye evaporates and adheres to the fabric. Further, the finished product of the four-piece set of fabrics also has the effect of antibacterial and antiviral after dyeing.
[0037] The material passing assembly 40 is arranged in the outer shell 20, and the material passing assembly 40 is used to transport the solid dye coiled on the winding shaft 30 and straighten the solid dye during the transportation.
[0038] It should be noted that the height of the material passing assembly 40 is set according to the trajectory required by the movement of the solid dye, one end of the solid dye enters the material passing assembly 40, and then the material passing assembly 40 transports the solid dye and straightens the solid dye during the transportation.
[0039] The evaporation assembly 50 is arranged on the outer frame 101, and the evaporation assembly 50 is used to evaporate the solid dye by heat melting, and the dyeing liquid vapor can penetrate the four-piece set of fabrics to complete the dyeing of the four-piece set of fabrics.
[0040] It should be noted that the solid dye is transported into the evaporation assembly 50, the evaporation assembly 50 heats the solid dye to evaporate the solid dye, and the vapor can penetrate the four-piece set of fabrics to complete the dyeing of the four-piece set of fabrics.
[0041] The feeding assembly 60 is movably arranged on the outer frame 101, and the feeding assembly 60 is used to move the four-piece set of fabrics to be dyed above the evaporation assembly 50 and complete the dyeing.
[0042] It should be noted that the four-piece set of fabrics is wound in the feeding assembly 60, and the vapor of the dyeing liquid is evaporated on the four-piece set of fabrics by the evaporation assembly 50 during the winding process.
[0043] The pushing assembly 70 is arranged on the outer frame 101, and the pushing assembly 70 is used to push the feeding assembly 60 to move, and the first driving component 80 is arranged on the feeding assembly 60.
[0044] It should be noted that the fixed end of the pushing assembly 70 is installed with the outer frame 101, and the movable end of the pushing assembly 70 is connected with the pushing assembly 70, so that the pushing assembly 70 is reciprocally moved by operating the pushing assembly 70.
[0045] Specifically: The evaporation step is: the four-piece fabric is moved and installed in the feeding assembly 60, the feeding assembly 60 is pushed by the pushing assembly 70 to move on the outer frame 101, the feeding assembly 60 with the four-piece fabric is moved to the upper side of the evaporation assembly 50, then the air inside the outer frame 101 and the feeding assembly 60 is pumped out to a vacuum state by the evaporation device, then the solid dye enters the evaporation assembly 50 through the feeding assembly 40, the evaporation assembly 50 heats and evaporates the solid dye, the steam permeates the four-piece fabric and colors the four-piece fabric. The dyed four-piece fabric is wound in the feeding assembly 60 for storage. The prepared four-piece fabric has excellent dyeing effect, and the evaporation process is efficient and convenient.
[0046] In an embodiment of the present application, as shown in Figure 2 and Figure 3 The feeding assembly 60 includes an outer shell 601, a positioning groove 602, a conveying roller 603, a driven mechanism 604, a scraping mechanism 605, and a limiting baffle 606.
[0047] The outer shell 601 is movably arranged on the outer frame 101, the positioning groove 602 is arranged on the outer shell 601, the conveying roller 603 is in multiple groups, the multiple groups of conveying rollers 603 are rotatably arranged on the outer frame 101, and the conveying roller 603 is arranged at the output end of the first driving part 80. The driven mechanism 604 is arranged on the outer shell 601, the scraping mechanism 605 is arranged on the outer shell 601, the limiting baffle 606 is in two groups, and the two groups of limiting baffles 606 are symmetrically arranged on both sides of the driven mechanism 604.
[0048] It should be noted that a pulley is arranged on the bottom wall of the outer shell 601, and a slide rail matching the slide rail is arranged on the bottom of the outer frame 101. The positioning groove 602 and the limiting clamping plate 102 on the outer frame 101 are matched with each other, and the limiting clamping plate 102 and the positioning groove 602 are connected in interference fit, so that good sealing performance is ensured after connection. The number and position of the conveying roller 603 are designed according to actual conditions. The first driving part 80 is a stepping motor, which is connected to operate through a control switch and a power supply, drives the conveying roller 603 to rotate, and the number of the first driving part 80 and the conveying roller 603 matched with the first driving part 80 are designed according to actual conditions. The scraping mechanism 605 is arranged close to the driven mechanism 604, the four-piece fabric passes through the bottom of the driven mechanism 604, and the dyeing liquid on the surface of the four-piece fabric is evenly coated and scraped off by the scraping mechanism 605.
[0049] In an embodiment of the present application, as shown in Figure 4 The driven mechanism 604 includes a hollow sleeve 6041, an inner lining layer 6042, an inner sleeve 6043, and a ventilation hole 6044.
[0050] The hollow sleeve 6041 is arranged on the outer shell 601, the inner lining layer 6042 is arranged on the inner wall of the hollow sleeve 6041, the inner sleeve 6043 is arranged in the hollow sleeve 6041, and the air holes 6044 are arranged in multiple groups and linearly arranged on the inner sleeve 6043.
[0051] It should be noted that the inner lining layer 6042 is a heat insulation cotton layer, and the air holes 6044 are arranged at the bottom of the inner sleeve 6043. The cooling system on the evaporation device cools the bottom of the hollow sleeve 6041 locally through the inner sleeve 6043 and the air holes 6044, and the four-piece suit fabric is tightly attached to the hollow sleeve 6041 during conveying, so that the position of the bottom of the hollow sleeve 6041 is cooled to cool the four-piece suit fabric, so that the evaporated dyeing liquid permeates the four-piece suit fabric.
[0052] In an embodiment of the present application, as shown in Figure 5 and Figure 6 The scraping mechanism 605 includes a fixed plate 6051, a scraping plate 6052, a removal plate block 6053, a reset component 6054, a rotating shaft 6055, a top plate 6056, a baffle 6057, and a connecting piece 6058.
[0053] The fixed plate 6051 is arranged on the outer shell 601, the scraping plate 6052 is arranged on the top wall of the fixed plate 6051, the removal plate block 6053 is movably arranged on the scraping plate 6052, and the baffle 6057 is arranged on the removal plate block 6053. The two ends of the reset component 6054 are connected with the baffle 6057 and the fixed plate 6051 respectively, the rotating shaft 6055 is rotatably arranged on the outer shell 601, the top plate 6056 is arranged on the rotating shaft 6055, and the top plate 6056 and the baffle 6057 are connected in abutment. The connecting piece 6058 is movably arranged on the fixed plate 6051, and one end of the connecting piece 6058 is connected with the removal plate block 6053.
[0054] It should be noted that the top wall of the removal plate block 6053 described in this embodiment is provided with a scraping plate, which is attached to the outer side wall of the fixed plate 6051, and the reset component 6054 is a reset spring, which drives the removal plate block 6053 to reset. One end of the rotating shaft 6055 extends to the outside of the outer shell 601, a sprocket is arranged on the rotating shaft 6055, a sprocket is arranged on the shaft rod at the output end of the first driving component 80, and the two sprockets are connected in transmission through a chain. Therefore, when the first driving component 80 operates, the rotating shaft 6055 rotates, the top plate 6056 pushes the removal plate block 6053 to move upwards, and the dyeing liquid scraped off from the scraping plate 6052 is removed by the scraping plate, preventing the dye from condensing and accumulating together.
[0055] In an embodiment of the present application, as shown in Figure 7 The material passing assembly 40 includes a hollow shell 401, a partition plate 402, an inner shell 403, a wire feeding mechanism 404, a protective cover 405, and a wire passing pipe 406.
[0056] The hollow shell 401 is arranged on the outer frame 101, the partition plate 402 is arranged in multiple groups, the multiple groups of partition plates 402 are arranged linearly in the hollow shell 401, and the inner shell 403 is arranged in the partition plate 402. The wire feeding mechanism 404 is arranged on the inner shell 403, the protective cover 405 is arranged in the inner shell 403, and the wire feeding mechanism 404 and the protective cover 405 are connected. One end of the wire passing pipe 406 is connected to the inner shell 403, and the other end of the wire passing pipe 406 is connected to the hollow shell 401.
[0057] It should be noted that the partition plate 402 is a sealed shell, and the number of partition plates 402 is set according to the number of solid dyes to be used. The inner shell 403 is arranged inside the partition plate 402, and wire holes are respectively arranged in the partition plate 402 and the inner shell 403 and are connected to each other. The solid dye passes through the wire hole into the partition plate 402 and is transported in the wire passing pipe 406 and finally evaporates in the evaporation assembly 50.
[0058] In an embodiment of the present application, as shown in Figure 7 , Figure 8 and Figure 9 The wire feeding mechanism 404 includes a second driving part 4041, a main transmission part 4042, a first compression roller 4043, a second compression roller 4044, a wire groove 4045, and a secondary transmission part 4046.
[0059] The second driving part 4041 is arranged on the inner shell 403, the main transmission part 4042 is arranged at the output end of the second driving part 4041, the first compression roller 4043 is rotatably arranged in the protective cover 405. The second compression roller 4044 is rotatably arranged in the protective cover 405, and the second compression roller 4044 is located directly above the first compression roller 4043. The wire groove 4045 is respectively arranged on the second compression roller 4044 and the first compression roller 4043. The secondary transmission part 4046 is arranged on the first compression roller 4043, and the secondary transmission part 4046 and the main transmission part 4042 are meshingly connected.
[0060] It should be noted that the second driving component 4041 described in this embodiment is a driving motor, and the second driving component 4041 is connected and operated by controlling a switch and a power supply. The second driving component 4041 drives the main transmission component 4042 to rotate. The main transmission component 4042 is a driving gear, the auxiliary transmission component 4046 is a driven gear, and the main transmission component 4042 and the auxiliary transmission component 4046 are connected in meshing. Thus, the first compression roller 4043 is driven to rotate. The solid dye passes through the wire slot 4045, and the solid dye and the wire slot 4045 are connected in interference fit. Thus, when the first compression roller 4043 rotates, the solid dye is forwarded and transported, and is straightened by cooperating with the second compression roller 4044.
[0061] In one embodiment of the present application, as shown in Figure 1 and Figure 10 The pushing assembly 70 includes a third driving component 701, a fixed support 702, a fastening mechanism 703, and a clamping piece 704.
[0062] The third driving component 701 is arranged on the outer frame 101, and the fixed support 702 is arranged at the output end of the third driving component 701.
[0063] It should be noted that the third driving component 701 is a pneumatic cylinder, and the third driving component 701 is connected and operated by controlling a switch and a power supply. The third driving component 701 drives the pushing assembly 60 to reciprocate on the outer frame 101.
[0064] The fastening mechanism 703 is arranged on the fixed support 702, and the fastening mechanism 703 includes a fastening frame 7031, a plug plate 7032, and a positioning hole 7033.
[0065] The fastening frame 7031 is arranged at one end of the fixed support 702, the plug plate 7032 is arranged at the other end of the fastening frame 7031, the positioning hole 7033 is arranged on the plug plate 7032, the clamping piece 704 is inserted into the plug plate 7032, and the clamping piece 704 is attached to the outer shell 601.
[0066] It should be noted that the positioning hole 7033 arranged on the fastening frame 7031 in this embodiment has the same size as the hole arranged on the clamping piece 704. The clamping piece 704 includes an L-shaped clamping plate, a clamping groove is arranged at the connection between the L-shaped clamping plate and the plug plate 7032, a positioning rod is inserted into the L-shaped clamping plate, and the positioning rod passes through the positioning hole 7033 to fasten and fix the clamping plate and the plug plate 7032.
[0067] In one embodiment of the present application, as shown in Figure 11 The evaporation assembly 50 includes an evaporation frame 501, a positioning pipe frame 502, and a solid dye evaporation mechanism 503.
[0068] The evaporation frame 501 is arranged on the outer frame 101, the positioning pipe frame 502 is arranged on the evaporation frame 501, and the solid dye evaporation mechanism 503 is arranged on the evaporation frame 501 and the positioning pipe frame 502.
[0069] It should be noted that the positioning pipe frame 502 is in communication with the hollow shell 401, and the positioning pipe frame 502 is a hollow pipe frame. The solid dye evaporation mechanism 503 is horizontally arranged, and the solid dye evaporation mechanism 503 and the positioning pipe frame 502 are perpendicular to each other. The solid dye enters the solid dye evaporation mechanism 503 horizontally.
[0070] In an embodiment of the present application, as shown in Figure 11 The solid dye evaporation mechanism 503 includes a fixing frame 5031, a wire passing hole 5032, a heat conducting frame 5033, a current collecting groove 5034, and a surplus collecting piece 5035.
[0071] The fixing frame 5031 is arranged on the evaporation frame 501 and the positioning pipe frame 502, the wire passing hole 5032 is arranged on the fixing frame 5031, the heat conducting frame 5033 is in multiple groups, and the multiple groups of heat conducting frames 5033 are linearly arranged on the fixing frame 5031. The current collecting groove 5034 is arranged on the fixing frame 5031, and the surplus collecting piece 5035 is arranged on the evaporation frame 501 and below the current collecting groove 5034.
[0072] It should be noted that the number of fixing frames 5031 is designed according to actual conditions, and the wire passing hole 5032 and the wire hole on the hollow shell 401 are located on the same horizontal line. The heat conducting frame 5033 has good heat conduction performance, and the material of the heat conducting frame 5033 has a melting point higher than that of the solid dye. The current collecting groove 5034 allows the liquefied filtrate to drip into the surplus collecting piece 5035 along the current collecting groove 5034.
[0073] In an embodiment of the present application, as shown in Figure 11 The surplus collecting piece 5035 includes a bottom plate 50351 and a collecting groove 50352.
[0074] The bottom plate 50351 is arranged on the evaporation frame 501 and below the current collecting groove 5034, and the collecting groove 50352 is in multiple groups and arrayed on the bottom plate 50351.
[0075] It should be noted that there are multiple current collecting grooves 5034 on the bottom plate 50351, and the dripping dye liquid is stored in the current collecting groove 5034. After initial dyeing and dyeing is completed, the current collecting groove 5034 is used for collecting the dye liquid, which facilitates the collection and reuse of the dye liquid.
[0076] The processing steps of the four-piece fabric for evaporation and dyeing of the dye liquid are as follows: The four-piece suit fabric is rolled and placed on the front conveying roller 603, one end of the four-piece suit fabric is manually inserted, passes through the middle multiple sets of conveying rollers 603, and passes through the bottom of the limiting driven mechanism 604, and then passes through the top of the scraping mechanism 605 and is rolled on the tail conveying roller 603. The first driving part 80 drives the conveying roller 603 to rotate, thereby driving the four-piece suit fabric to complete the evaporation of the dyeing solution during rolling.
[0077] The vacuumizing step is: after the four-piece suit fabric is installed in the outer shell 601, the clamping piece 704 is attached to the surface of the outer shell 601, the plug-in plate 7032 is inserted into the clamping piece 704, and the clamping piece 704 and the plug-in plate 7032 are fixed by the positioning rod cooperating with the positioning hole 7033. At this time, the third driving part 701 pushes the outer shell 601 to slide on the outer frame 101. The limiting clamping plate 102 and the positioning groove 602 are connected in transition, and the sealing part 103 ensures good sealing when the outer shell 601 and the outer frame 101 are closed. The solid dye is installed on the winding shaft 30, then the protective door of all the evaporation equipment is closed, and the vacuumizing operation is performed through the evaporation equipment.
[0078] The solid dye conveying step is: after the solid dye is placed on the winding shaft 30, one end of the solid dye is inserted into the hollow shell 401, and the solid dye is conveyed in the wire pipe 406 through the wire feeding mechanism 404. The second driving part 4041 drives the main transmission part 4042 to rotate, and the main transmission part 4042 and the auxiliary transmission part 4046 are engaged and connected, thereby driving the first compression roller 4043 to rotate. In the process of rotating the first compression roller 4043, the solid dye is interference fit in the wire groove 4045, thereby extruding the solid dye forward through the second compression roller 4044, completing the conveying of the solid dye while straightening the solid dye.
[0079] The steps of solid dye evaporation and deposition on the four-piece fabric are as follows: the solid dye passes through the positioning tube frame 502 into the inside of the fixing frame 5031, and passes through the wire hole 5032 to pass through the heat-conducting frame 5033 in sequence. During the solid dye delivery process, the heat-conducting frame 5033 is preheated, so that the temperature of the heat-conducting frame 5033 is increased to the temperature at which the solid dye is hot-melt vaporized. When the solid dye passes through the heat-conducting frame 5033, the heat-conducting frame 5033 hot-melts the solid dye, and the solid dye is first liquefied in the preliminary hot-melt process. The dyestuff liquid is flowed into the collecting groove 5034, and then is dropped into the collecting groove 50352 through the collecting groove 5034. In the subsequent continuous heating process, the dyestuff liquid is vaporized. The four-piece fabric is delivered on the delivery roller 603, and when the four-piece fabric passes through the driven mechanism 604, the four-piece fabric is closely attached to the bottom wall of the hollow sleeve 6041. The refrigeration system on the evaporation equipment locally cools the bottom wall of the hollow sleeve 6041 through the air hole 6044, and the remaining part of the hollow sleeve 6041 is heat-insulated through the inner lining 6042. Therefore, when the four-piece fabric passes through the cooling part, the dyestuff vapor is pre-cooled and deposited on the four-piece fabric.
[0080] The steps of scraping the excess coating on the four-piece fabric and collecting the excess material are as follows: the dyestuff liquid immersion deposition on the four-piece fabric, and when the four-piece fabric is delivered from the top wall of the scraping mechanism 605, the four-piece fabric is attached to the top wall of the scraping plate 6052 to uniformly coat the dyestuff liquid. The excess dyestuff liquid is accumulated on the scraping plate 6052, and at this time, the first driving part 80 rotates the rotating shaft 6055 to rotate the top plate 6056 to lift the scraping plate block 6053. The excess material accumulated on the scraping plate 6052 is scraped off during the upward movement of the scraping plate block 6053, so as to avoid excessive accumulation of the excess material. During the process of the four-piece fabric ending the dyeing process, the vaporized dyestuff liquid is gradually liquefied and dropped into the collecting groove 50352 along with the collecting groove 5034 due to the gradual decrease of the temperature. After the equipment is opened and the formed four-piece fabric is taken out, the collecting groove 50352 is taken out, the excess material in the collecting groove 50352 is poured out for reuse.
[0081] In summary, the antibacterial and antiviral four-piece processing equipment of the embodiment of the present application ensures that the solid dye is uniformly evaporated and uniformly deposited on the four-piece fabric during evaporation, the adhesion degree is stable, the color depth of the four-piece fabric after dyeing is ensured, and the four-piece fabric has the characteristics of antibacterial and antiviral properties. The excess material is conveniently collected.
[0082] Although the embodiments of the present application have been shown and described above, it should be understood that the above embodiments are exemplary and cannot be understood as limiting the present application. Those skilled in the art can make changes, modifications, replacements and deformations to the above embodiments within the scope of the present application.
Claims
1. A four-piece antibacterial and antiviral processing equipment, characterized in that: It comprises a base member (10), an outer cover shell (20), a reel (30), a material feeding assembly (40), a vapor deposition assembly (50), a material feeding assembly (60), a material pushing assembly (70) and a first driving component (80), wherein: The base member (10) comprises an outer frame (101), a position-limiting clamping plate (102), and a sealing component (103), wherein: The limiting clamping plate (102) is arranged on the outer frame (101); The sealing component (103) is arranged on the outer frame (101); The outer cover shell (20) is arranged on the outer frame (101); There are multiple groups of winding shafts (30), and the multiple groups of winding shafts (30) are rotatably arranged on the outer cover shell (20); The material transfer assembly (40) is arranged in the outer housing (20), and the material transfer assembly (40) is used to transfer the solid dye wound on the reel (30) and straighten the solid dye during the transfer process; The evaporation assembly (50) is arranged on the outer frame (101), and the evaporation assembly (50) is used for hot-melt evaporation of solid dyes, and the dyeing liquid vapor permeates the four-piece suit fabric and adheres to the four-piece suit fabric; The feeding assembly (60) is movably arranged on the outer frame (101), and the feeding assembly (60) is used to drive the four-piece fabric to be dyed to move above the vapor deposition assembly (50) and complete the dyeing; The pushing assembly (70) is arranged on the outer frame (101), and the pushing assembly (70) is used to push the feeding assembly (60) to move; The first driving component (80) is arranged on the feeding assembly (60).
2. The four-piece antibacterial and antiviral processing equipment according to claim 1 is characterized in that: The feeding assembly (60) comprises an outer shell (601), a positioning groove (602), a conveying roller (603), a driven mechanism (604), a scraping mechanism (605) and a limiting baffle (606), wherein: The outer shell (601) is movably arranged on the outer frame (101); The positioning groove (602) is provided on the outer shell (601); The conveying rollers (603) are multiple groups, and the multiple groups of conveying rollers (603) are respectively rotatably arranged on the outer frame (101), and the conveying rollers (603) are arranged at the output end of the first driving component (80); The driven mechanism (604) is arranged on the outer shell (601); The scraping mechanism (605) is arranged on the outer shell (601); There are two groups of the position-limiting baffles (606), and the two groups of the position-limiting baffles (606) are symmetrically arranged on both sides of the driven mechanism (604).
3. The four-piece antibacterial and antiviral processing equipment according to claim 2 is characterized in that: The driven mechanism (604) comprises a hollow casing (6041), an inner lining layer (6042), an inner sleeve (6043) and a vent hole (6044), wherein: The hollow casing (6041) is arranged on the outer shell (601); The lining layer (6042) is arranged on the inner wall of the hollow casing (6041); The inner sleeve (6043) is disposed inside the hollow casing (6041); The ventilation holes (6044) are provided in multiple groups, and the multiple groups of ventilation holes (6044) are linearly arranged on the inner sleeve (6043).
4. The four-piece antibacterial and antiviral processing equipment according to claim 2 is characterized in that: The scraping mechanism (605) comprises a fixed plate (6051), a scraping plate (6052), a rejecting plate (6053), a reset component (6054), a rotating shaft (6055), a top plate (6056), a baffle (6057) and a connecting piece (6058), wherein: The fixing plate (6051) is arranged on the outer shell (601); The scraper plate (6052) is arranged on the top wall of the fixed plate (6051); The rejecting plate (6053) is movably arranged on the scraper plate (6052); The baffle (6057) is arranged on the rejection plate (6053); Two ends of the reset component (6054) are respectively connected to the baffle (6057) and the fixing plate (6051); The rotating shaft (6055) is rotatably arranged on the outer shell (601); The top plate (6056) is arranged on the rotating shaft (6055), and the top plate (6056) and the baffle (6057) are in abutting connection; The connecting member (6058) is movably arranged on the fixed plate (6051), and one end of the connecting member (6058) is connected to the rejection plate (6053).
5. The four-piece antibacterial and antiviral processing equipment according to claim 1 is characterized in that: The material feeding assembly (40) comprises a hollow shell (401), a partition (402), an inner cover (403), a wire feeding mechanism (404), a protective cover (405) and a wire tube (406), wherein: The hollow shell (401) is arranged on the outer frame (101); The partitions (402) are in multiple groups, and the multiple groups of partitions (402) are linearly arranged and disposed in the hollow shell (401); The inner cover (403) is arranged inside the partition (402); The wire feeding mechanism (404) is arranged on the inner cover (403); The protective cover (405) is arranged in the inner cover shell (403), and the wire feeding mechanism (404) is connected to the protective cover (405); One end of the wire tube (406) is connected to the inner cover shell (403), and the other end of the wire tube (406) is connected to the hollow shell (401).
6. The four-piece antibacterial and antiviral processing equipment according to claim 5 is characterized in that: The wire feeding mechanism (404) includes a second driving component (4041), a main transmission component (4042), a first pressure roller (4043), a second pressure roller (4044), a wire groove (4045) and an auxiliary transmission component (4046), wherein: The second driving component (4041) is arranged on the inner housing (403); The main transmission component (4042) is arranged at the output end of the second driving component (4041); The first pressing roller (4043) is rotatably disposed within the protective cover (405); The second pressing roller (4044) is rotatably disposed within the protective cover (405), and the second pressing roller (4044) is located directly above the first pressing roller (4043); The wire grooves (4045) are respectively provided on the second pressing roller (4044) and the first pressing roller (4043); The auxiliary transmission component (4046) is arranged on the first pressure roller (4043), and the auxiliary transmission component (4046) and the main transmission component (4042) are meshed and connected.
7. The four-piece antibacterial and antiviral processing equipment according to claim 2 is characterized in that: The pusher assembly (70) comprises a third driving component (701), a fixing bracket (702), a fastening mechanism (703) and a clamping member (704), wherein: The third driving component (701) is arranged on the outer frame (101); The fixing bracket (702) is arranged at the output end of the third driving component (701); The fastening mechanism (703) is arranged on the fixing bracket (702), and the fastening mechanism (703) comprises a fastening frame (7031), an inserting plate (7032) and a positioning hole (7033), wherein: One end of the fastening frame (7031) is arranged on the fixing bracket (702); The inserting plate (7032) is arranged at the other end of the fastening frame (7031); The positioning hole (7033) is provided on the inserting plate (7032); The clamping member (704) is plugged into the plug board (7032), and the clamping member (704) is attached to the outer shell (601).
8. The four-piece antibacterial and antiviral processing equipment according to claim 1 is characterized in that: The evaporation assembly (50) comprises an evaporation frame (501), a positioning tube frame (502) and a solid dye evaporation mechanism (503), wherein: The evaporation frame (501) is arranged on the outer frame (101); The positioning tube rack (502) is arranged on the evaporation rack (501); The solid dye evaporation mechanism (503) is arranged on the evaporation frame (501) and the positioning tube frame (502).
9. The four-piece antibacterial and antiviral processing equipment according to claim 8, characterized in that: The solid dye evaporation mechanism (503) comprises a fixing frame (5031), a wire hole (5032), a heat conducting frame (5033), a collecting trough (5034) and a residual material collecting piece (5035), wherein: The fixing frame (5031) is arranged on the evaporation frame (501) and the positioning tube frame (502); The wire hole (5032) is provided on the fixing frame (5031); The heat conducting frames (5033) are multiple groups, and the multiple groups of heat conducting frames (5033) are linearly arranged on the fixing frame (5031); The collecting trough (5034) is provided on the fixing frame (5031); The residual material collecting member (5035) is arranged on the evaporation rack (501), and the residual material collecting member (5035) is arranged below the collecting trough (5034).
10. The four-piece antibacterial and antiviral processing equipment according to claim 9, characterized in that: The residual material collecting member (5035) comprises a bottom plate (50351) and a collecting trough (50352), wherein: The bottom plate (50351) is arranged on the evaporation frame (501), and the bottom plate (50351) is arranged below the collecting trough (5034); The collecting troughs (50352) are in multiple groups, and the multiple groups of collecting troughs (50352) are arrayed on the bottom plate (50351).
Citation Information
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