Flexible pin inserting machine of connector
By designing a fully automated connector flexible pin insertion machine, the problems of large space occupation and low production efficiency of traditional equipment have been solved, and efficient production of connectors of various specifications has been achieved.
Patent Information
- Application Number
- CN202510985990.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-17
- Publication Date
- 2025-10-28
AI Technical Summary
Traditional soldering connector assembly equipment occupies a large space, has low production efficiency, and most fully automated assembly equipment has low versatility and compatibility.
A flexible pin insertion machine for connectors was designed, including a plastic shell feeding mechanism, a plastic shell positioning mechanism, a terminal group feeding and bending mechanism, a pin insertion mechanism, a material strip cutting mechanism, a solder foot bending mechanism, a semi-finished product positioning mechanism, a shielding sheet insertion and removal mechanism, and a material unloading mechanism, to achieve fully automated production.
It improves production efficiency, reduces equipment footprint, and can adapt to the production of connectors of various specifications, thus enhancing the equipment's versatility and compatibility.
Smart Images

Figure CN120855030A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automated connector processing equipment, and in particular to a flexible pin insertion machine for connectors. Background Technology
[0002] Connectors with soldered leads are components frequently encountered by electronic engineers. Their function is quite simple: to bridge gaps in circuits or between isolated circuits, allowing current to flow and enabling the circuit to perform its intended function. Connectors come in a wide variety of forms and structures, but they are primarily composed of three basic structural components: terminal blocks, a plastic housing, and a shielding plate.
[0003] When assembling plastic shells, terminal blocks, and shielding plates for traditional soldered connectors, two or three machines may be required, which takes up space and has low production efficiency.
[0004] Some manufacturers' fully automated assembly equipment (assembling terminal blocks, plastic housings, and shielding sheets on one machine) has low versatility and compatibility, and mostly produces connectors of one specification. Summary of the Invention
[0005] In view of this, the present invention addresses the shortcomings of the existing technology, and its main objective is to provide a flexible pin insertion machine for connectors, which solves the problems of space occupation and low production efficiency.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a flexible pin insertion machine for connectors, comprising, Plastic shell feeding mechanism, used for automatic feeding of plastic shells; The plastic shell positioning mechanism is located beside the output end of the plastic shell feeding mechanism; The terminal assembly feeding and bending mechanism is used for feeding the terminal assembly, bending the terminal assembly plug-in ends, and cutting the terminal assembly to a preset length. The pin insertion mechanism is located beside the output end of the terminal group feeding and cutting mechanism, and is positioned opposite to the plastic housing positioning mechanism. The strip cutting mechanism, located beside the pin insertion mechanism, is used to cut the terminal block strip. The welding leg bending mechanism is located next to the strip cutting mechanism; A semi-finished product positioning mechanism is located next to the weld leg bending mechanism. The semi-finished product positioning mechanism is used to position the semi-finished product after the weld leg is bent. A shielding sheet insertion and removal mechanism is disposed opposite to the semi-finished product positioning mechanism. This mechanism performs tasks such as feeding and inserting shielding sheets, and removing shielding sheet strips. The feeding mechanism is located beside the output end of the shielding sheet insertion and removal mechanism.
[0007] In one embodiment, the plastic shell feeding mechanism includes: a storage bin, a vibratory feeder, a CCD camera, a feeding robot, and a conveyor track assembly; The vibratory feeder is located beside the output end of the conveying storage bin; the CCD camera is located above the vibratory feeder; the loading robot is located beside the vibratory feeder and is connected between the vibratory feeder and the conveying track assembly. The conveying track assembly includes: a mounting frame, a track, a push motor, a push block, an adjusting motor, a material-picking cylinder, and a material-picking nozzle; the track is slidably and adjustablely mounted on the mounting frame, the plastic shell is placed inside the track, and the height of the plastic shell is higher than the height of the track; the push motor is mounted on the mounting frame; the push block is connected to the output end of the push motor, and the push motor drives the push block to slide on the track, pushing the plastic shell for conveying; The adjusting motor is mounted on the mounting frame and connected to the track. The adjusting motor drives the track to the upper position of the mounting frame. The material-picking cylinder is located above the end of the track. The material-picking nozzle is connected to the output shaft of the material-picking cylinder. The material-picking cylinder drives the material-picking nozzle to move up and down at the end of the track.
[0008] In one embodiment, the plastic shell positioning mechanism includes a front-to-back linear module, a vertical linear module, a left-to-right linear module, a flipping component, and a positioning component; The up-and-down moving linear module is located at the output end of the front-and-back moving linear module, and the front-and-back moving linear module drives the up-and-down moving linear module to move forward and backward; the left-and-right moving linear module is located at the output end of the up-and-down moving linear module, and the up-and-down moving linear module drives the left-and-right moving linear module to move up and down; the flipping component is located at the output end of the left-and-right moving linear module, and the left-and-right moving linear module drives the flipping component to move left and right. The flipping assembly includes an adjusting motor and a rotating shaft mounted on the output shaft of the adjusting motor; the positioning assembly includes a positioning seat, positioning claws, a positioning cylinder, and a contour block; the positioning seat is mounted on the output shaft of the adjusting motor and rotates with the output shaft of the adjusting motor; there are two positioning claws, spaced apart on the positioning seat near the end of the pin insertion mechanism, forming a positioning space between the two positioning claws for positioning the plastic shell; the positioning cylinder is mounted on the positioning seat; the contour block is mounted on the output shaft of the positioning cylinder, and the positioning cylinder drives the contour block to extend and insert into the plastic shell.
[0009] In one embodiment, the terminal group feeding and bending mechanism includes a terminal group roll assembly, a conveying assembly, a bending assembly, a cutting assembly, and a needle feeding assembly; The conveying assembly is located beside the output end of the terminal group winding assembly; the conveying assembly includes a first needle feeding track, a first fine-tuning module, a conveying motor, and a needle feeding wheel; the terminal group is conveyed along the first needle feeding track; the conveying motor is located at the output end of the first fine-tuning module, and the first fine-tuning module adjusts the position of the conveying motor; the needle feeding wheel is located on the output shaft of the conveying motor, and the outer peripheral edge of the needle feeding wheel is provided with a first protrusion that matches the first material strip hole, and one end of the needle feeding wheel extends into the first needle feeding track, and the first protrusion is inserted into the first material strip hole; The bending assembly is located beside the output end of the conveying assembly. The bending assembly includes a mounting frame, a conveying block, a pressing cylinder, a pressing block, a tilting cylinder, a tilting seat, and a bending block. The conveying block is located on the mounting frame, and the terminal group is conveyed along the top surface of the conveying block after being output from the first needle feeding track. The pressing cylinder is located on the mounting frame. The pressing block is located on the output of the pressing cylinder, and the pressing cylinder drives the pressing block to move downward to press the material strip end of the terminal group onto the conveying block. The tilting cylinder is located on the mounting frame. The tilting seat is rotatably located on the mounting frame and is connected to the output shaft of the tilting cylinder through a first gear structure. The tilting cylinder drives the tilting seat to tilt. The tilting seat has a needle feeding space that communicates with the output end of the first needle feeding track. The conveying block is located in the needle feeding space, and the insertion end of the terminal group extends into the needle feeding space. The bending block is located on the tilting seat and beside the conveying block. The tilting seat drives the bending block to tilt downward, and the bending block bends the insertion end of the terminal group. The cutting assembly includes a second needle feed track, an upper cylinder, a mounting block, a positioning cone, a first cutting pin, a lower cylinder, and a top cutting block; the second needle feed track is connected to the output end of the needle feed space; the upper cylinder is located above the output end of the second needle feed track, and the mounting block is mounted on the output shaft of the upper cylinder; there are multiple positioning cones, which are spaced apart on the mounting block and connected to the mounting block by springs, and the positioning cones are inserted into the first material strip hole; the first cutting pin is located on the mounting block near the output end of the second needle feed track; the lower cylinder is located below the output end of the second needle feed track; the top cutting block is mounted on the output shaft of the lower cylinder and is directly opposite the positioning cones; the upper cylinder drives the first cutting pin to press down, and the lower cylinder drives the top cutting block to push up, breaking the terminal group along the end position of the second needle feed track; The needle feeding assembly is disposed opposite to the cutting assembly; the needle feeding assembly includes a needle feeding cylinder, a needle feeding slide, and a gripper cylinder; the needle feeding cylinder drives the needle feeding slide to slide back and forth; the gripper cylinder is disposed on the needle feeding slide, and the gripper on the gripper cylinder grips the insertion end of the terminal group; the needle feeding cylinder drives the gripper to feed the needle to the needle insertion mechanism.
[0010] In one embodiment, the pin insertion mechanism includes a guide assembly and a positioning pin assembly; the positioning pin assembly is located beside the output end of the pin feeding assembly; the positioning pin assembly includes a drive cylinder, a rotating shaft, a pin insertion cylinder, a contact block, and a pin insertion block; the rotating shaft is connected to the output shaft of the drive cylinder via a second gear structure; the pin insertion cylinder is located at one end of the rotating shaft and rotates with the rotating shaft; The abutment block and the pin block are respectively disposed on the pin cylinder. The pin cylinder drives the abutment block and the pin block to move closer to or further away from each other. The rear end face of the abutment block is flat and is used to abut against the end of the terminal group material strip. The front end face of the pin block is recessed with a first groove adapted to the end of the terminal group material strip. The abutment block and the pin block clamp the end of the terminal group material strip. The terminal group insertion end extends forward beyond the front end face of the abutment block. The guide assembly is located above the positioning pin assembly. The wire assembly includes a guide cylinder and a guide block connected to the output end of the guide cylinder. The guide block has a second groove that matches the bending position of the terminal group. The guide cylinder drives the guide block to press down, so that the bending position of the terminal group is pressed into the second groove.
[0011] In one embodiment, the welding foot bending mechanism includes a bending motor, a rotating frame connected to the output shaft of the bending motor, a lower bending block disposed on the rotating frame, a bending cylinder located beside the rotating frame, and an upper bending block connected to the output shaft of the bending cylinder, the upper bending block and the lower bending block being adjacent to each other; the semi-finished product positioning mechanism drives the end of the terminal group material strip to be inserted between the upper bending block and the lower bending block, the bending motor drives the lower bending block to rotate, bending the end of the terminal group material strip to form a welding foot.
[0012] In one embodiment, the shielding sheet insertion and removal mechanism includes a shielding sheet roll feeding assembly, a drive feeding assembly, a shielding sheet strip cutting assembly, a transfer assembly, an insertion assembly, and a shielding sheet strip removal assembly; The drive feeding assembly includes a feeding track, a second fine-tuning module, a feeding motor, and a feeding wheel; the shielding sheet group is conveyed along the feeding track; the feeding motor is located at the output end of the second fine-tuning module, and the second fine-tuning module adjusts the position of the feeding motor; the feeding wheel is located on the output shaft of the feeding motor, and the outer peripheral edge of the feeding wheel is provided with a second protrusion that matches the second material strip hole, and one end of the feeding wheel extends into the feeding track, and the second protrusion is inserted into the second material strip hole; The shielding sheet material cutting assembly is located beside the output end of the feeding track; the shielding sheet material cutting assembly includes a first cylinder, a first top block, a second cylinder, a second top block, and a second cutting nail disposed on the second top block. The first cylinder drives the first top block and the second cylinder drives the second top block to press down the shielding sheet group output from the feeding track, and the second cutting nail acts on the shielding sheet group material to cut it. The transfer component is connected between the shielding sheet material cutting component and the insert component. The transfer component includes a third cylinder and a clamp cylinder. The third cylinder drives the clamp cylinder to move up and down. The clamp cylinder grabs the cut shielding sheet from the shielding sheet material cutting component. The insert assembly includes a first motor, a first sliding seat located at the output end of the first motor, a second motor located at the first sliding seat, a mounting base located at the output shaft of the second motor, a clamping cylinder located at the mounting base, and clamping claws located on the clamping cylinder; the clamping cylinder drives the clamping claws to grasp the shielding sheet on the clamping cylinder; the second motor drives the shielding sheet to flip; the first motor drives the first sliding seat to slide backward so that the shielding sheet comes to the front of the semi-finished product positioning mechanism; the output end of the semi-finished product positioning mechanism moves toward the shielding sheet to insert the shielding sheet into the semi-finished product; The shielding sheet strip removal assembly is located beside the insert assembly. The shielding sheet strip removal assembly includes a third motor, a second sliding seat located at the output end of the third motor, and a rocker block located on the second sliding seat. The semi-finished product positioning mechanism moves the semi-finished product with the inserted shielding sheet to the position of the shielding sheet strip removal assembly and inserts the shielding sheet strip into the slot of the rocker block. The third motor drives the second sliding seat to move back and forth, causing the rocker block to move left and right, breaking the shielding sheet strip inserted into the slot.
[0013] In one embodiment, the semi-finished product positioning mechanism has the same structure as the plastic shell positioning mechanism.
[0014] In one embodiment, a terminal trimming mechanism is also included, which is located between the solder foot bending mechanism and the shield insert / remove mechanism.
[0015] In one embodiment, the transfer mechanism includes a first transfer component, a second transfer component, and a third transfer component; the first transfer component is connected between the plastic shell feeding mechanism and the second transfer component; the second transfer component is connected between the welding leg bending mechanism and the terminal trimming mechanism; and the third transfer component is connected between the second transfer component and the semi-finished product positioning mechanism.
[0016] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution: The system employs a plastic shell feeding mechanism for automatic plastic shell feeding, a terminal group feeding and bending mechanism for bending the terminal group connectors and cutting them to a preset length, and a plastic shell positioning mechanism and a pin insertion mechanism to insert the terminal group into the plastic shell. A strip cutting mechanism automatically cuts and removes the terminal strip. A solder lead bending mechanism bends the solder ends of the soldered terminal groups to form solder leads. A semi-finished product positioning mechanism and a shielding sheet insertion and removal mechanism feed, cut, insert, and remove the shielding sheet strip. Finally, an unloading mechanism unloads the finished connectors. The entire process is fully automated, significantly improving production efficiency. This equipment is also compatible with various connector specifications, offering high versatility and compatibility.
[0017] To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description
[0018] Figure 1 This is a front view of the flexible pin insertion machine according to an embodiment of the present invention; Figure 2 This is a top view of the flexible pin insertion machine according to an embodiment of the present invention; Figure 3 This is a perspective view of the flexible pin insertion machine according to an embodiment of the present invention; Figure 4 This is a perspective view of the plastic shell feeding mechanism according to an embodiment of the present invention; Figure 5 This is a perspective view of the conveyor track assembly according to an embodiment of the present invention; Figure 6 This is a perspective view of the plastic shell positioning mechanism according to an embodiment of the present invention; Figure 7 This is a perspective view of the flipping component and the positioning component assembled together according to an embodiment of the present invention; Figure 8 This is a perspective view of the terminal group feeding and bending mechanism according to an embodiment of the present invention; Figure 9 This is a perspective view of the conveying component according to an embodiment of the present invention; Figure 10 This is a perspective view of the bending component according to an embodiment of the present invention; Figure 11 This is a perspective view of the cutting component and the needle feeding component assembled together according to an embodiment of the present invention; Figure 12 This is a perspective view of the cutting component according to an embodiment of the present invention; Figure 13 This is a perspective view of the needle feeding assembly according to an embodiment of the present invention; Figure 14 This is a perspective view of the pin insertion state of the pin insertion mechanism and positioning component according to an embodiment of the present invention; Figure 15 This is a perspective view of the pin insertion mechanism according to an embodiment of the present invention; Figure 16 This is a perspective view of the pin assembly according to an embodiment of the present invention; Figure 17 This is a perspective view of the guide component according to an embodiment of the present invention; Figure 18 This is a perspective view of the weld leg bending mechanism according to an embodiment of the present invention; Figure 19 This is a perspective view of the shielding sheet insertion and removal mechanism according to an embodiment of the present invention; Figure 20 This is a perspective view of the drive feeding assembly and the shielding sheet material cutting assembly according to an embodiment of the present invention; Figure 21 This is a perspective view of the assembly of the transfer component and the insert component in an embodiment of the present invention; Figure 22 This is a perspective view of the shielding sheet strip removal assembly according to an embodiment of the present invention; Figure 23 This is a schematic diagram of the assembly process of the connector according to an embodiment of the present invention. Detailed Implementation
[0019] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0020] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0021] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.
[0023] Please see Figures 1 to 23 As shown, this application provides a flexible pin insertion machine for connectors, including a plastic shell feeding mechanism 10 for automatically feeding plastic shells 1. A plastic shell positioning mechanism 20 is located beside the output end of the plastic shell feeding mechanism 10, used for positioning the plastic shell 1, and cooperates with the pin insertion mechanism 40 to insert pins into the plastic shell 1. A terminal group feeding and bending mechanism 30 is used for feeding terminal groups 2, bending the insertion ends of the terminal groups, and cutting the terminal groups 2 to a preset length. The pin insertion mechanism 40 is located beside the output end of the terminal group feeding and bending mechanism 30 and is arranged opposite to the plastic shell positioning mechanism 20. The pin insertion mechanism 40 picks up the terminal groups processed by the terminal group feeding and bending mechanism 30 and cooperates with the plastic shell positioning mechanism 20 to insert the cut terminal groups into the plastic shell 1.
[0024] A strip cutting mechanism 50, located beside the pin insertion mechanism 40, is used to cut the terminal group strip 3. A solder lead bending mechanism 60, located beside the strip cutting mechanism 50, is used to bend the solder end (strip end) of the terminal group to form a solder lead. A semi-finished product positioning mechanism 70, located beside the solder lead bending mechanism 60, is used to position the semi-finished product after the solder lead is bent; its function is basically the same as that of the plastic shell positioning mechanism 20. A shielding sheet insertion and removal mechanism 80, located opposite to the semi-finished product positioning mechanism 70, is used to feed, insert, and remove the shielding sheet strip 5 from the shielding sheet 4. A unloading mechanism 90, located beside the output end of the shielding sheet insertion and removal mechanism 80, unloads the processed connector.
[0025] The plastic shell feeding mechanism automatically feeds the plastic shells, while the terminal group feeding and bending mechanism feeds the terminal groups, bends the terminal group connectors, and cuts them to a preset length. The plastic shell positioning mechanism and the pin insertion mechanism work together to insert the terminal groups into the plastic shells. The strip cutting mechanism automatically cuts and removes the terminal strip. The solder foot bending mechanism bends the solder ends of the soldering terminal groups to form solder feet. The semi-finished product positioning mechanism and the shielding sheet insertion and removal mechanism work together to feed, cut, insert, and remove the shielding sheet strip. Finally, the unloading mechanism unloads the finished connectors. The entire processing is fully automated, greatly improving production efficiency.
[0026] In one embodiment, the plastic shell feeding mechanism 10 includes: a storage bin 11, a vibratory feeder 12, a first CCD camera 13, a feeding robot 14, a second CCD camera 16, and a conveying track assembly 15. The vibratory feeder 12 is located beside the output end of the conveying storage bin 11; the first CCD camera 13 is located above the vibratory feeder; the feeding robot 14 is located beside the vibratory feeder and is connected between the vibratory feeder and the conveying track assembly 15. The storage bin 11 is used to store plastic shells. When the number of plastic shells in the vibratory feeder 12 is insufficient (the central control mechanism can determine this based on the image data from the CCD camera 13 and can automatically feed the shells according to the set feeding time), the storage bin 11 automatically feeds the plastic shells into the vibratory feeder 12; the vibratory feeder 12 is used to vibrate and flip the plastic shells. The first CCD camera 13 is used to photograph and identify the plastic shells 1 in the vibratory feeder 12. After photographing the plastic shells 1, the first CCD camera 13 identifies the front and back or angle of the plastic shells. The loading robot 14 picks up the plastic shell 1 that has passed through the vibratory feeder 12. Preferably, the picking method is negative pressure suction. The loading robot 14 is a multi-axis robot, capable of multi-angle and multi-dimensional movement. The loading robot 14 places the picked-up plastic shell 1 onto the conveyor track assembly 15. A second CCD camera 16 is located beside the loading robot 14. The second CCD camera 16 is used to identify the angle of the plastic shell on the loading robot 14. The loading robot 14 adjusts the angle of the plastic shell according to the information identified by the second CCD camera 16.
[0027] The conveying track assembly 15 includes: a mounting frame 151, a track 152, a push motor 153, a push block 154, an adjusting motor 155, a material-picking cylinder 156, and a material-picking nozzle 157. The track 152 is slidably and adjustablely mounted on the mounting frame 151. The plastic shell is placed inside the track 152, and the height of the plastic shell 1 is higher than the height of the track 152 to facilitate pushing by the push block 154. The push motor 153 is mounted on the mounting frame 151; the push block 154 is connected to the output end of the push motor, and the push motor drives the push block to slide on the track, pushing the plastic shell for conveying. The adjusting motor 155 is mounted on the mounting frame 151 and connected to the track 152. The adjusting motor 155 drives the track 152 to the upper position of the mounting frame. A sensor is provided on the side of the picking nozzle 157 to sense whether the plastic shell is in place. By adjusting the position of the track 152, it can be adapted to the sensor to sense different models of plastic shells, thus achieving high versatility. The picking cylinder 156 is located above the end of the track. The picking nozzle 157 is connected to the output shaft of the picking cylinder 156. The picking cylinder 156 drives the picking nozzle 157 to move up and down at the end of the track. The picking cylinder 156 also drives the picking nozzle 157 to press down and pick up the plastic shell at the end of the track.
[0028] When the plastic shell feeding mechanism 10 is working, the storage bin 11 feeds the plastic shells onto the vibratory feeder 12. The first CCD camera 13 takes pictures of the plastic shells on the vibratory feeder 12. The central control system identifies which plastic shells 1 have their suction surfaces facing upwards based on the pictures, and controls the feeding robot 14 to pick up the corresponding plastic shells 1. When there are not many plastic shells with their suction surfaces facing upwards in the vibratory feeder 12, the central control system controls the vibratory feeder to vibrate, flipping the remaining plastic shells over. The feeding robot 14 moves the plastic shells 1 above the second CCD camera 16, and the second CCD camera 16 takes pictures of the angle of the plastic shells on the feeding robot 14. The central control system then controls the feeding robot 14 to... 14. Rotate and adjust the angle of the plastic shell, and the loading robot 14 will place the plastic shell on the track 152. The push motor 153 drives the push block 154 to move, moving the plastic shell on the track 152 toward the material pick-up nozzle 157. After the plastic shell is in place, the material pick-up cylinder 156 drives the material pick-up nozzle 157 to move down, and the material pick-up nozzle 15 picks up the plastic shell. Then, the material pick-up cylinder 156 drives the material pick-up nozzle 157 to move up until the plastic shell positioning mechanism 20 receives the material. After the material pick-up nozzle 157 places the plastic shell on the plastic shell positioning mechanism 20, it will blow air on the plastic shell to stably place the plastic shell on the plastic shell positioning mechanism 20.
[0029] In one embodiment, the plastic shell positioning mechanism 20 includes a forward / backward moving linear module 21, a vertical moving linear module 22, a horizontal moving linear module 23, a flipping component 24, and a positioning component 25. The vertical moving linear module 22 is located at the output end of the forward / backward moving linear module 21, and the forward / backward moving linear module 21 drives the vertical moving linear module 22 to move forward and backward. The horizontal moving linear module 23 is located at the output end of the vertical moving linear module 22, and the vertical moving linear module 22 drives the horizontal moving linear module 23 to move up and down. The forward / backward moving linear module 21, the vertical moving linear module 22, and the horizontal moving linear module 23 work together to complete the forward / backward, horizontal / leftward / upward / downward movement of the plastic shell.
[0030] The flipping component 24 is located at the output end of the left-right moving linear module 23. The left-right moving linear module 23 drives the flipping component 24 to move left and right. When the terminal group 2 to be inserted into the plastic shell is double-row and the double-row terminals need to be mirrored, the flipping component 24 drives the plastic shell to flip 180° to adapt to the pins of different types of connectors. The flipping component 24 includes an adjusting motor 241 and a rotating shaft 242 located on the output shaft of the adjusting motor. The positioning component 25 includes a positioning seat 251, a positioning claw 252, a positioning cylinder 253, and a contour block 254. The positioning seat 251 is located on the output shaft of the adjusting motor and rotates with the output shaft of the adjusting motor. There are two positioning claws 252, which are spaced apart at the end of the positioning seat near the pin mechanism 40. A positioning space 201 for positioning the plastic shell is formed between the two positioning claws. The positioning cylinder 253 is mounted on the positioning seat; the contour block 254 is mounted on the output shaft of the positioning cylinder. The positioning cylinder drives the contour block to extend and insert into the plastic shell for support, preventing the plastic shell from sinking inward.
[0031] When the plastic shell positioning mechanism 20 is working, the forward and backward moving linear module 21 drives the flipping component 24 to move towards the conveying track component 15. After reaching the preset position, the picking cylinder 156 drives the picking nozzle 157 to move down and put the plastic shell into the positioning space 201. The forward and backward moving linear module 21 and the up and down moving linear module 22 drive the flipping component 24 to move and adjust the position. Then, the left and right moving linear module 23 drives the plastic shell to move towards the pin insertion mechanism 40 to insert the pin.
[0032] In one embodiment, the terminal group feeding and bending mechanism 30 includes a terminal group roll assembly 31, a conveying assembly 32, a bending assembly 33, a cutting assembly 34, and a needle feeding assembly 35.
[0033] The terminal group reel assembly 31 includes a reel and a corresponding motor, the structure of which is prior art and will not be described in detail here. The conveying assembly 32 is located beside the output end of the terminal group reel assembly 31. The conveying assembly 32 includes a first needle feeding track 321, a first fine-tuning module 322, a conveying motor 323, and a needle feeding wheel 324. The first needle feeding track 321 has an open-end structure to ensure stable conveying of the terminal group 2, which is conveyed along the first needle feeding track 321. The conveying motor 323 is located at the output end of the first fine-tuning module 322, which adjusts the position of the conveying motor 323 to ensure accurate delivery of the terminal group. The needle feeding wheel 324 is mounted on the output shaft of the conveying motor 323. The outer peripheral edge of the needle feeding wheel is provided with a first protrusion 325 that is adapted to the first material strip hole 6. One end of the needle feeding wheel extends into the first needle feeding track 321. The first protrusion is inserted into the first material strip hole 6. The needle feeding wheel rotates, driving the terminal group to be conveyed.
[0034] The bending assembly 33 is located beside the output end of the conveying assembly 32 and is used to bend the terminal group 2 to a preset length. The bending assembly 33 includes a mounting frame 331, a conveying block 332, a clamping cylinder 333, a pressure block 334, a tilting cylinder 335, a tilting seat 336, and a bending block 337. The conveying block is located on the mounting frame, and the terminal group 2 is conveyed along the top surface of the conveying block 332 after being output from the first needle feeding track 321. The conveying block 332 serves to support the conveying process. The clamping cylinder 333 is located on the mounting frame 331. The pressure block 334 is located on the output of the clamping cylinder 333. The clamping cylinder 333 drives the pressure block 334 to move downward to press the material strip end of the terminal group onto the conveying block 332, which serves to position the terminal group and prevent it from tilting.
[0035] The flipping cylinder 335 is mounted on the mounting frame 331; the flipping seat 336 is rotatably mounted on the mounting frame 331 and is connected to the output shaft of the flipping cylinder 335 through a first gear structure 338 (a gear and rack engagement), and the flipping cylinder 335 drives the flipping seat to flip. The flipping seat 336 has a needle feeding space 301 that communicates with the output end of the first needle feeding track 321, the conveying block 332 is located in the needle feeding space, and the plug-in end of the terminal group extends into the needle feeding space 301; the bending block 337 is mounted on the flipping seat 336 and is located beside the conveying block 332; the flipping seat drives the bending block 337 to flip downward, and the bending block 337 bends the plug-in end of the terminal group.
[0036] When the bending assembly 33 is working, firstly, the pressing cylinder 333 drives the pressing block 334 to press down, pressing the end of the terminal group material strip on the conveying block 332, and the terminal group plug-in end extends out of the conveying block 332; then, the flipping cylinder 335 drives the flipping seat 336 and the bending block 337 to rotate, the bending block 337 contacts the terminal group plug-in end, and bends it along the conveying block (the bending angle is 90° in this embodiment).
[0037] The cutting assembly 34 includes a second needle feed track 341, an upper cylinder 342, a mounting block 343, positioning cones 344, a first cutting pin 347, a lower cylinder 345, and a top cutting block 346. The second needle feed track 341 connects to the output end of the needle feed space 301, and the bent terminal group enters the second needle feed track 341. The upper cylinder 342 is located above the output end of the second needle feed track 341, and the mounting block 343 is disposed on the output shaft of the upper cylinder 342. There are multiple positioning cones 344, which are spaced apart on the mounting block 343 and connected to the mounting block 343 by springs. The positioning cones 344 are inserted into the first material strip hole 6 for flexible positioning. The first cutting pin 347 is located on the mounting block near the output end of the second needle feed track 341. The upper cylinder 342 drives the first cutting pin 347 to press down, pressing it onto the material strip of the terminal group 2 and cutting the material strip. There is a height difference between the first cutting pin 347 and the positioning cone 344. The positioning cone 344 first presses and positions the terminal group, and the first cutting pin 347 can then cut the material strip. The lower cylinder 345 is located below the output end of the second needle feed track 341; the top cutting block 346 is located on the output shaft of the lower cylinder 345 and is vertically opposite to the positioning cone 344. The upper cylinder 342 drives the first cutting pin 347 to press down, and the lower cylinder 345 drives the top cutting block 346 to push up, breaking the terminal group along the end position of the second needle feed track 341.
[0038] When the cutting assembly 34 is working, the upper cylinder 342 drives the mounting block 343 and the positioning cone 344 to press down, and the lower cylinder 345 drives the top cutting block 346 to push up. After the terminal group is pressed, the terminal group strip is cut off under the force of the first cutting nail 347 and the top cutting block 346.
[0039] The needle feeding assembly 35 is disposed opposite to the cutting assembly 34; the needle feeding assembly includes a needle feeding cylinder 351, a needle feeding slide 352, and a gripper cylinder 353; the needle feeding cylinder 351 drives the needle feeding slide 352 to slide back and forth, thereby realizing the feeding of the cut terminal group. The gripper cylinder 353 is disposed on the needle feeding slide 352, and the needle gripper 354 on the gripper cylinder 353 grips the insertion end of the terminal group; the needle feeding cylinder 351 drives the needle gripper 354 to convey the terminal group to the needle insertion mechanism 40.
[0040] When the needle feeding assembly 35 is working, the gripper cylinder 353 drives the needle gripper 354 to grip the plug end of the terminal group (at this time, the terminal group has been cut by the cutting assembly 34). Then, the needle feeding cylinder 351 drives the needle feeding slide 352 to transport the cut terminal group to the needle insertion mechanism 40, and delivers the cut terminal group to the needle insertion mechanism.
[0041] In another embodiment, if the connector is a double-row terminal connector, then there are two terminal group feeding and bending mechanisms 30, with the two terminal group feeding and bending mechanisms 30 arranged back and forth at intervals, and the two feeding each other in a cross manner.
[0042] In one embodiment, the pin insertion mechanism 40 includes a guide assembly 41 and a positioning pin assembly 42. The positioning pin assembly 42 is located beside the output end of the pin feeding assembly 35 and receives the terminal group fed by the pin feeding assembly 35. The positioning pin assembly 42 includes a drive cylinder 421, a rotating shaft 422, a pin insertion cylinder 423, an abutment block 424, and a pin insertion block 425. The rotating shaft 422 is connected to the output shaft of the drive cylinder 421 via a second gear structure 426. The second gear structure 426 is a gear (not shown) and rack meshing structure, with the gear mounted on the rotating shaft and the rack connected to the output shaft of the drive cylinder. The pin insertion cylinder 423 is located at one end of the rotating shaft 422 and rotates with the rotating shaft 422.
[0043] The abutment block 424 and the pin block 425 are respectively disposed on the pin cylinder 423. The pin cylinder 423 drives the abutment block 424 and the pin block 425 to move closer or further away from each other, thereby clamping and releasing the multi-terminal group. The rear end face of the abutment block 424 is flat and is used to abut against the end of the terminal group material strip. The front end face of the pin block 425 is recessed with a first groove 401 that is adapted to the end of the terminal group material strip. The first groove 401 plays a positioning role. The abutment block 424 and the pin block 425 clamp the end of the terminal group material strip. The insertion end of the terminal group extends forward from the front end face of the abutment block 425, that is, towards the positioning component 25.
[0044] The guide component 41 is located above the positioning pin component 42. The wire component 41 includes a guide cylinder 411 and a guide block 412 connected to the output end of the guide cylinder 411. The guide block 412 has a second groove 402 that matches the bending position of the terminal group. The guide cylinder drives the guide block 412 to press down, so that the bending position of the terminal group is pressed into the second groove 402. In addition to guiding the terminal group during insertion, the guide block 412 also effectively prevents the terminal group from tilting upward.
[0045] When the pin insertion mechanism 40 is working, the drive cylinder 421 first drives the abutment block 424 and the pin insertion block 425 to rotate, so that the pin assembly 35 is delivered to the terminal group position. The pin insertion cylinder 423 drives the abutment block 424 and the pin insertion block 425 to clamp the terminal group 2. The drive cylinder 421 drives the terminal group 2 to rotate so that the terminal group insertion end faces the positioning component 25. Then, the guide cylinder 411 drives the guide block 412 to press down and press the terminal group insertion end for guidance. Then, the plastic shell positioning mechanism 20 drives the plastic shell 1 to move towards the terminal group insertion end for the first time, pre-inserting the terminal group insertion end into the plastic shell 1. The guide cylinder 411 drives the guide block 412 to rise and no longer press the terminal group. Finally, the plastic shell positioning mechanism 20 drives the plastic shell 1 to move towards the terminal group insertion end for the second time, fully inserting the terminal group insertion end into the plastic shell 1.
[0046] The strip cutting mechanism 50 is existing technology, which uses a cylinder structure to drive a cutter to cut and remove the terminal block strip. The structure of the strip cutting mechanism 50 will not be described in detail. The plastic shell positioning mechanism 20 sends the semi-finished product with the inserted pins to the strip cutting mechanism 50 to cut off the strip.
[0047] In one embodiment, the welding foot bending mechanism 60 includes a bending motor 61, a rotating frame 62 connected to the output shaft of the bending motor 61, a lower bending block 63 disposed on the rotating frame 62, a bending cylinder 64 located beside the rotating frame 62, and an upper bending block 65 connected to the output shaft of the bending cylinder 64. The bending cylinder 64 is used to adjust the position of the upper bending block 65. The upper bending block 65 and the lower bending block 63 are adjacent to each other, and the space between them allows the end of the terminal group material strip to extend into. The semi-finished product positioning mechanism 70 drives the end of the terminal group material strip to insert between the upper bending block 65 and the lower bending block 63. The bending motor 61 drives the lower bending block 63 to rotate, bending the end of the terminal group material strip to form a welding foot.
[0048] When the welding foot bending mechanism 60 is working, the second transfer component 102 delivers the semi-finished connector to the welding foot bending mechanism 60 and extends the material strip end (welding end) of the terminal group between the upper bending block 65 and the lower bending block 63; the bending motor 61 drives the rotating frame 62 to rotate the upper and lower bending blocks 63, bending the material strip end of the terminal group along the upper bending block 65 to form a welding foot.
[0049] The semi-finished product positioning mechanism 70 has the same structure as the plastic shell positioning mechanism 20. The semi-finished product positioning mechanism 70 is used to position the semi-finished product (terminal assembly inserted into the plastic shell) and cooperates with the insert assembly 85 to complete the insertion of the shielding sheet into the plastic shell. Its principle is basically the same as that of the insert terminal assembly. The semi-finished product positioning mechanism 70 is connected between the shielding sheet insertion and removal mechanism 80 and the unloading mechanism 90.
[0050] In one embodiment, the shielding sheet insertion and removal mechanism 80 includes a shielding sheet roll feeding assembly 81, a drive feeding assembly 82, a shielding sheet strip cutting assembly 83, a transfer assembly 84, an insertion assembly 85, and a shielding sheet strip removal assembly 86; the shielding sheet roll feeding assembly 81 is used for feeding the shielding sheet roll.
[0051] The drive feeding assembly 82 includes a feeding track 821, a second fine-tuning module 822, a feeding motor 823, and a feeding wheel 824; the shielding sheet group 7 is conveyed along the feeding track 821; the feeding motor 823 is located at the output end of the second fine-tuning module 822, and the second fine-tuning module adjusts the position of the feeding motor 823; the feeding wheel 824 is located on the output shaft of the feeding motor 823, and the outer peripheral edge of the feeding wheel 824 is provided with second protrusions 825 that are adapted to the second material strip hole 8, and one end of the feeding wheel 824 extends into the feeding track 821, and the second protrusions 825 are inserted into the second material strip hole 8; the working principle of the drive feeding assembly 82 is the same as that of the conveying assembly 32.
[0052] The shielding sheet material cutting assembly 83 is located beside the output end of the feeding track 821. The shielding sheet material cutting assembly 83 includes a first cylinder 831, a first top block 832, a second cylinder 833, a second top block 835, and a second cutting pin 834 disposed on the second top block. The first cylinder 831 drives the first top block 832 and the second cylinder 833 drives the second top block 835 to press down the shielding sheet group 7 output from the feeding track 821. The second cutting pin 834 cuts the material between adjacent shielding sheets. The working principle of the shielding sheet material cutting assembly 83 is basically the same as that of the cutting assembly 34.
[0053] The transfer component 84 is connected between the shielding sheet material cutting component 83 and the insert component 85. The transfer component 84 includes a third cylinder 841 and a clamp cylinder 842. The third cylinder 841 drives the clamp cylinder 842 to move up and down. The clamp cylinder 842 grabs the cut shielding sheet 4 from the shielding sheet material cutting component 83 and then conveys the shielding sheet 4 to the insert component 85.
[0054] The insert assembly 85 includes a first motor 851, a first sliding seat 852 located at the output end of the first motor, a second motor 853 located at the first sliding seat, a mounting seat 854 located at the output shaft of the second motor 853, a clamping cylinder 855 located at the mounting seat, and a clamping claw 856 located on the clamping cylinder 855; the clamping cylinder 855 drives the clamping claw 856 to grab the shielding sheet 4 on the clamping cylinder 842; the second motor 853 drives the shielding sheet 4 to flip; the first motor 851 drives the first sliding seat 852 to slide backward so that the shielding sheet 4 comes to the front of the semi-finished product positioning mechanism 70; the output end of the semi-finished product positioning mechanism 70 moves toward the shielding sheet 4 to insert the shielding sheet 4 into the semi-finished product.
[0055] When the insert assembly 85 is working, the shielding sheet roll feeding assembly 81 unwinds the shielding sheet roll, and drives the feeding assembly 82 to accurately transport the shielding sheet group; the shielding sheet strip cutting assembly 83 cuts the shielding sheet group to a preset length; the transfer assembly 84 picks up the cut shielding sheet and delivers it to the insert assembly 85; the clamping cylinder 855 drives the clamping claw 856 to clamp the shielding sheet 4 on the transfer assembly 84; then, the second motor 853 drives the mounting base 854 and the shielding sheet 4 to rotate 180° to complete the avoidance and rotation of the shielding sheet; then, the first motor 851 drives the first sliding base 852 and the shielding sheet 4 to move towards the shielding sheet strip removal assembly 86, and arrive at the output end position of the semi-finished product positioning mechanism 70; the semi-finished product positioning mechanism 70 drives the semi-finished product to be inserted into the position of the shielding sheet 4, inserting the shielding sheet 4 into the semi-finished product, completing the insert assembly.
[0056] The shielding sheet strip removal assembly 86 is located beside the insert assembly 85. The shielding sheet strip removal assembly 86 includes a third motor 861, a second sliding seat 862 located at the output end of the third motor 861, and a rocker block 863 located on the second sliding seat 862. The semi-finished product positioning mechanism 70 moves the semi-finished product with the inserted shielding sheet to the position of the shielding sheet strip removal assembly 86 and inserts the strip of the shielding sheet into the slot 864 of the rocker block 863. The third motor 861 drives the second sliding seat 862 to move back and forth, causing the rocker block 863 to move left and right (i.e., rock left and right), breaking the strip of the shielding sheet inserted into the slot 864.
[0057] The unloading mechanism 90 is used to convey and unload the finished product after inserting the insert. Its structure is that the nozzle picks up the product and the linear module drives the nozzle to move to complete the unloading.
[0058] This equipment also includes a terminal trimming mechanism 100, which is located between the solder leg bending mechanism 60 and the shield insert / remove mechanism 80. After the terminal assembly strip end is cut off, the terminal head may not be aligned. The terminal trimming mechanism 100 then trims the terminal assembly again to align the ends. The specific structure of the terminal trimming mechanism 100 is existing technology and will not be described in detail. For example, a cylinder drives the cutter to cut up and down.
[0059] This equipment also includes a transfer mechanism, which includes a first transfer component 111, a second transfer component 112, a third transfer component 113, and a fourth transfer component 114; the first transfer component 111 is connected between the plastic shell feeding mechanism 10 and the second transfer component 112; the second transfer component 112 is connected between the welding leg bending mechanism 60 and the terminal trimming mechanism 100; and the third transfer component 113 is connected between the second transfer component 112 and the semi-finished product positioning mechanism 70.
[0060] In this embodiment, the first transfer component 111 is a linear module structure, and a suction nozzle is provided on the linear module structure for picking up the plastic shell. The second transfer component 112 is basically the same in structure as the plastic shell positioning mechanism 20, and the movement of the product is completed by the cooperation of multiple linear modules; the third transfer component 113 includes a motor, a rotating arm provided on the output shaft of the motor, and a suction nozzle provided on the rotating arm. The rotating arm and the suction nozzle are driven to rotate by the motor to complete the connection between the second transfer component 112 and the semi-finished product positioning mechanism 70.
[0061] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A flexible pin insertion machine for a connector, characterized in that: include, Plastic shell feeding mechanism (10) is used for automatic feeding of plastic shell (1); The plastic shell positioning mechanism (20) is located on the side of the output end of the plastic shell feeding mechanism (10); Terminal group feeding and bending mechanism (30) is used to feed terminal group (2) and bend the terminal group plug end, and to cut terminal group (2) to a preset length; The pin insertion mechanism (40) is located on the side of the output end of the terminal group feeding and cutting mechanism (30) and is arranged opposite to the plastic shell positioning mechanism (20); The strip cutting mechanism (50) is located on the side of the pin insertion mechanism (40) and is used to cut the terminal group strip (3); The welding leg bending mechanism (60) is located beside the strip cutting mechanism (50); The semi-finished product positioning mechanism (70) is located next to the weld leg bending mechanism (60), and the semi-finished product positioning mechanism (70) is used to position the semi-finished product after the weld leg is bent; A shielding sheet insertion and removal mechanism (80) is arranged opposite to the semi-finished product positioning mechanism (70). The shielding sheet insertion and removal mechanism (80) feeds the shielding sheet (4), inserts the sheet, and removes the shielding sheet strip (5). The feeding mechanism (90) is located on the side of the output end of the shielding sheet insertion and removal mechanism (80).
2. The flexible pin insertion machine for the connector according to claim 1, characterized in that: The plastic shell feeding mechanism (10) includes: a storage bin (11), a vibratory feeder (12), a first CCD camera (13), a feeding robot (14), a second CCD camera (16), and a conveying track assembly (15). The vibratory feeder (12) is located beside the output end of the conveying storage bin (11); the CCD camera (13) is located above the vibratory feeder; the loading robot (14) is located beside the vibratory feeder and is connected between the vibratory feeder and the conveying track assembly (15); the second CCD camera (16) is located beside the loading robot (14). The conveying track assembly (15) includes: a mounting frame (151), a track (152), a push motor (153), a push block (154), an adjusting motor (155), a material picking cylinder (156), and a material picking nozzle (157); the track (152) is slidably mounted on the mounting frame (151), the plastic shell is placed inside the track, and the height of the plastic shell is higher than the height of the track; the push motor (153) is mounted on the mounting frame (151); the push block (154) is connected to the output end of the push motor, and the push motor drives the push block to slide on the track, pushing the plastic shell for conveying; The adjusting motor (155) is located on the mounting frame and connected to the track (152). The adjusting motor (155) drives the track to the upper position of the mounting frame. The material picking cylinder (156) is located above the end of the track. The material picking nozzle (157) is connected to the output shaft of the material picking cylinder (156). The material picking cylinder (156) drives the material picking nozzle (157) to move up and down at the end of the track.
3. The flexible pin insertion machine for the connector according to claim 1, characterized in that: The plastic shell positioning mechanism (20) includes a front-to-back linear module (21), a vertical linear module (22), a left-to-right linear module (23), a flipping component (24), and a positioning component (25). The vertical moving linear module (22) is located at the output end of the horizontal moving linear module (21), and the horizontal moving linear module (21) drives the vertical moving linear module (22) to move forward and backward; the horizontal moving linear module (23) is located at the output end of the vertical moving linear module (22), and the vertical moving linear module (22) drives the horizontal moving linear module (23) to move up and down; the flipping component (24) is located at the output end of the horizontal moving linear module (23), and the horizontal moving linear module (23) drives the flipping component (24) to move left and right; The flipping assembly (24) includes an adjusting motor (241) and a rotating shaft (242) on the output shaft of the adjusting motor; the positioning assembly (25) includes a positioning seat (251), positioning claws (252), a positioning cylinder (253), and a contour block (254); the positioning seat (251) is located on the output shaft of the adjusting motor and rotates with the output shaft of the adjusting motor; there are two positioning claws (252), which are spaced apart on the positioning seat near the end of the pin insertion mechanism (40), and a positioning space (201) for positioning the plastic shell is formed between the two positioning claws; the positioning cylinder (253) is located on the positioning seat; the contour block (254) is located on the output shaft of the positioning cylinder, and the positioning cylinder drives the contour block to extend and insert into the plastic shell.
4. The flexible pin insertion machine for the connector according to claim 1, characterized in that: The terminal group feeding and bending mechanism (30) includes a terminal group roll assembly (31), a conveying assembly (32), a bending assembly (33), a cutting assembly (34), and a needle feeding assembly (35). The conveying assembly (32) is located on the side of the output end of the terminal group winding assembly (31); the conveying assembly (32) includes a first needle feeding track (321), a first fine-tuning module (322), a conveying motor (323), and a needle feeding wheel (324); the terminal group (2) is conveyed along the first needle feeding track (321); the conveying motor (323) is located at the output end of the first fine-tuning module (322), and the first fine-tuning module adjusts the position of the conveying motor; the needle feeding wheel is located on the output shaft of the conveying motor, and the outer peripheral edge of the needle feeding wheel is provided with a first protrusion (325) that is adapted to the first material strip hole (6), and one end of the needle feeding wheel extends into the first needle feeding track (321), and the first protrusion is inserted into the first material strip hole; The bending assembly (33) is located beside the output end of the conveying assembly (32); the bending assembly (33) includes a mounting frame (331), a conveying block (332), a clamping cylinder (333), a pressure block (334), a tilting cylinder (335), a tilting seat (336), and a bending block (337); the conveying block is located on the mounting frame, and the terminal group (2) is conveyed along the top surface of the conveying block (332) after being output from the first needle feeding track (321); the clamping cylinder is located on the mounting frame; the pressure block is located on the output of the clamping cylinder, and the clamping cylinder drives the pressure block to move down to press the material strip end of the terminal group onto the conveying block; the tilting cylinder (335) is located on the mounting frame (331); The flip seat (336) is rotatably mounted on the mounting bracket (331) and connected to the output shaft of the flip cylinder (335) via a first gear structure (338). The flip cylinder (335) drives the flip seat to flip. The flip seat (336) has a needle feeding space (301) that communicates with the output end of the first needle feeding track (321). The conveying block (332) is located in the needle feeding space, and the plug-in end of the terminal group extends into the needle feeding space (301). The bending block (337) is mounted on the flip seat (336) and is located next to the conveying block (332). The flip seat drives the bending block (337) to flip downward, and the bending block (337) bends the plug-in end of the terminal group. The cutting assembly (34) includes a second needle feed track (341), an upper cylinder (342), a mounting block (343), a positioning cone (344), a first cutting pin (347), a lower cylinder (345), and a top cutting block (346); the second needle feed track (341) is connected to the output end of the needle feed space (301); the upper cylinder (342) is located above the output end of the second needle feed track (341), and the mounting block (343) is located on the output shaft of the upper cylinder (342); there are multiple positioning cones (344), which are spaced apart on the mounting block and connected by springs. The positioning cone is inserted into the first material strip hole (6) and connected to the mounting block; the first cutting nail (347) is located on the mounting block near the output end of the second needle feed track (341); the lower cylinder (345) is located below the output end of the second needle feed track (341); the top cutting block (346) is located on the output shaft of the lower cylinder (345) and is directly opposite the positioning cone (344); the upper cylinder (342) drives the first cutting nail (347) to press down, and the lower cylinder (345) drives the top cutting block (346) to push up, breaking the terminal group along the end position of the second needle feed track (341); The needle feeding assembly (35) is disposed opposite to the cutting assembly (34); the needle feeding assembly includes a needle feeding cylinder (351), a needle feeding slide (352), and a gripper cylinder (353); the needle feeding cylinder (351) drives the needle feeding slide (352) to slide back and forth; the gripper cylinder (353) is disposed on the needle feeding slide (352), and the gripper (354) on the gripper cylinder (353) grips the plug end of the terminal group; the needle feeding cylinder (351) drives the gripper (354) to convey to the needle insertion mechanism (40).
5. The flexible pin insertion machine for the connector according to claim 4, characterized in that: The pin insertion mechanism (40) includes a guide assembly (41) and a positioning pin assembly (42); the positioning pin assembly (42) is located beside the output end of the pin feeding assembly (35); the positioning pin assembly (42) includes a drive cylinder (421), a rotating shaft (422), a pin insertion cylinder (423), an abutment block (424), and a pin insertion block (425); the rotating shaft (422) is connected to the output shaft of the drive cylinder (421) through a second gear structure (426); the pin insertion cylinder (423) is located at one end of the rotating shaft and rotates with the rotating shaft; The abutment block (424) and the pin block (425) are respectively disposed on the pin cylinder (423). The pin cylinder (423) drives the abutment block (424) and the pin block (425) to move closer to or further away from each other. The rear end face of the abutment block (424) is flat and is used to abut against the end of the terminal group material strip. The front end face of the pin block is recessed with a first groove (401) that is adapted to the end of the terminal group material strip. The abutment block and the pin block clamp the end of the terminal group material strip. The terminal group insertion end extends forward out of the front end face of the abutment block. The guide assembly (41) is located above the positioning pin assembly (42). The wire assembly (41) includes a guide cylinder (411) and a guide block (412) connected to the output end of the guide cylinder (411). The guide block (412) has a second groove (402) that matches the bending position of the terminal group. The guide cylinder drives the guide block (412) to press down, so that the bending position of the terminal group is pressed into the second groove (402).
6. The flexible pin insertion machine for the connector according to claim 1, characterized in that: The welding foot bending mechanism (60) includes a bending motor (61), a rotating frame (62) connected to the output shaft of the bending motor (61), a lower bending block (63) on the rotating frame (62), a bending cylinder (64) located on the side of the rotating frame (62), and an upper bending block (65) connected to the output shaft of the bending cylinder (64). The upper bending block and the lower bending block are adjacent to each other. The semi-finished product positioning mechanism (70) drives the end of the terminal group material strip to be inserted between the upper bending block and the lower bending block. The bending motor (61) drives the lower bending block (63) to rotate, bending the end of the terminal group material strip to form a welding foot.
7. The flexible pin insertion machine for the connector according to claim 1, characterized in that: The shielding sheet insertion and removal mechanism (80) includes a shielding sheet roll feeding assembly (81), a drive feeding assembly (82), a shielding sheet strip cutting assembly (83), a transfer assembly (84), an insertion assembly (85), and a shielding sheet strip removal assembly (86). The drive feeding assembly (82) includes a feeding track (821), a second fine-tuning module (822), a feeding motor (823), and a feeding wheel (824); the shielding sheet group (7) is conveyed along the feeding track (821); the feeding motor (823) is located at the output end of the second fine-tuning module (822), and the second fine-tuning module adjusts the position of the feeding motor (823); the feeding wheel (824) is located on the output shaft of the feeding motor (823), and the outer peripheral edge of the feeding wheel (824) is provided with a second protrusion (825) that is adapted to the second material strip hole (8), and one end of the feeding wheel (824) extends into the feeding track (821), and the second protrusion (825) is inserted into the second material strip hole (8); The shielding sheet material cutting assembly (83) is located on the side of the output end of the feeding track (821); the shielding sheet material cutting assembly (83) includes a first cylinder (831), a first top block (832), a second cylinder (833), a second top block (835), and a second cutting nail (834) disposed on the second top block. The first cylinder (831) drives the first top block (832) and the second cylinder (833) drive the second top block (835) to press down the shielding sheet group (7) output from the feeding track (821), and the second cutting nail (834) acts on the material of the shielding sheet group (7) to cut it. The transfer component (84) is connected between the shielding sheet material cutting component (83) and the insert component (85). The transfer component (84) includes a third cylinder (841) and a clamp cylinder (842). The third cylinder (841) drives the clamp cylinder (842) to move up and down. The clamp cylinder (842) grabs the cut shielding sheet (4) from the shielding sheet material cutting component (83). The insert assembly (85) includes a first motor (851), a first sliding seat (852) located at the output end of the first motor, a second motor (853) located at the first sliding seat, a mounting seat (854) located at the output shaft of the second motor (853), a clamping cylinder (855) located at the mounting seat, and a clamping claw (856) located on the clamping cylinder (855); the clamping cylinder (855) drives the clamping claw (856) to grab the shielding sheet (4) on the clamping cylinder (842); the second motor (853) drives the shielding sheet (4) to flip; the first motor (851) drives the first sliding seat (852) to slide backward so that the shielding sheet (4) comes to the front of the semi-finished product positioning mechanism (70); the output end of the semi-finished product positioning mechanism (70) moves toward the shielding sheet (4) and inserts the shielding sheet (4) into the semi-finished product; The shielding sheet strip removal assembly (86) is located beside the insert assembly (85). The shielding sheet strip removal assembly (86) includes a third motor (861), a second sliding seat (862) located at the output end of the third motor (861), and a rocker block (863) located on the second sliding seat (862). The semi-finished product positioning mechanism (70) moves the semi-finished product with the inserted shielding sheet to the position of the shielding sheet strip removal assembly (86) and inserts the strip of the shielding sheet into the slot (864) of the rocker block (863). The third motor (861) drives the second sliding seat (862) to move back and forth, driving the rocker block (863) to move left and right, breaking the strip of the shielding sheet inserted into the slot (864).
8. The flexible pin insertion machine for the connector according to claim 3, characterized in that: The semi-finished product positioning mechanism (70) has the same structure as the plastic shell positioning mechanism (20).
9. The flexible pin insertion machine for the connector according to claim 1, characterized in that: It also includes a terminal trimming mechanism (100) located between the solder foot bending mechanism (60) and the shield insert / remove mechanism (80).
10. The flexible pin insertion machine for the connector according to claim 9, characterized in that: It also includes a transfer mechanism, which includes a first transfer component (111), a second transfer component (112), and a third transfer component (113); the first transfer component (111) is connected between the plastic shell feeding mechanism (10) and the second transfer component (112); the second transfer component (112) is connected between the welding leg bending mechanism (60) and the terminal trimming mechanism (100); the third transfer component (113) is connected between the second transfer component (112) and the semi-finished product positioning mechanism (70).
Citation Information
Cited By
Connector assembling equipment
CN121663284A