Novel film laminating machine

Abstract

The invention discloses a novel film laminating machine which comprises a film laminating machine body, an automatic adjusting compression roller mechanism, a waste recycling assembly, a temperature controller, a monitor, a speed monitor, a static electricity eliminator and a quality detector. The automatic adjusting compression roller mechanism is arranged on the film laminating machine main body and is used for monitoring and adjusting the pressure in real time; the temperature controller is arranged on the film laminating machine main body and is used for automatically adjusting the heating temperature according to a film laminating material and the type of a printed matter, so that the film laminating effect is optimized; the novel film laminating machine is reasonable in structural design, and the automatic adjusting compression roller mechanism, the temperature controller, the monitor, the speed detector and the static electricity eliminator are integrated at the corresponding film laminating positions; the structure is compact, automatic pressure adjustment can be achieved, and operation is stable and reliable.

Description

Technical Field

[0001] This invention relates to the field of lamination technology, and in particular to a novel lamination machine. Background Technology

[0002] Printed materials refer to items created by transferring text, images, and other information onto the surface of materials such as paper, plastic, and fabric using various printing techniques. These items are meant to be read, appreciated, or used. Printed materials are easily damaged, especially in humid, high-temperature, or strong light environments. Paper is prone to tearing, abrasion, and fading, leading to a decline in overall quality. Therefore, laminating machines are used to coat the surface of printed materials with a film to improve their durability, protect the paper from tearing, abrasion, and other physical damage, and extend their lifespan.

[0003] Existing laminating equipment often suffers from the following drawbacks: During the laminating process, operators need to adjust the laminating machine pressure, affecting its efficiency. Furthermore, operators cannot perform high-precision adjustments, and errors caused by manual adjustment may lead to film misalignment or wrinkles. In addition, operators not only need to constantly check the laminating machine but also adjust its temperature, increasing their workload. For example, patent CN116551977A discloses an adjustable pressure laminating mechanism, which includes a worktable, a laminating assembly, an adjustment mechanism, and a heating mechanism; however, its pressure adjustment requires manual adjustment. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a novel laminating machine with a compact structure, automatic pressure adjustment, and stable and reliable operation.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows:

[0006] This new type of laminating machine includes:

[0007] The main body of the laminating machine is used to support the various component structures;

[0008] An automatic pressure roller adjustment mechanism is installed on the main body of the laminating machine to monitor and adjust the pressure in real time.

[0009] Waste recycling component, located below the main body of the laminating machine;

[0010] A temperature controller is installed on the main body of the laminating machine. The temperature controller is used to automatically adjust the heating temperature according to the laminating material and the type of printed matter, thereby optimizing the laminating effect.

[0011] A monitor is installed on one side of the main body of the laminating machine to monitor the machine's operating status in real time, provide fault diagnosis and handling suggestions, and reduce downtime;

[0012] A speed monitor is arranged on the inner wall of the laminating machine body, which adopts a speed sensor and a feedback system to automatically adjust the laminating speed according to the characteristics of the printed matter and the laminating material, so that the machine can adapt to different production requirements.

[0013] An electrostatic eliminator is arranged on the inner wall of the laminating machine body to prevent the plastic film from being charged to cause dust or other impurities to be adsorbed during the laminating process, thereby improving the quality of the finished product.

[0014] A quality detector is arranged on the laminating machine body to add an automatic detection system after the laminating process to monitor and evaluate the laminating quality and timely find and correct problems.

[0015] Further or preferably:

[0016] The laminating machine body comprises a feeding table, a feeding belt, a support, a laminating device and a discharging belt; the discharging belt is installed on one side of the support, the feeding belt is installed on the other side of the support, the laminating device is located between the feeding belt and the discharging belt, and the feeding table is installed on one side of the feeding belt.

[0017] The automatic pressure roller adjusting mechanism comprises a sliding groove, a sliding block, a power source, a rotating shaft, a roller and a pressure sensor; a vertical sliding groove is arranged on the inner wall of the support, the sliding block is installed in the sliding groove, the output end of the power source is connected with the sliding block, one side of the sliding block is connected with the end of the rotating shaft, one end of the roller penetrates through the rotating shaft, and the pressure sensor is installed on one side of the support.

[0018] The waste recycling assembly comprises a storage block, a hopper, a roller and a handle; the hopper is installed above the storage block, the roller is installed below the hopper, the handle is installed on one side of the hopper, and the opening of the hopper is arranged towards the laminating device.

[0019] The temperature controller is installed on the support, and the heating rod is installed in the temperature controller.

[0020] One side of the support is provided with a connecting rod, and the monitor is fixedly installed on the connecting rod.

[0021] The speed monitor and the electrostatic eliminator are both arranged on the support.

[0022] A fixing rod is arranged on the support behind the laminating device, the quality monitor is installed below the fixing rod, and the quality monitor and the discharging belt are correspondingly arranged.

[0023] A heating structure is arranged on the support behind the laminating device to avoid rapid cooling of the laminated film.

[0024] Compared with the prior art, the present application has the following advantages:

[0025] The novel laminating machine has reasonable structure design, and the automatic pressure adjusting mechanism, temperature controller, monitor, speed detector and static eliminator are integrated at the corresponding laminating position; the structure is compact, automatic pressure adjustment can be realized, and the laminating machine is stable and reliable in operation. BRIEF DESCRIPTION OF DRAWINGS

[0026] The content expressed by each drawing of the present specification and the marks in the drawings are briefly described as follows.

[0027] Figure 1 is a schematic diagram of the whole structure of the present application;

[0028] Figure 2 is a schematic diagram of the structure of the automatic pressure adjusting mechanism of the present application;

[0029] Figure 3 is a schematic diagram of the structure of the waste recycling assembly of the present application;

[0030] Figure 4 is a schematic diagram of the structure of the quality detector of the present application;

[0031] Figure 5 is a schematic diagram of the structure of the present application Figure 4 is a schematic diagram of the structure of the present application

[0032] In the drawings:

[0033] 1, laminating machine main body; 11, feeding table; 12, feeding belt; 13, support; 14, laminating device; 15, discharging belt; 2, automatic pressure adjusting mechanism; 21, sliding groove; 22, sliding block; 23, power source; 24, rotating shaft; 25, roller; 26, pressure sensor; 3, waste recycling assembly; 31, storage block; 32, hopper; 33, roller; 34, handle; 4, temperature controller; 41, heating rod; 5, monitor; 51, connecting rod; 6, speed detector; 7, static eliminator; 8, quality detector; 81, fixed rod. DETAILED DESCRIPTION

[0034] The specific embodiments of the present application are further described in detail below by referring to the drawings and the description of the embodiments.

[0035] As Figures 1 to 5As shown, the new laminating machine includes a laminating machine body 1, an automatic pressure roller adjusting mechanism 2, a waste recycling assembly 3, a temperature controller 4, a monitor 5, a speed monitor 6, an electrostatic eliminator 7, and a quality detector 8; the laminating machine body is used to carry various component structures; the automatic pressure roller adjusting mechanism is provided on the laminating machine body for real-time monitoring and adjustment of pressure; the waste recycling assembly is provided below the laminating machine body; the temperature controller is provided on the laminating machine body, and the temperature controller is used to automatically adjust the heating temperature according to the laminating material and the type of printed matter, thereby optimizing the laminating effect; the monitor is provided on one side of the laminating machine body for real-time monitoring of the machine running state, providing fault diagnosis and processing suggestions, and reducing downtime; the speed monitor is provided on the inner wall of the laminating machine body, and a speed sensor and a feedback system are used to automatically adjust the laminating speed according to the characteristics of the printed matter and the laminating material, so that the machine can adapt to different production demands; the electrostatic eliminator is provided on the inner wall of the laminating machine body to prevent the plastic film from being charged to cause adsorption of dust or other impurities during the laminating process, thereby improving the quality of the finished product; the quality detector is provided on the laminating machine body for adding an automatic detection system after the laminating process to monitor and evaluate the laminating quality, discover and correct problems in a timely manner.

[0036] Through the above technical solution, the laminating machine uses modular design, the laminating roller can be quickly replaced, downtime is reduced, production efficiency is improved, the pressure sensor automatically monitors and adjusts the pressure of the pressure roller to ensure uniform coverage, reduces errors caused by manual adjustment, the waste automatic recycling assembly collects and processes the waste generated during production, reduces pollution to the environment, maintains a clean working environment, the temperature controller can adjust the heating temperature according to the laminating material and the type of printed matter, thereby optimizing the laminating effect, the monitor real-time monitors the machine running state, provides fault diagnosis and processing suggestions, and reduces downtime, the speed monitor automatically adjusts the laminating speed according to the characteristics of the printed matter and the laminating material, so that the machine can adapt to different production demands, the electrostatic eliminator is provided to prevent the plastic film from being charged to cause adsorption of dust or other impurities during the laminating process, thereby improving the quality of the finished product, the quality detector is added after the laminating process to detect and evaluate the laminating quality, discover and correct problems in a timely manner, and improve the finished product qualification rate.

[0037] The laminating machine body 1 includes a feeding table 11, a feeding belt 12, a support 13, a laminating device 14, and a discharging belt 15; the discharging belt is installed on one side of the support, the feeding belt is installed on the other side of the support, the laminating device is located between the feeding belt and the discharging belt, and the feeding table is installed on one side of the feeding belt; preferably, the feeding table is a frame structure with an opening on one side, and a monitoring camera is provided on the top of the frame structure.

[0038] The automatic pressure roller mechanism 2 comprises a sliding groove 21, a sliding block 22, a power source 23, a rotating shaft 24, a roller 25 and a pressure sensor 26; a vertical sliding groove is arranged on the inner wall of the support, the sliding block is installed in the sliding groove, the output end of the power source is connected with the sliding block, one side of the sliding block is connected with the end of the rotating shaft, and one end of the roller penetrates through the rotating shaft; the pressure sensor is installed on one side of the support and corresponds to the sliding block. When the laminating machine starts to work, the pressure sensor 26 can detect the pressure applied by the roller 25 to the laminated object in real time, and the pressure applied by the roller 25 is adjusted through the control of the power source 23; the power source can adopt an electric cylinder, and the data collected by the pressure sensor is transmitted to the controller, and the controller controls the work of the electric cylinder.

[0039] The waste recycling assembly 3 comprises a receiving block 31, a hopper 32, a roller 33 and a handle 34; the hopper is installed above the receiving block, the roller is installed below the hopper, and the handle is installed on one side of the hopper; the opening of the hopper is arranged towards the laminating device; the hopper is easy to take out.

[0040] The temperature controller is installed on the support, the heating rod 41 is installed in the temperature controller, and the heating rod corresponds to the roller; the temperature controller and the heating rod are integrally arranged, and the structure is compact.

[0041] A connecting rod 51 is arranged on one side of the support, and a monitor is fixedly installed on the connecting rod; the monitor can adopt an industrial camera; the monitor 5 can monitor the laminating quality in real time during the laminating process and display fault diagnosis and treatment suggestions on the control console; a speed monitor and an electrostatic eliminator are arranged on the support; the speed monitor 6 can automatically adjust the laminating speed according to the characteristics of the printed matter and the laminating material; the electrostatic eliminator 7 can eliminate static electricity on the film in real time to prevent the plastic film from being electrified to adsorb dust or other impurities during the laminating process.

[0042] A fixing rod 81 is arranged on the support behind the laminating device, and a quality monitor is installed below the fixing rod; the quality monitor and the discharge belt correspond to each other; the quality monitor comprises an industrial camera and an illumination structure; the quality monitor 8 is arranged after the laminating process to monitor the laminating quality and timely find and correct problems.

[0043] A heating structure is arranged on the support behind the laminating device to avoid rapid temperature drop of the laminating film; the heating structure is a hollow heating structure integrally arranged on the support, the hollow heating structure is located below the discharge belt, a heating source supported by a bottom support is arranged in the hollow heating structure, and the bottom support is fixed to the bottom surface of the hollow heating structure; the temperature of the upper surface of the hollow heating structure is lower than that of the heating rod, so that the rapid temperature drop of the laminating film is avoided, and the product quality is improved.

[0044] The working principle of the present application is as follows: first, the relevant staff places the printed matter on the feeding table 11, and the feeding table 11 will send the printed matter to the feeding belt 12, and then the feeding belt 12 will send the printed matter to the roller 25 for film covering, at this time the pressure sensor 26 will automatically monitor the pressure of the roller 25, and then the pressure sensor 26 will automatically adjust the pressure of the pressure roller according to the uneven local thickness of the paper encountered in the film covering process, and the automatic adjustment system will dynamically adjust the pressure of the pressure roller according to these changes, and the excess waste generated in the film covering process will fall into the hopper 32 below, and then the temperature controller 4 can automatically adjust the temperature of the heating rod 41 according to the film covering material and the type of the printed matter, thereby optimizing the film covering effect, and then the connecting rod 51 is provided with a monitor 5 to monitor the running state of the machine in real time, provide fault diagnosis and processing suggestions, and feedback to the staff in the first time, the speed monitor 6 is installed in the bracket 13, and the speed monitor 6 will automatically adjust the film covering speed according to the characteristics of the printed matter and the film covering material, in addition, the speed monitor 6 will also feed back the current speed to the staff, in order to prevent the film from being electrified and causing dust or other impurities to be adsorbed in the film covering process, therefore, the static eliminator 7 is installed in the bracket 13 to eliminate the static electricity on the film, and then the printed matter after film covering will be sent to the discharge belt 15, and the quality detector 8 is installed on the fixed rod 81 above the discharge belt 15, and the quality detector 8 is added after the film covering process to detect and evaluate the film covering quality, find and correct problems in time, and improve the qualified rate of finished products.

[0045] The novel film laminating machine has reasonable structure design, and the automatic pressure roller adjusting mechanism, the temperature controller, the monitor, the speed detector and the static eliminator are integrated at the corresponding film laminating position; the structure is compact, automatic pressure adjustment can be realized, and the machine runs stably and reliably.

[0046] The above is only a description of the preferred embodiments of the present application, and the above technical features can be combined to form multiple embodiments of the present application.

[0047] The above is an exemplary description of the present application in combination with the drawings, and it is obvious that the specific implementation of the present application is not limited by the above manner, as long as various non-essential improvements are made by adopting the concept and technical scheme of the present application, or the concept and technical scheme of the present application is directly applied to other occasions without improvement, all of which are within the protection scope of the present application.

Claims

1. A novel film laminator characterized by: The utility model relates to a laminating machine, which comprises the following parts: a laminating machine body for carrying various component structures; an automatic pressure roller adjusting mechanism installed on the laminating machine body for real-time monitoring and adjusting of pressure; a waste recycling assembly installed below the laminating machine body; a temperature controller installed on the laminating machine body, which can automatically adjust the heating temperature according to the laminating material and the type of printed matter, thereby optimizing the laminating effect; a monitor installed on one side of the laminating machine body for real-time monitoring of the running state of the machine, providing fault diagnosis and processing suggestions, and reducing downtime; a speed monitor installed on the inner wall of the laminating machine body, which adopts a speed sensor and a feedback system to automatically adjust the laminating speed according to the characteristics of the printed matter and the laminating material, so that the machine can adapt to different production requirements; an electrostatic eliminator installed on the inner wall of the laminating machine body to prevent the plastic film from being charged and causing dust or other impurities to be adsorbed during the laminating process, thereby improving the quality of the finished product; a quality detector installed on the laminating machine body for adding an automatic detection system after the laminating process to monitor and evaluate the laminating quality and timely discover and correct problems.

2. The novel film laminating machine as claimed in claim 1, wherein: The laminating machine body comprises a feeding table, a feeding belt, a support, a laminating device, and an output belt. The output belt is installed on one side of the support, the feeding belt is installed on the other side of the support, the laminating device is located between the feeding belt and the output belt, and the feeding table is installed on one side of the feeding belt.

3. The novel film laminating machine as claimed in claim 2, wherein: The automatic pressure roller adjusting mechanism comprises a sliding groove, a sliding block, a power source, a rotating shaft, a roller, and a pressure sensor. A vertical sliding groove is provided on the inner wall of the support, the sliding block is installed in the sliding groove, the output end of the power source is connected with the sliding block, one side of the sliding block is connected with the end of the rotating shaft, one end of the roller penetrates through the rotating shaft, and the pressure sensor is installed on one side of the support.

4. The novel film laminating machine as claimed in claim 3, wherein: The waste recycling assembly comprises a storage block, a hopper, a roller, and a handle. The hopper is installed above the storage block, the roller is installed below the hopper, the handle is installed on one side of the hopper, and the opening of the hopper faces the laminating device.

5. The novel film laminating machine as claimed in claim 4, wherein: The temperature controller is installed on the support, and the heating rod is installed inside the temperature controller.

6. The novel film laminating machine as claimed in claim 5, wherein: A connecting rod is provided on one side of the support, and the monitor is fixedly installed on the connecting rod.

7. The novel film laminating machine as claimed in claim 6, wherein: The speed monitor and the electrostatic eliminator are both installed on the support.

8. The novel film laminating machine as claimed in claim 7, wherein: A fixed rod is provided on the support behind the laminating device, the quality monitor is installed below the fixed rod, and the quality monitor and the output belt are correspondingly arranged.

9. The novel film laminating machine as claimed in claim 8, wherein: A heating structure is provided on the support behind the laminating device to avoid rapid cooling of the laminated film.

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