Cutting and welding device for machining metal parts of medical apparatuses and instruments

Abstract

The invention relates to the technical field of medical instrument machining, in particular to a cutting and welding device for medical instrument metal part machining, which comprises a machining table, a welding main body and a cutting main body, and the welding main body and the cutting main body are both mounted on the machining table; the welding main body is used for welding a metal piece; the cutting main body is used for cutting a metal piece; a switching mechanism is arranged on the machining table and used for conducting action switching on the welding body and the cutting body. The cutting and welding procedures are completed through reciprocating motion, the transfer process can be effectively reduced, manual operation is reduced, the working efficiency is improved, the welding procedure and the cutting procedure are switched in the conveying process of the metal parts, the time spent on manual switching of the procedures can be effectively shortened, and the machining efficiency can be effectively improved.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of medical instrument processing, and particularly relates to a cutting and welding device for medical instrument metal part processing. BACKGROUND

[0002] Medical instruments refer to instruments, equipment, appliances, in-vitro diagnostic reagents and calibrators, materials and other similar or related articles, including the required computer software, which are directly or indirectly used for human bodies. Medical instruments include medical devices and medical consumables. The effects are mainly obtained through physical means, not through pharmacology, immunology or metabolism, or although these means are involved, only play an auxiliary role.

[0003] In the processing of medical instruments made of metal materials, some instruments need to be cut and welded, such as surgical scissors, hemostatic forceps, etc. In the processing of surgical scissors, the blade part of the scissors needs to be cut, and the handle and the blade part need to be welded. In the processing, after one process is completed, it is transferred to the next process by manual operation. Due to subjective reasons of workers, the required time will have efficiency deviation.

[0004] Therefore, we propose a cutting and welding device for medical instrument metal part processing to solve the above problems. SUMMARY

[0005] In view of the above problems, the application provides a cutting and welding device for medical instrument metal part processing, which comprises a processing table, a welding main body and a cutting main body, The welding main body and the cutting main body are installed on the processing table. The welding main body is used for welding metal parts. The cutting main body is used for cutting metal parts. The processing table is provided with a switching mechanism, which is used for action switching of the welding main body and the cutting main body.

[0006] Further, the switching mechanism comprises a motor, a transmission mechanism, a sliding table and a lifting table, the motor is fixedly installed on the processing table, the sliding table is slidably installed on the transmission mechanism, and the lifting table is liftably installed on the transmission mechanism.

[0007] Further, the transmission mechanism comprises a screw rod, a screw rod base, an extension piece mounted on the base plate, a protrusion and the base plate, the extension piece is fixedly connected with the lifting platform, the protrusion is fixedly mounted on the base plate, the screw rod is connected with the output end of the motor through a shaft coupling, the screw rod base is screwed on the screw rod, a strip-shaped slot for linear sliding of the screw rod base is formed in the base plate, the sliding table is fixedly mounted on the screw rod base, the protrusion is fixedly mounted on the sliding table, and the bottom of the lifting platform is rotatably mounted with a bearing capable of contacting the protrusion.

[0008] Further, the top surface of the protrusion is arranged in a trapezoidal shape. When the bearing contacts the protrusion and rolls along the slope surface of the protrusion to frictionally climb the slope, the lifting platform is raised. When the bearing contacts the protrusion and rolls along the slope surface of the protrusion to frictionally descend the slope, the lifting platform is lowered.

[0009] Further, the extension piece comprises a fixed tube and a telescopic rod, one end of the telescopic rod is slidably mounted in the fixed tube, the fixed tube is fixedly mounted on the base plate, and one end of the telescopic rod is fixedly connected with the bottom of the lifting platform.

[0010] Further, a limiting piece is fixedly mounted on the processing table, the limiting piece comprises a support and a rubber pad, the support is fixedly mounted on the processing table, and the rubber pad is fixedly mounted on the support and capable of abutting against the upper part of the lifting platform.

[0011] Further, a dust suction nozzle is fixedly mounted on the sliding table for suction of smoke and dust generated during cutting and welding, an air exhaust fan is communicated with the air outlet end of the dust suction nozzle, a dust discharge pipe is communicated with one end of the air exhaust fan, and a water tank is communicated with the air outlet end of the dust discharge pipe.

[0012] Further, a guide rail is fixedly mounted on the base plate, and a guide block slidably matched with the guide rail is fixedly mounted on the bottom of the sliding table.

[0013] Further, the dust discharge pipe is arranged in a spiral shape, a filter is fixedly mounted on the dust discharge pipe, and a baffle for collision with air flow is arranged in the dust discharge pipe.

[0014] Further, a press switch is fixedly mounted on the support for controlling operation of the welding body and the cutting body.

[0015] The beneficial effects of the present application are: 1. By using the switching mechanism, the welding process and the cutting process can be switched during the conveying of the metal piece during cutting or welding operation, the time spent by manual process conversion can be effectively reduced, and the processing efficiency can be effectively improved.

[0016] 2. The motor and transmission mechanism cooperate to drive the sliding table to reciprocate when the motor is working, and the sliding table reciprocates to drive the lifting table to move up and down, so that the welding main body or cutting main body is operated or closed, the metal parts on the sliding table are cut and welded, and the cutting and welding process is completed through reciprocating movement, which can effectively reduce the transfer process, reduce manual operation, and improve work efficiency.

[0017] 3. When cutting or welding, the air extractor works to generate suction force at the dust suction nozzle, and the dust suction nozzle sucks dust into the dust discharge pipe, and due to the spiral characteristics of the dust discharge pipe, the airflow collides with the baffle to reduce the kinetic energy of the dust, which is intercepted by the filter, reduces the dust discharge, and improves the air quality of the working environment.

[0018] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art from the description, or can be learned by practice of the application. The objects and other advantages of the present application can be achieved and obtained by the structure indicated in the specification, claims and drawings. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.

[0020] Figure 1 The structural schematic diagram according to the embodiment of the present application is shown.

[0021] Figure 2 The processing table axonometric schematic diagram according to the embodiment of the present application is shown.

[0022] Figure 3 The structural schematic diagram according to the embodiment of the present application is shown. Figure 2 The A part structure enlargement schematic diagram according to the embodiment of the present application is shown.

[0023] Figure 4 The structural schematic diagram according to the embodiment of the present application is shown. Figure 2 The B part structure enlargement schematic diagram according to the embodiment of the present application is shown.

[0024] Figure 5 The sliding table axonometric schematic diagram according to the embodiment of the present application is shown.

[0025] Figure 6 The lifting table axonometric schematic diagram according to the embodiment of the present application is shown.

[0026] Figure 7A bump shaft measurement schematic diagram according to an embodiment of the present application is shown.

[0027] Figure 8 A screw rod seat shaft measurement schematic diagram according to an embodiment of the present application is shown.

[0028] Figure 9 A guide rail shaft measurement schematic diagram according to an embodiment of the present application is shown.

[0029] Figure 10 A Figure 9 A middle C part structure schematic diagram is shown.

[0030] Figure 11 A base plate shaft measurement schematic diagram according to an embodiment of the present application is shown.

[0031] Figure 12 A dust exhaust pipe section schematic diagram according to an embodiment of the present application is shown.

[0032] In the figure: 1, a processing table; 2, a welding main body; 3, a cutting main body; 4, a switching mechanism; 5, a motor; 6, 7, a sliding table; 8, a lifting table; 9, a screw rod; 10, a screw rod seat; 11, an expansion piece; 12, a bump; 13, a base plate; 14, a strip-shaped groove; 15, a bearing; 16, a fixed pipe; 17, an expansion rod; 18, a limiting piece; 19, a support; 20, a rubber pad; 21, a dust suction nozzle; 22, an air extractor; 23, a dust exhaust pipe; 24, a water tank; 25, a guide rail; 26, a guide block; 27, a filter; 28, a baffle; 29, a press switch. DETAILED DESCRIPTION

[0033] To make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0034] Referring to Figures 1-12 The embodiments of the present application provide a cutting and welding device for processing medical instrument metal parts, which comprises a processing table 1, a welding main body 2 and a cutting main body 3, the welding main body 2 and the cutting main body 3 are both installed on the processing table 1, the welding main body 2 is used for welding metal parts, and the cutting main body 3 is used for cutting metal parts. A switching mechanism 4 is arranged on the processing table 1, and the switching mechanism 4 is used for switching the welding main body 2 and the cutting main body 3.

[0035] It should be noted that the cutting main body 3 adopts laser cutting metal parts. The welding of the metal piece, the cutting process is not in the order.

[0036] With the above scheme, by using the switching mechanism 4, when the metal piece is cut or welded, the welding process and the cutting process can be switched during the conveying of the metal piece, which can effectively reduce the time spent by manual conversion process and improve the processing efficiency.

[0037] In this embodiment, the switching mechanism 4 includes a motor 5, a transmission mechanism, a sliding table 7 and a lifting table 8, the motor 5 is fixedly installed on the machining table 1, the sliding table 7 is slidably installed on the transmission mechanism, and the lifting table 8 is installed on the transmission mechanism.

[0038] It should be noted that the lifting table 8 is provided with two, respectively used for installing the welding body 2 and the cutting body 3; The sliding table 7 is provided with a clamping mechanism for fixing the metal piece of medical instrument.

[0039] Referring to Figure 2 , Figure 3 and Figure 4 , specifically, the bracket 19 is fixedly installed with a press switch 29 for controlling the operation of the welding body 2 and the cutting body 3.

[0040] It should be noted that when the lifting table 8 is lifted to the highest position and contacts the press switch 29, the welding body 2 and the cutting body 3 are opened.

[0041] With the above scheme, by cooperating the motor 5 with the transmission mechanism, when the motor 5 works, the sliding table 7 reciprocates, and at the same time, the lifting table 8 moves up and down, so that the welding body 2 or the cutting body 3 operates or closes, and the welding and cutting operations of the metal piece are carried out.

[0042] Referring to Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 11In the embodiment, the transmission mechanism comprises a screw rod 9, a screw rod base 10, an extension piece 11 fixedly connected with the lifting platform 8, a lug 12 fixedly installed on the cushion plate 13, and the cushion plate 13, the screw rod 9 is connected with the output end of the motor 5 through a shaft coupling, the screw rod base 10 is threadedly installed on the screw rod 9, the strip-shaped groove 14 for the linear sliding of the screw rod base 10 is formed on the cushion plate 13, the sliding platform 7 is fixedly installed on the screw rod base 10, the lug 12 is fixedly installed on the sliding platform 7, and the bottom of the lifting platform 8 is rotatably installed with the bearing 15 capable of contacting the lug 12.

[0043] It should be noted that when the bearing 15 is located above the sliding platform 7, there is a gap of 1mm between the bearing 15 and the sliding platform 7, so that the collision between the sliding platform 7 and the bearing 15 can be avoided. A through hole communicating with the strip-shaped groove 14 is formed on the tabletop of the processing platform 1.

[0044] Referring to Figure 9 and Figure 10 , specifically, the cushion plate 13 is fixedly installed with a guide rail 25, and the bottom of the sliding platform 7 is fixedly installed with a guide block 26 in sliding cooperation with the guide rail 25.

[0045] It should be noted that the guide rail 25 and the guide block 26 can limit the moving direction of the sliding platform 7, so that the working load of the screw rod base 10 can be reduced.

[0046] Specifically, the tabletop of the lug 12 is set as a trapezoidal table. When the bearing 15 contacts the lug 12 and the bearing 15 rolls and rubs along the slope surface of the lug 12 to go uphill, the lifting platform 8 is lifted. When the bearing 15 contacts the lug 12 and the bearing 15 rolls and rubs along the slope surface of the lug 12 to go downhill, the lifting platform 8 is lowered.

[0047] It should be noted that the lug 12 is provided with two groups, the two groups of lugs 12 are set in a staggered manner, and the bearing 15 is set in the same manner as the lug 12. When the bearing 15 contacts the lug 12, the lug 12 provides an upward thrust to the lifting platform 8 due to the up-and-down movement of the extension rod 17 along the lumen of the fixed tube 16 when the bearing 15 contacts the slope surface of the lug 12, and the lifting platform 8 is lowered and reset by its own gravity when going downhill, so as to be out of the pressing relationship with the pressing switch 29, thereby closing the welding body 2 or the cutting body 3.

[0048] Referring to Figure 4 , Figure 5 and Figure 6Specifically, the telescopic part 11 comprises a fixed tube 16 and a telescopic rod 17, one end of the telescopic rod 17 is slidingly installed in the fixed tube 16, the fixed tube 16 is fixedly installed on the base plate 13, and one end of the telescopic rod 17 is fixedly connected with the bottom of the lifting platform 8.

[0049] It should be noted that the telescopic rod 17 is in gap sliding fit with the fixed tube 16, the gap is set to 0.01mm, the telescopic rod 17 can move up and down along the lumen of the fixed tube 16, and the moving direction of the lifting platform 8 can be limited.

[0050] With the above scheme, when the motor 5 works, it drives the screw rod 9 to rotate, converts the circular motion of the screw rod 9 into the linear motion of the screw rod seat along the strip-shaped groove 14, thereby driving the sliding table 7 to move linearly, in the moving process of the sliding table 7, the protruding block 12 is pressed against the bearing 15, the fixed tube 16 and the telescopic rod 17 limit the upward movement of the lifting platform 8 along the lifting direction of the telescopic rod 17, thereby making the lifting platform 8 contact the press switch 29, and the cutting main body 3 or the welding main body 2 is opened, so that the metal piece can be welded or cut, the process switching can be quickly performed, the manual operation can be effectively reduced, the transfer process can be omitted, and the processing efficiency can be improved.

[0051] In the embodiment, the machining table 1 is fixedly installed with a limiting part 18, the limiting part 18 comprises a support 19 and a rubber pad 20, the support 19 is fixedly installed on the machining table 1, and the rubber pad 20 is fixedly installed on the support 19, and the rubber pad 20 can abut against the upper part of the lifting platform 8.

[0052] It should be noted that when the sliding table 7 moves to the two ends of the strip-shaped groove 14, the sliding table 7 is out of the coverage range of the support 19, and the feeding and discharging operations can be performed to take down the metal piece on the sliding table 7 or load the metal piece on the clamping mechanism.

[0053] With the above scheme, by using the limiting part 18, when the lifting platform 8 is raised, the lifting platform 8 abuts against the rubber pad 20, the position where the lifting platform 8 is raised to the highest point is pressed and fixed, and buffering is provided, so that the stability of the lifting platform 8 during cutting or welding can be effectively ensured.

[0054] In the embodiment, the sliding table 7 is fixedly installed with a dust suction nozzle 21 for sucking the smoke dust generated during cutting and welding, the dust suction nozzle 21 is communicated with an air extractor 22 at the air outlet end, one end of the air extractor 22 is communicated with a dust discharge pipe 23, and the air outlet end of the dust discharge pipe 23 is communicated with a water tank 24.

[0055] It should be noted that the air guide pipe communicated between the dust suction nozzle 21 and the air extractor 22 is set as a redundant pipe.

[0056] Referring toFigure 1 、 Figure 2 and Figure 12 Specifically, the dust exhaust pipe 23 is provided as a spiral pipe, a filter 27 is fixedly installed on the dust exhaust pipe 23, and a baffle 28 for colliding with the airflow is arranged in the dust exhaust pipe 23.

[0057] It should be noted that the filter 27 is provided as a Y-shaped filter.

[0058] With the above scheme, during cutting or welding, the exhaust fan 22 works to make the dust suction nozzle 21 generate suction force, and the dust suction nozzle 21 sucks dust into the dust exhaust pipe 23. Due to the spiral characteristic of the dust exhaust pipe 23, when the airflow collides with the baffle 28, the kinetic energy of the dust is reduced, and the dust is intercepted by the filter 27, thereby reducing dust discharge and improving air quality in the working environment.

[0059] The above embodiment has the following beneficial effects: By using the switching mechanism 4, when the metal piece is cut or welded, the welding process and the cutting process can be switched during the conveying of the metal piece, the time spent by manual process switching can be effectively reduced, and the processing efficiency can be effectively improved. When the motor 5 works, the sliding table 7 reciprocates, and the lifting table 8 moves up and down at the same time, so that the welding main body 2 or the cutting main body 3 operates or closes, and the welding and cutting operations of the metal piece are performed. When moving to the cutting position, the device is opened, and after leaving, the device is closed, which can effectively save resources and has a simple structure and convenient operation. When the motor 5 works, the lead screw 9 rotates, the circular motion of the lead screw 9 is converted into the linear motion of the screw seat along the strip-shaped groove 14, thereby driving the sliding table 7 to move linearly. During the movement of the sliding table 7, the protruding block 12 presses the bearing 15, and the fixed pipe 16 and the telescopic rod 17 are limited in position, so that the lifting table 8 moves upward along the lifting direction of the telescopic rod 17, thereby making the lifting table 8 contact with the pressing switch 29 to open the cutting main body 3 or the welding main body 2, and the metal piece is welded or cut. The process switching can be quickly performed, the manual operation can be effectively reduced, the transfer process can be omitted, and the processing efficiency can be improved. By using the limiting piece 18, when the lifting table 8 is raised, the lifting table 8 is in contact with the rubber pad 20 to press and fix the position where the lifting table 8 is raised to the highest point, and provides buffering, which can effectively ensure the stability of the lifting table 8 during cutting or welding. When cutting or welding, the suction fan 22 works, so that the dust suction nozzle 21 generates suction force, and the dust suction nozzle 21 sucks dust into the dust exhaust pipe 23. Due to the spiral characteristics of the dust exhaust pipe 23, when the airflow collides with the baffle 28, the kinetic energy of the dust is reduced, and the dust is intercepted by the filter 27, so that the dust exhaust is reduced, and the air quality of the working environment is improved.

[0060] Although the present application has been described in detail with reference to the foregoing embodiments, it should be understood that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced by equivalents, by those of ordinary skill in the art. The modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A cutting and welding device for processing medical instrument metal parts, comprising a processing table, a welding main body and a cutting main body, characterized in that the welding main body and the cutting main body are both installed on the processing table; the welding main body is used for welding the metal parts; the cutting main body is used for cutting the metal parts; a switching mechanism is arranged on the processing table, and the switching mechanism is used for action switching of the welding main body and the cutting main body. The switching mechanism comprises a motor, a transmission mechanism, a sliding table and a lifting table, the motor is fixedly installed on the processing table, the sliding table is slidably installed on the transmission mechanism, and the lifting table is liftably installed on the transmission mechanism. The transmission mechanism comprises a lead screw, a screw seat, an expansion piece installed on a backing plate, a protrusion and the backing plate, the expansion piece is fixedly connected with the lifting table, the protrusion is fixedly installed on the backing plate, the lead screw is connected with the output end of the motor through a shaft coupling, the screw seat is threadedly installed on the lead screw, a strip-shaped groove for linear sliding of the screw seat is formed in the backing plate, the sliding table is fixedly installed on the screw seat, the protrusion is fixedly installed on the sliding table, and a bearing capable of contacting the protrusion is rotatably installed at the bottom of the lifting table. The top surface of the protrusion is arranged in a trapezoidal shape; When the bearing contacts the protrusion and rolls along the slope surface of the protrusion to frictionally climb the slope, the lifting table is raised; 2. The cutting and welding apparatus for processing a medical instrument metal piece according to claim 1, characterized by: When the bearing contacts the protrusion and rolls along the slope surface of the protrusion to frictionally descend the slope, the lifting table is lowered.

3. The cutting and welding apparatus for processing a medical instrument metal piece according to claim 2, characterized by: The expansion piece comprises a fixed tube and an expansion rod, one end of the expansion rod is slidably installed in the fixed tube, the fixed tube is fixedly installed on the backing plate, and one end of the expansion rod is fixedly connected with the bottom of the lifting table.

4. The cutting and welding apparatus for processing a medical instrument metal piece according to claim 3, characterized by: A limiting piece is fixedly installed on the processing table, the limiting piece comprises a support and a rubber pad, the support is fixedly installed on the processing table, and the rubber pad is fixedly installed on the support and can abut against the upper part of the lifting table. A dust suction nozzle for suction of smoke and dust generated during cutting and welding is fixedly installed on the sliding table, an air exhaust fan is communicated with the air outlet end of the dust suction nozzle, a dust discharge pipe is communicated with one end of the air exhaust fan, and a water tank is communicated with the air outlet end of the dust discharge pipe. A guide rail is fixedly installed on the backing plate, and a guide block slidably matched with the guide rail is fixedly installed at the bottom of the sliding table.

5. The cutting and welding apparatus for processing a medical instrument metal piece according to claim 4, characterized by: The dust discharge pipe is arranged in a spiral shape, a filter is fixedly installed on the spiral pipe, and a baffle for collision with airflow is arranged in the dust discharge pipe.

6. The cutting and welding apparatus for processing a medical instrument metal piece according to claim 5, wherein: A press switch for controlling operation of the welding main body and the cutting main body is fixedly installed on the support.

7. The cutting and welding apparatus for processing a medical instrument metal piece according to claim 6, characterized by: ​ 8. The cutting and welding apparatus for processing a medical instrument metal piece according to claim 7, wherein: ​ 9. The cutting and welding apparatus for processing a medical instrument metal piece according to claim 8, wherein: ​ 10. The cutting and welding apparatus for processing a medical instrument metal piece according to claim 9, wherein: ​

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