High-speed spinning machine capable of preventing end breakage
By introducing a humidity sensor and a micro water pump system into a high-speed spinning machine, combined with a dustproof net and a water tank filtration system, the problem of yarn breakage was solved, yarn humidity control and convenient replacement of winding rollers were achieved, and the production efficiency and reliability of the equipment were improved.
Patent Information
- Application Number
- CN202511303131.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2025-11-07
AI Technical Summary
Existing high-speed spinning machines frequently experience yarn breakage during production, affecting equipment production efficiency.
Introducing a humidity sensor and a micro water pump system into the spinning machine allows for the humidification of the yarn through atomizing nozzles. Combined with a dustproof net and a water tank filtration system, this ensures that the yarn humidity remains within a suitable range. At the same time, the air pump system facilitates the replacement of the winding rollers, reducing equipment downtime.
It effectively prevents yarn breakage during high-speed operation, reduces equipment breakage rate, and improves production efficiency and convenience.
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Figure CN120905814A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of high-speed spinning machine, in particular to a high-speed spinning machine capable of preventing broken ends. BACKGROUND
[0002] High-speed spinning machine refers to a kind of textile machinery and equipment capable of running at high spindle speed, high production efficiency, high automation and precision control, for processing continuous yarn with certain strength, evenness and structure from short fibers through processes such as drafting, twisting and winding.
[0003] The existing high-speed spinning machine may frequently produce broken ends when producing yarn, thereby affecting the production efficiency of the equipment.
[0004] Therefore, the present application provides a high-speed spinning machine capable of preventing broken ends to solve the above problems. SUMMARY
[0005] In view of the deficiencies of the prior art, the present application provides a high-speed spinning machine capable of preventing broken ends to solve the above problems.
[0006] To achieve the above purpose, the present application is implemented by the following technical scheme: a high-speed spinning machine capable of preventing broken ends, comprising a scutcher, wherein the bottom of the scutcher is communicated with a spinning machine, the bottom of the spinning machine is fixedly connected with a workbench, one side of the spinning machine is communicated with a plurality of yarn discharge ports, the top of the workbench is fixedly connected with a gantry, the top of the gantry is fixedly connected with a water storage bin, the inside of the water storage bin is fixedly connected with a micro water pump, the bottom of the micro water pump is communicated with a water delivery pipe, the bottom of the water delivery pipe is communicated with a water spray plate, the bottom of the water spray plate is communicated with a plurality of atomizing nozzles, the bottom of the gantry is fixedly connected with a humidity sensor, the top of the workbench is fixedly connected with an electric rotating rod, the top of the electric rotating rod is fixedly connected with a tray, the top of the tray is connected with a limiting circular rod, and the limiting circular rod is movably connected with a yarn winding roller through a clamping mechanism.
[0007] Preferably, the clamping mechanism comprises a micro air pump, the side wall of the micro air pump is fixedly connected with the side wall of the electric rotating rod, the top of the micro air pump is communicated with a gas delivery pipe, one end of the gas delivery pipe is communicated with a stretchable air bag, the inner wall of the stretchable air bag is fixedly connected with the side wall of the limiting circular rod, and the side wall of the stretchable air bag is movably connected with the inner wall of the yarn winding roller.
[0008] Preferably, the plurality of atomizing nozzles are arranged at equal intervals, and the inner wall of each of the plurality of atomizing nozzles is fixedly connected with a dust screen.
[0009] Preferably, the bottom of the workbench is communicated with a water storage tank, the inside of the water storage tank is movably connected with a water storage tank, and the inside of the water storage tank is provided with a plurality of filters.
[0010] Preferably, the water storage tank is internally fixedly connected with a pressure sensor, the water storage tank is internally fixedly connected with a limiting spring, the limiting spring is fixedly connected with a sliding transverse plate at the top, the sliding transverse plate is in sliding connection with the inner wall of the water storage tank, and the sliding transverse plate is movably connected with the bottom of the water storage tank.
[0011] Preferably, the inner wall of the gantry is fixedly connected with a transparent vertical plate, and the transparent vertical plate is made of tempered glass.
[0012] Preferably, the bottom of the workbench is fixedly connected with a supporting leg, and the water storage tank is provided with a pulling groove on one side. Beneficial effects
[0013] The application provides a high-speed spinning machine capable of preventing broken ends. (1) The high-speed spinning machine capable of preventing broken ends, when the equipment needs to spin, the staff pours raw materials into the inside of the scutching combined machine, the scutching combined machine separates and removes small impurities and neps in the raw materials, so that the raw material fibers are more neat, parallel and strong, thereby laying a good foundation for subsequent drafting and twisting and preventing broken ends of subsequent yarns in the production process, the scutching combined machine inputs the raw materials filtered and separated into the inside of the yarn discharge port, starts the yarn discharge port to process the raw materials into yarns, the spinning machine outputs the processed yarns through the yarn discharge port, at this time, the electric rotary rod is started, the electric rotary rod drives the winding roller to rotate through the tray, the limiting round rod and the stretchable air bag, the yarn is wound, when the yarn enters the inside of the gantry, the humidity of the yarn is detected in real time by means of the humidity sensor, when the humidity sensor detects that the humidity of the yarn is too low, the humidity sensor controls the micro water pump to be started, the micro water pump sprays water out through the water delivery pipe, the water spraying plate and the atomizing nozzle, and the yarn is humidified, so as to avoid that the yarn fibers become brittle due to too low humidity of the yarn, thereby preventing the yarn from flying and breaking easily when the yarn runs at high speed, and further reducing the broken end rate of the equipment, when the winding roller surface needs to be replaced after the yarn is wound, the micro air pump is started, the micro air pump extracts the gas in the stretchable air bag through the gas delivery pipe, as the gas in the stretchable air bag gradually decreases, the stretchable air bag shrinks, and the limiting of the winding roller is stopped, so that the staff can replace the winding roller more conveniently, the downtime of the equipment is shortened, and the production efficiency of the equipment is improved.
[0014] (2), the high-speed spinning machine of this anti-breaking head, through set up multiple dust screen, can prevent the dust on the surface of the yarn into the inside of the atomizing nozzle, avoid the atomizing nozzle to appear the situation of blockage, further influence the equipment to the control of the yarn humidity, when the atomizing nozzle carries out the humidification to the surface of the yarn, through the cooperation of the water storage tank and the water storage tank, can collect and store the excess water mist that the atomizing nozzle sprays, and, with the setting of the multistage filter in the water storage tank, can collect and store after purifying and filtering the water mist, along with the working time constantly moves, the water mist in the water storage tank gradually increases, under the action of gravity, the water storage tank drives the sliding horizontal plate to press down, when the sliding horizontal plate presses down to the surface of the pressure sensor, the pressure sensor is stressed and sends out the alarm, so as to remind the staff that the water mist in the water storage tank has collected too much, needs to be recycled in time, prevent the water mist in the water storage tank from seeping out due to too much, by setting the transparent vertical plate made of tempered glass, the staff can directly observe the damp condition of the yarn in the portal frame through the transparent vertical plate, by setting the pull groove, the staff will be more convenient when taking out the water storage tank. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a structure diagram of the high-speed spinning machine of this anti-breaking head of the application; Figure 2 is a position structure diagram of the humidity sensor of the application; Figure 3 is a position structure diagram of the pull groove of the application; Figure 4 is a position structure diagram of the micro water pump of the application; Figure 5 is the enlarged view of A in the application Figure 4
[0016] In the figure: 1, support leg; 2, workbench; 3, scutcher; 4, spinning machine; 5, yarn discharge port; 6, portal frame; 7, water storage bin; 8, micro water pump; 9, water delivery pipe; 10, water spray plate; 11, atomizing nozzle; 12, dust screen; 13, humidity sensor; 14, electric rotating rod; 15, tray; 16, limit round rod; 17, micro air pump; 18, air delivery pipe; 19, telescopic air bag; 20, winding roller; 21, water storage tank; 22, pressure sensor; 23, limit spring; 24, sliding horizontal plate; 25, water storage tank; 26, pull groove; 27, transparent vertical plate. DETAILED DESCRIPTION
[0017] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort belong to the scope of the present application. Embodiments
[0018] Please refer to Figure 1 - Figure 5 A high-speed spinning machine capable of preventing broken ends comprises a scutching combination 3, a spinning machine 4 communicated with the bottom of the scutching combination 3, a workbench 2 fixedly connected to the bottom of the spinning machine 4, a plurality of yarn discharge outlets 5 communicated with one side of the spinning machine 4, a portal frame 6 fixedly connected to the top of the workbench 2, a water storage bin 7 fixedly connected to the top of the portal frame 6, a micro water pump 8 fixedly connected to the inside of the water storage bin 7, a water delivery pipe 9 communicated with the bottom of the micro water pump 8, a water spraying plate 10 communicated with the bottom of the water delivery pipe 9, a plurality of atomizing nozzles 11 communicated with the bottom of the water spraying plate 10, a humidity sensor 13 fixedly connected to the bottom of the portal frame 6, an electric rotating rod 14 fixedly connected to the top of the workbench 2, a tray 15 fixedly connected to the top of the electric rotating rod 14, a limiting round rod 16 connected to the top of the tray 15, and a winding roller 20 movably connected to the side wall of the limiting round rod 16 through a clamping mechanism.
[0019] It should be noted that when the equipment needs to spin, the staff pours raw materials into the scutching combination 3, the scutching combination 3 separates and removes small impurities and neps in the raw materials, so that the raw material fibers are more neat, parallel and strong, laying a good foundation for subsequent drafting and twisting, preventing broken ends of subsequent yarns in the production process, the scutching combination 3 inputs the filtered and separated raw materials into the yarn discharge outlet 5, and starts the yarn discharge outlet 5 to process the raw materials into yarns, the spinning machine 4 outputs the processed yarns through the yarn discharge outlet 5, at this time, the electric rotating rod 14 is started, the electric rotating rod 14 drives the winding roller 20 to rotate through the tray 15, the limiting round rod 16 and the stretchable air bag 19, and the yarn is wound, when the yarn enters the portal frame 6, the humidity of the yarn is detected in real time by means of the humidity sensor 13, when the humidity sensor 13 detects that the humidity of the yarn is too low, the humidity sensor 13 controls the micro water pump 8 to start, the micro water pump 8 sprays water through the water delivery pipe 9, the water spraying plate 10 and the atomizing nozzles 11, and the yarn is humidified, avoiding that the yarn fibers become brittle due to too low humidity of the yarn, and further preventing the yarn from flying and breaking easily during high-speed operation, and further reducing the broken end rate of the equipment.
[0020] In an optional embodiment: the clamping mechanism comprises a micro air pump 17, the side wall of the micro air pump 17 is fixedly connected with the side wall of the electric rotating rod 14, a gas conveying pipe 18 is communicated with the top of the micro air pump 17, one end of the gas conveying pipe 18 is communicated with an inflatable air bag 19, the inner wall of the inflatable air bag 19 is fixedly connected with the side wall of the limiting round rod 16, and the side wall of the inflatable air bag 19 is movably connected with the inner wall of a winding roller 20.
[0021] It should be noted that when the yarn on the surface of the winding roller 20 needs to be replaced, the micro air pump 17 is started, the micro air pump 17 extracts the gas in the inflatable air bag 19 through the gas conveying pipe 18, as the gas in the inflatable air bag 19 gradually decreases, the inflatable air bag 19 shrinks, thereby stopping the limiting of the winding roller 20, so that the worker replacing the winding roller 20 is more convenient, the equipment downtime is shortened, and the equipment production efficiency is improved.
[0022] In an optional embodiment: a plurality of atomizing nozzles 11 are arranged at equal intervals, and the inner wall of each atomizing nozzle 11 is fixedly connected with a dust screen 12.
[0023] It should be noted that by arranging a plurality of dust screens 12, the dust on the surface of the yarn can be prevented from entering the inside of the atomizing nozzle 11, so as to avoid the atomizing nozzle 11 from being blocked, thereby affecting the control of the humidity of the yarn by the equipment.
[0024] In an optional embodiment: the bottom of the workbench 2 is communicated with a water storage tank 21, the inside of the water storage tank 21 is movably connected with a water storage tank 25, and the inside of the water storage tank 25 is provided with a multi-stage filter.
[0025] It should be noted that when the atomizing nozzle 11 humidifies the surface of the yarn, the excess water mist sprayed by the atomizing nozzle 11 can be collected and stored through the cooperation of the water storage tank 21 and the water storage tank 25, and the water mist can be purified and filtered before being collected and stored by means of the multi-stage filter arranged in the water storage tank 25.
[0026] In an optional embodiment: the inside of the water storage tank 21 is fixedly connected with a pressure sensor 22, the inside of the water storage tank 21 is fixedly connected with a limiting spring 23, the top of the limiting spring 23 is fixedly connected with a sliding horizontal plate 24, the side wall of the sliding horizontal plate 24 is slidably connected with the inner wall of the water storage tank 21, and the top of the sliding horizontal plate 24 is movably connected with the bottom of the water storage tank 25.
[0027] It should be noted that as the working time continues to elapse, the water mist in the water storage tank 25 gradually increases, under the action of gravity, the water storage tank 25 drives the sliding horizontal plate 24 to press downward, and when the sliding horizontal plate 24 presses to the surface of the pressure sensor 22, the pressure sensor 22 is stressed to issue an alarm, so as to remind the worker that the water mist in the water storage tank 25 has been collected too much and needs to be recycled in time, so as to prevent the water mist in the water storage tank 25 from overflowing.
[0028] In an optional embodiment: the inner wall of the gantry 6 is fixedly connected with a transparent vertical plate 27 made of tempered glass.
[0029] Need to explain, by setting by the tempered glass made of transparent vertical plate 27, staff can directly through the transparent vertical plate 27 observation gantry 6 inside the yarn moisture.
[0030] In an optional embodiment: the bottom of the workbench 2 is fixedly connected with a supporting leg 1, and the water storage tank 25 is provided with a pull groove 26 on one side.
[0031] Need to explain, by setting pull groove 26, staff in the removal of water storage tank 25 will be more convenient.
[0032] Meanwhile, the contents not described in detail in the specification are all the existing technology known to those skilled in the art.
[0033] When the device needs to spin, the staff injects raw materials into the inside of the scutcher 3, which separates and removes the fine impurities and neps in the raw materials, making the raw material fibers more neat, parallel and strong, laying a good foundation for subsequent drafting and twisting, preventing the subsequent yarn from breaking during production. The scutcher 3 inputs the filtered and separated raw materials into the yarn discharge port 5, starts the yarn discharge port 5 to process the raw materials into yarn, and the spinning machine 4 outputs the processed yarn through the yarn discharge port 5. At this time, the electric rotating rod 14 is started, which drives the winding roller 20 to rotate through the tray 15, the limiting round rod 16 and the stretchable air bag 19, and the yarn is wound. When the yarn enters the inside of the gantry 6, the humidity of the yarn is detected in real time by means of the humidity sensor 13. When the humidity sensor 13 detects that the humidity of the yarn is too low, the humidity sensor 13 controls the micro water pump 8 to start, and the micro water pump 8 sprays water through the water supply pipe 9, the water spraying plate 10 and the atomizing nozzle 11, so as to humidify the yarn, avoid the yarn fiber from being brittle due to the low humidity of the yarn, and further prevent the yarn from flying and breaking during high-speed operation, thereby further reducing the equipment breakage rate. When the winding roller 20 needs to be replaced after the yarn on the surface is wound, the micro air pump 17 is started, which extracts the gas in the stretchable air bag 19 through the gas supply pipe 18. As the gas in the stretchable air bag 19 gradually decreases, the stretchable air bag 19 shrinks, thereby stopping the limiting of the winding roller 20. In this way, the staff can replace the winding roller 20 more conveniently, the equipment downtime is shortened, and the equipment production efficiency is improved. By setting multiple dustproof nets 12, the dust on the surface of the yarn can be prevented from entering the inside of the atomizing nozzle 11, avoiding the clogging of the atomizing nozzle 11, and further affecting the control of the humidity of the yarn by the equipment. When the atomizing nozzle 11 humidifies the surface of the yarn, through the cooperation of the water storage tank 21 and the water storage tank 25, the excess water mist sprayed by the atomizing nozzle 11 can be collected and stored, and with the help of the multi-stage filter inside the water storage tank 25, the water mist can be purified and filtered before being collected and stored; As the working time continues to move forward, the water mist inside the water storage tank 25 gradually increases, under the action of gravity, the water storage tank 25 drives the sliding horizontal plate 24 to press downward, when the sliding horizontal plate 24 presses to the surface of the pressure sensor 22, the pressure sensor 22 is forced to send an alarm, so as to remind the staff that the water mist inside the water storage tank 25 has been collected too much, and needs to be recycled in time, to prevent the water mist inside the water storage tank 25 from seeping out because it is too much; By setting the transparent vertical plate 27 made of tempered glass, the staff can directly observe the moisture condition of the yarn inside the gantry 6 through the transparent vertical plate 27; By setting the pull groove 26, the staff will be more convenient when taking out the water storage tank 25.
[0034] It should be noted that in this text, such as the first and second relationship terms are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the term "includes", "contains" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0035] Although the embodiments of the present application have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A high-speed spinning machine with breakage prevention, comprising a scutching unit (3), characterized in that: The bottom of the combined picking machine (3) is connected with a spinning machine (4), the bottom of the spinning machine (4) is fixedly connected with a workbench (2), one side of the spinning machine (4) is connected with a plurality of yarn discharge ports (5), the top of the workbench (2) is fixedly connected with a gantry (6), the top of the gantry (6) is fixedly connected with a water storage bin (7), the inside of the water storage bin (7) is fixedly connected with a micro water pump (8), the bottom of the micro water pump (8) is connected with a water delivery pipe (9), the bottom of the water delivery pipe (9) is connected with a water spraying plate (10), the bottom of the water spraying plate (10) is connected with a plurality of atomizing nozzles (11), the bottom of the gantry (6) is fixedly connected with a humidity sensor (13), the top of the workbench (2) is fixedly connected with an electric rotating rod (14), the top of the electric rotating rod (14) is fixedly connected with a tray (15), the top of the tray (15) is connected with a limiting round rod (16), the side wall of the limiting round rod (16) is movably connected with a winding roller (20) through a clamping mechanism.
2. A high speed spinning machine with breakage prevention according to claim 1, characterized in that: The clamping mechanism comprises a micro air pump (17), the side wall of the micro air pump (17) is fixedly connected with the side wall of the electric rotating rod (14), the top of the micro air pump (17) is connected with a gas delivery pipe (18), one end of the gas delivery pipe (18) is connected with a telescopic air bag (19), the inner wall of the telescopic air bag (19) is fixedly connected with the side wall of the limiting round rod (16), and the side wall of the telescopic air bag (19) is movably connected with the inner wall of the winding roller (20).
3. A high speed spinning machine against end break according to claim 1 characterized in that: A plurality of the atomizing nozzles (11) are arranged at equal intervals, and the inner wall of each of the atomizing nozzles (11) is fixedly connected with a dust screen (12).
4. A high speed spinning machine against end break according to claim 1 characterized in that: The bottom of the workbench (2) is connected with a water storage tank (21), the inside of the water storage tank (21) is movably connected with a water storage tank (25), and the inside of the water storage tank (25) is provided with a plurality of filters.
5. A high speed spinning machine against end break according to claim 4, characterized in that: The inside of the water storage tank (21) is fixedly connected with a pressure sensor (22), the inside of the water storage tank (21) is fixedly connected with a limiting spring (23), the top of the limiting spring (23) is fixedly connected with a sliding horizontal plate (24), the side wall of the sliding horizontal plate (24) is slidably connected with the inner wall of the water storage tank (21), and the top of the sliding horizontal plate (24) is movably connected with the bottom of the water storage tank (25).
6. A high speed spinning machine against end break according to claim 1 characterized in that: The inner wall of the gantry (6) is fixedly connected with a transparent vertical plate (27), and the transparent vertical plate (27) is made of tempered glass.
7. A high speed spinning machine against end break according to claim 1 characterized in that: The bottom of the workbench (2) is fixedly connected with a supporting leg (1), and one side of the water storage tank (25) is provided with a pulling groove (26).