AGV brush plate with outgoing line
By designing wiring, contact, and buffer mechanisms, the problem of AGV brush plate single-end cable bending, which is laborious and easily damaged, was solved. This enabled direct cable connection, reduced wear, and improved the stability of the charging system and the reliability of electrical connections.
Patent Information
- Application Number
- CN202510946449.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-09
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2045-07-09
AI Technical Summary
The existing AGV ground charging brush plate requires a 90° bend at one end for the cable to exit, which makes the cable prone to damage, laborious, and affects the stability of the charging system.
Design an AGV brush plate with end-out cable, which adopts a wiring mechanism, a contact mechanism and a buffer mechanism. The wiring mechanism realizes direct cable connection, the contact mechanism avoids static friction, and the buffer mechanism absorbs impact force to ensure the stability of electrical connection.
Reduce cable bending requirements, lower wear risk, improve the stability and reliability of the charging system, extend component life, enhance sealing performance, and ensure stable power transmission.
Smart Images

Figure CN120895944B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of AGV brush plate, in particular to an AGV brush plate with end outlet. BACKGROUND
[0002] When the AGV trolley is charging, the AGV brush block slides onto the AGV brush plate through the right slope, then the AGV brush block makes contact through the action of the spring, and then charges, after being fully charged, the AGV brush block retreats from the right side.
[0003] In the AGV trolley ground charging system, when the ground charging brush plate is not pre-buried in the ground, single-end outlet is adopted, and the cable needs to be bent 90° during installation. This is because the ground charging brush plate usually needs to maintain a specific positional relationship with the ground to realize effective docking with the charging part of the AGV trolley. After the cable is drawn out from the single end of the brush plate, in order to reasonably layout the cable, avoid affecting the normal driving of the AGV trolley, and meet the layout requirements of the overall charging system, it needs to be bent 90° to fit the ground or related installation structure. Just like arranging the electric wire in our home, in order to let the electric wire not to scatter randomly, affect the appearance and safety, it will be arranged according to a certain direction and angle. However, due to the hard texture of the cable, it is difficult to bend 90°, which is like bending a hard bamboo pole. The hard cable has high rigidity and anti-deformation ability due to its internal material and structure, so forcibly bending not only needs to consume a lot of effort, but also easily causes damage to the internal wires of the cable and the rupture of the insulation layer, affecting the service life and charging performance of the cable, and further affecting the stability and reliability of the entire ground charging system. SUMMARY
[0004] (I) Technical problems solved
[0005] In view of the deficiencies of the prior art, the present application provides an AGV brush plate with end outlet, which solves the problem that the cable of the AGV ground charging brush plate with single-end outlet needs to be bent 90° to adapt to the layout, but it is difficult and easy to damage, affecting the charging and system stability.
[0006] (II) Technical solutions
[0007] In order to achieve the above object, the present application provides the following technical scheme: an AGV brush plate with terminal outgoing line, comprising: a brush block arranged on an AGV trolley; a brush plate arranged on the ground; a wiring mechanism, a groove is formed on the side of the brush plate, and the groove is used for mounting the wiring mechanism; a contact mechanism arranged on the brush plate; a buffer mechanism arranged at the bottom of the contact mechanism; the wiring mechanism comprises an access line, a sealing plug is arranged on the access line, the sealing plug is inserted into the brush plate, a connecting ring is connected to the access line, a positioning bolt is connected to the bottom of the connecting ring, a connecting column is arranged at the top of the connecting ring, a connecting cap is slidably connected to the outer wall of the connecting column, and a spring I is arranged between the connecting cap and the connecting ring; the wiring mechanism is used for directly connecting the brush plate without bending, the contact mechanism rotates when it contacts the brush block, and the buffer mechanism buffers when the contact mechanism is impacted.
[0008] Preferably, one end of the spring I is fixedly connected to the connecting cap, and the other end of the spring I is fixedly connected to the connecting ring.
[0009] Preferably, the contact mechanism comprises an electrically conductive plate, a support frame is fixedly connected to the electrically conductive plate, two symmetrical transmission rollers are rotatably connected to the inner wall of the support frame, a transmission track is drivingly connected to the two transmission rollers, and positioning rollers are arranged in an array on the inner wall of the support frame.
[0010] Preferably, the buffer mechanism comprises a magnetic hollow column and a containing groove, the containing groove is formed on the inner wall of the brush plate, the magnetic hollow column is fixedly connected to the inner wall of the containing groove, a magnetic ring is slidably connected to the inner wall of the magnetic hollow column, a connecting sleeve is fixedly connected to the top of the magnetic ring, a spring II is arranged between the connecting sleeve and the containing groove, and the top of the connecting sleeve is fixedly connected to the electrically conductive plate.
[0011] Preferably, one end of the spring II is fixedly connected to the inner wall of the containing groove, and the other end of the spring II is fixedly connected to the connecting sleeve.
[0012] Preferably, the sealing plug is made of rubber material, and an annular sealing groove is arranged on the surface of the sealing plug; and a sealing rubber ring is arranged on the insertion part of the brush plate corresponding to the sealing plug.
[0013] Preferably, the surface of the transmission roller is provided with anti-skid patterns, and the transmission track is made of metal material.
[0014] Preferably, the electrically conductive plate and the support frame are connected in a bolted manner, and the magnetic hollow column is made of permanent magnetic material.
[0015] Preferably, the surface of the magnetic ring is provided with a wear-resistant coating, and an inclined surface is formed on the brush plate.
[0016] (Three) beneficial effects
[0017] Compared with the prior art, the application provides an AGV brush plate with an end outgoing line, which has the following beneficial effects:
[0018] 1. The AGV brush plate with an end outgoing line is installed on the groove on the side of the brush plate by the wiring mechanism, which provides physical protection for the cable, reduces the risk of collision and scratching of the cable by the outside world, and reduces the probability of system failure. On the other hand, it reduces the need for cable bending, avoids the problems of laborious bending and easy damage, and ensures stable transmission of electric energy.
[0019] 2. The AGV brush plate with an end outgoing line is provided with a transmission roller and a transmission track, so that the transmission roller can be driven to rotate when the brush block contacts the transmission track, avoiding static friction, reducing excessive wear of the brush block and the contact mechanism, and prolonging the service life of the components.
[0020] 3. The AGV brush plate with an end outgoing line is provided with a spring II, which plays a buffering role when the AGV dolly is charging, absorbs the impact force generated by the extrusion of the brush block on the transmission track, and reduces the damage to the contact mechanism and the wiring mechanism.
[0021] 4. The AGV brush plate with an end outgoing line is provided with a magnetic attraction between the magnetic attraction ring and the magnetic attraction hollow column, which generates resistance when the AGV dolly moves away after charging, causing the connecting sleeve and the conductive plate to move upward slowly, avoiding violent collision, further protecting electrical components, and ensuring that the contact mechanism can return to the power-off state smoothly.
[0022] 5. The AGV brush plate with an end outgoing line is provided with a sealing plug made of rubber material and having a ring-shaped sealing groove on the surface, and a sealing rubber ring at the plug-in part of the brush plate, which effectively prevents dust, water vapor and other external factors from entering, enhances the sealing performance of the wiring part, and ensures the stability of electrical connection. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 The application provides a structure diagram of the AGV brush plate with an end outgoing line;
[0024] Figure 2 The application provides a structure diagram of the AGV brush plate with an end outgoing line;
[0025] Figure 3 The application provides a structure diagram of the AGV brush plate with an end outgoing line;
[0026] Figure 4 The application provides a structure diagram of the AGV brush plate with an end outgoing line;
[0027] Figure 5A structure schematic view of a cross section of a brush plate transmission track part of an AGV with end outgoing lines according to the present application;
[0028] Figure 6 A brush plate of an AGV with end outgoing lines according to the present application Figure 2 An enlarged structure schematic view of A in the middle;
[0029] Figure 7 A structure schematic view of a cross section of a connecting sleeve of a brush plate of an AGV with end outgoing lines according to the present application.
[0030] In the figure: 1, brush block; 2, brush plate; 3, wiring mechanism; 31, incoming line; 32, sealing plug; 33, connecting ring; 34, positioning bolt; 35, connecting column; 36, connecting cap; 37, spring one; 4, contact mechanism; 41, conductive plate; 42, support frame; 43, transmission roller; 44, transmission track; 45, positioning roller; 5, buffer mechanism; 51, magnetic attraction hollow column; 52, magnetic attraction ring; 53, connecting sleeve; 54, spring two; 55, containing groove. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0032] Please refer to Figures 1-7The utility model provides an AGV brush plate of terminal outgoing line, which comprises a brush block 1 arranged on an AGV, a brush plate 2 arranged on the ground, a wiring mechanism 3, a slot is formed in the side of the brush plate 2, and the slot is used for mounting the wiring mechanism 3, a contact mechanism 4 arranged on the brush plate 2, and a buffer mechanism 5 arranged at the bottom of the contact mechanism 4. The wiring mechanism 3 comprises an access line 31, a sealing plug 32 arranged on the access line 31, the sealing plug 32 is inserted into the brush plate 2, the access line 31 is connected with a connecting ring 33, the bottom of the connecting ring 33 is connected with a positioning bolt 34, the positioning bolt 32 fixes the connecting ring 33 on the brush plate 2, the top of the connecting ring 33 is provided with a connecting column 35, the outer wall of the connecting column 35 is slidably connected with a connecting cap 36, a spring 37 is arranged between the connecting cap 36 and the connecting ring 33, and the principle of the wiring mechanism 3 is to realize stable, reliable and buffered electrical connection between the access line 31 and the brush plate 2. The sealing plug 32 on the access line 31 is inserted into the brush plate 2, thereby achieving primary connection and sealing effect, preventing external dust, water vapor and the like from entering and affecting the stability of electrical connection. The connecting ring 33 is fixed on the brush plate 2 through the positioning bolt 34, thereby providing a stable basis for subsequent connection, ensuring that the position of the access line 31 is fixed and avoiding loose contact. The spring 37 is arranged between the connecting column 35 at the top of the connecting ring 33 and the connecting cap 36 slidably connected with the outer wall, the spring 37 ensures that the connecting cap 36 tightly contacts the contact mechanism 4 for power supply, the contact mechanism 4 contacts the brush block 1 for power supply, the electrical energy of the access line 31 can be transmitted to the contact mechanism 4 in sequence through the connecting ring 33, the connecting column 35 and the connecting cap 36, and then the contact mechanism 4 contacts the brush block 1 arranged on the AGV, thereby finally realizing the function of power supply for the AGV, and the wiring mechanism 3 is used for directly connecting the access line 31 with the brush plate 2 without bending, the contact mechanism 4 is rotated when contacting the brush block 1, thereby avoiding damage caused by friction, and the buffer mechanism 5 buffers when the contact mechanism 4 is impacted.
[0033] One end of the spring 37 is fixedly connected to the connecting cap 36, and the other end of the spring 37 is fixedly connected to the connecting ring 33.
[0034] The contact mechanism 4 comprises a conductive plate 41, the conductive plate 41 is fixedly connected with a support frame 42, the inner wall of the support frame 42 is rotatably connected with two symmetrical transmission rollers 43, the two transmission rollers 43 are drivingly connected with a transmission track 44, the inner wall of the support frame 42 is arrayed with a positioning roller 45, the conductive plate 41 is the core conductive component of the whole contact mechanism 4, and the electric energy is transmitted to the conductive plate 41 through the wiring mechanism 3, thereby providing an electric energy source for the subsequent power supply process. The inner wall of the support frame 42 is rotatably connected with two symmetrical transmission rollers 43, and the two transmission rollers 43 are drivingly connected through the transmission track 44. When the AGV trolley drives the brush block 1 to abut against the transmission track 44 on the top of the brush plate 2, the transmission track 44 drives the transmission roller 43 to rotate, the rotation of the transmission track 44 avoids the static friction of the contact position of the brush block 1 and the transmission track 44, avoids excessive wear, prolongs the service life of the contact mechanism 4 and the brush block 1, and the positioning roller 45 arrayed on the inner wall of the support frame 42 can position and guide the transmission track 44. Ensure that the transmission track 44 maintains the correct position and tension during operation, prevent it from running off or relaxing, and provide power transmission.
[0035] The buffering mechanism 5 comprises a magnetic hollow column 51 and a containing groove 55, the containing groove 55 is opened on the inner wall of the brush plate 2, the magnetic hollow column 51 is fixedly connected on the inner wall of the containing groove 55, a magnetic ring 52 is slidably connected on the inner wall of the magnetic hollow column 51, a connecting sleeve 53 is fixedly connected on the top of the magnetic ring 52, a spring 54 is arranged between the connecting sleeve 53 and the containing groove 55, the top of the connecting sleeve 53 is fixedly connected with the conductive plate 41, when the transmission track 44 is not extruded by the brush block 1, the spring 54 is in the stretched state, which drives the connecting sleeve 53 to move upward. Since the top of the connecting sleeve 53 is fixedly connected with the conductive plate 41, the conductive plate 41 also moves upward. At this time, the conductive plate 41 no longer abuts against the connecting cap 36, the electrical connection between the wiring mechanism 3 and the contact mechanism 4 is cut off, so that the contact mechanism 4 is in the power-off state. When the AGV car charges, the AGV car drives the brush block 1 to abut against and extrude the transmission track 44, the transmission track 44 drives the contact mechanism 4 to move downward as a whole. During the downward movement of the contact mechanism 4, the conductive plate 41 extrudes the spring 54 downward. The spring 54 is compressed, and at the same time, the conductive plate 41 abuts against the connecting cap 36 again, the electrical connection between the wiring mechanism 3 and the contact mechanism 4 is restored, so that the contact mechanism 4 is powered on, and the electric energy can be transmitted to the brush block 1 through the conductive plate 41 and the transmission track 44 to supply power to the AGV car. In this process, the spring 54 plays a buffering role, which can absorb the impact force generated when the brush block 1 extrudes the transmission track 44, reduce the damage to the contact mechanism 4 and the wiring mechanism 3, and prolong the service life of the components. When the brush block 1 no longer abuts against the transmission track 44, the spring 54 releases the elastic potential energy, drives the connecting sleeve 53 and the magnetic ring 52 to move upward. In this process, the magnetic attraction between the magnetic ring 52 and the magnetic hollow column 51 will generate a certain resistance to the upward movement of the magnetic ring 52, so that the connecting sleeve 53 and the conductive plate 41 move upward slowly, avoiding the violent collision caused by the excessive elastic restoring force of the spring 54, further protecting the electrical components, and ensuring that the contact mechanism 4 can smoothly return to the power-off state.
[0036] One end of the spring 54 is fixedly connected on the inner wall of the containing groove 55, the other end of the spring 54 is fixedly connected on the connecting sleeve 53, the sealing plug 32 is made of rubber material, and an annular sealing groove is arranged on the surface of the sealing plug 32 to enhance the sealing effect of the plug-in part of the brush plate 2, a sealing rubber ring is arranged on the plug-in part of the brush plate 2 corresponding to the sealing plug 32 to further enhance the sealing performance, the surface of the transmission roller 43 is provided with anti-skid patterns to enhance the friction between the transmission track 44, the transmission track 44 is made of metal material and has good conductivity and wear resistance, the conductive plate 41 and the support frame 42 are connected by bolts, which is convenient for disassembly and maintenance, the magnetic hollow column 51 is made of permanent magnetic material, and a wear-resistant coating is arranged on the surface of the magnetic ring 52 to prolong the service life of the magnetic ring 52, and an inclined surface is opened on the brush plate 2.
[0037] In summary, the AGV brush plate of the outlet line is stably arranged on the ground to ensure its fixed and horizontal position. The slope on the brush plate 2 can be reasonably oriented according to the actual site and the driving route of the AGV trolley to ensure accurate alignment when the AGV trolley drives over the brush plate 2 and smoothly performs the charging operation.
[0038] The access line 31 is inserted through the sealing plug 32, and the sealing plug 32 is inserted into the corresponding hole of the brush plate 2. Since the sealing plug 32 is made of rubber material and has an annular sealing groove on the surface, and the brush plate 2 has a sealing rubber ring at the joint, it can effectively prevent dust, water vapor and other external factors from entering, thereby enhancing the sealing performance. This can avoid the erosion of dust and water vapor on the electrical connection part, reduce the probability of contact failure, short circuit and other faults, improve the reliability and service life of the wiring mechanism 3, and ensure the stable operation of the entire charging system.
[0039] The connecting ring 33 is fixedly connected with the access line 31, and the connecting ring 33 is fixed on the brush plate 2 by the positioning bolt 34 to ensure the fixation of the access line 31 and avoid loosening caused by poor contact. One end of the spring 37 is fixed on the connecting cap 36, and the other end is fixed on the connecting ring 33. The connecting cap 36 can slide freely on the connecting column 35. Since the wiring mechanism 3 is installed in the groove on the side of the brush plate 2, on the one hand, the side groove can provide physical protection to reduce the risk of cable being collided or scratched by external factors, avoid damage to the cable due to external force, ensure stable charging, and reduce the probability of system failure. On the other hand, such a layout can reduce the need for cable bending, and even avoid bending, directly connecting the cable to the wiring mechanism 3, solving the problems of laborious bending and easy damage, ensuring stable transmission of electric energy, and improving the stability and reliability of the AGV ground charging brush plate system. The design of the side groove not only protects the cable, but also optimizes the connection mode of the cable, reduces the charging interruption or instability caused by cable problems, and makes the entire charging system more stable and efficient.
[0040] When the AGV trolley needs to be charged, it drives over the brush plate 2 so that the brush block 1 abuts against the top of the driving track 44 of the brush plate 2. The friction between the brush block 1 and the driving track 44 drives the driving track 44 to move, and then the driving roller 43 rotates, avoiding static friction between the brush block 1 and the driving track 44, reducing excessive wear, and prolonging the service life of the contact mechanism 4 and the brush block 1. This design reduces the wear between components, reduces the frequency of replacing components, saves maintenance costs, and also ensures the stability and continuity of the charging process.
[0041] When the brush block 1 extrudes the transmission track 44, the contact mechanism 4 will be driven to move downward as a whole. When the contact mechanism 4 moves downward, the spring 54 is compressed, and the electrically conductive plate 41 recontacts with the connecting cap 36, restoring the electrical connection between the wiring mechanism 3 and the contact mechanism 4, so that the contact mechanism 4 is electrified. At this time, the electric energy of the access wire 31 is transmitted to the brush block 1 through the connecting ring 33, the connecting column 35, the connecting cap 36, the electrically conductive plate 41, and the transmission track 44, and finally powers the AGV car. In this process, the spring 54 acts as a buffer to absorb the impact force generated when the brush block 1 extrudes the transmission track 44, reducing damage to the contact mechanism 4 and the wiring mechanism 3. The buffering effect of the spring 54 protects the contact mechanism 4 and the wiring mechanism 3, avoids damage to the components due to excessive impact force, and further improves the reliability and stability of the entire charging system.
[0042] When the AGV car finishes charging and leaves, the brush block 1 no longer contacts the transmission track 44, and the spring 54 releases the elastic potential energy, driving the connecting sleeve 53 and the magnetic ring 52 to move upward. The magnetic attraction between the magnetic ring 52 and the magnetic hollow column 51 will generate a certain resistance to the upward movement of the magnetic ring 52, causing the connecting sleeve 53 and the electrically conductive plate 41 to move upward slowly.
[0043] After the electrically conductive plate 41 moves upward, it no longer contacts the connecting cap 36, cutting off the electrical connection between the wiring mechanism 3 and the contact mechanism 4, so that the contact mechanism 4 is in a de-energized state. At the same time, this slow moving method avoids the generation of violent collisions due to the excessive elastic restoring force of the spring 54, further protecting the electrical components and ensuring that the contact mechanism 4 can smoothly return to the de-energized state. The magnetic attraction and slow movement design protects the electrical components, avoids damage caused by violent collisions, prolongs the service life of the components, and ensures that the charging system can safely and smoothly switch to the de-energized state after charging is completed.
[0044] It should be noted that in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without further limitation, the element defined by the statement "includes a" does not exclude the presence of another identical element in the process, method, article or equipment that includes the element.
Claims
1. An AGV brush plate with an end-out cable, characterized in that: include: Brush block (1), the brush block (1) is set on the AGV trolley; Brush plate (2), the brush plate (2) is set on the ground; Wiring mechanism (3), the brush plate (2) has a groove on its side, the groove on the side of the brush plate (2) is used to install the wiring mechanism (3); Contact mechanism (4), the contact mechanism (4) is disposed on brush plate (2); A buffer mechanism (5) is provided at the bottom of the contact mechanism (4); The wiring mechanism (3) includes an access line (31), a sealing plug (32) is provided on the access line (31), the sealing plug (32) is inserted into the brush plate (2), a connecting ring (33) is connected on the access line (31), a positioning bolt (34) is connected to the bottom of the connecting ring (33), a connecting post (35) is provided on the top of the connecting ring (33), a connecting cap (36) is slidably connected to the outer wall of the connecting post (35), and a spring (37) is provided between the connecting cap (36) and the connecting ring (33). The wiring mechanism (3) is used to connect the wire (31) directly to the brush plate (2) without bending. The contact mechanism (4) rotates when it contacts the brush block (1). The buffer mechanism (5) buffers the contact mechanism (4) when it is impacted. The contact mechanism (4) includes a conductive plate (41), a support frame (42) is fixedly connected to the conductive plate (41), two symmetrical transmission rollers (43) are rotatably connected to the inner wall of the support frame (42), the two transmission rollers (43) are connected to a transmission track (44), and positioning rollers (45) are arranged in an array on the inner wall of the support frame (42). The buffer mechanism (5) includes a magnetic hollow column (51) and a receiving groove (55). The receiving groove (55) is opened on the inner wall of the brush plate (2). The magnetic hollow column (51) is fixedly connected to the inner wall of the receiving groove (55). A magnetic ring (52) is slidably connected to the inner wall of the magnetic hollow column (51). A connecting sleeve (53) is fixedly connected to the top of the magnetic ring (52). A spring (54) is provided between the connecting sleeve (53) and the receiving groove (55). The top of the connecting sleeve (53) is fixedly connected to the conductive plate (41).
2. The AGV brush plate with end-outlet cable according to claim 1, characterized in that: One end of the spring (37) is fixedly connected to the connecting cap (36), and the other end of the spring (37) is fixedly connected to the connecting ring (33).
3. The AGV brush plate with end-outlet cable according to claim 1, characterized in that: One end of the second spring (54) is fixedly connected to the inner wall of the receiving groove (55), and the other end of the second spring (54) is fixedly connected to the connecting sleeve (53).
4. The AGV brush plate with end-outlet cable according to claim 3, characterized in that: The sealing plug (32) is made of rubber and has an annular sealing groove on its surface. A sealing ring is provided on the brush plate (2) at the insertion point of the sealing plug (32).
5. The AGV brush plate with end-outlet cable according to claim 1, characterized in that: The surface of the transmission roller (43) is provided with anti-slip patterns, and the transmission track (44) is made of metal.
6. The AGV brush plate with end-outlet cable according to claim 1, characterized in that: The conductive plate (41) and the support frame (42) are connected by bolts, and the magnetic hollow column (51) is made of permanent magnet material.
7. An AGV brush plate with an end-out cable according to claim 4, characterized in that: The surface of the magnetic ring (52) is provided with a wear-resistant coating, and the brush plate (2) has an inclined surface.
Citation Information
Patent Citations
Charging contact, charging device and AGV
CN119795953A
AGV forklift butt joint charging mechanism
CN213460172U