Water-saving high-speed extrusion type low-bath-ratio washing equipment and method thereof
By combining the extrusion wheel and spiral rubber parts with the vacuum adsorption column, the design solves the problems of water waste and safety hazards in traditional water washing equipment, achieving high efficiency and water saving, safe production and optimized fabric quality, adapting to various fabric types and simplifying equipment debugging.
Patent Information
- Application Number
- CN202511116195.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-11-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional washing equipment causes serious water waste, safety hazards, and low production efficiency when removing fabric, failing to meet the needs of environmental protection and high-efficiency production.
The water-saving, high-speed extrusion-type, low-liquor-ratio washing equipment uses a combination design of extrusion wheels and spiral rubber parts, along with vacuum adsorption columns and negative pressure pipelines, to achieve extrusion dehydration and shaking dehydration of the fabric, reducing residual moisture and optimizing the fabric shape.
It significantly saves water resources, reduces production costs, improves production safety and efficiency, ensures fabric quality, adapts to various fabric types, and simplifies equipment debugging processes.
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Figure CN120967597A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cloth washing equipment, in particular to a water-saving high-speed extrusion type low-bath ratio washing equipment and method thereof. BACKGROUND
[0002] In the textile printing and dyeing and garment processing industries, the washing equipment is the key equipment for cleaning the cloth. With the increasing environmental awareness and the continuous improvement of production efficiency requirements, the performance and energy consumption management of the washing equipment are increasingly concerned.
[0003] The traditional washing equipment generally adopts the working mode of winding the cloth into the cylinder. After water is injected into the cylinder, the cloth is cleaned through stirring and heating. Although the above washing method can meet the basic cleaning requirements, it has significant drawbacks. After cleaning, the cloth will carry a large amount of water during the taking-out process due to the lack of effective pretreatment measures, resulting in serious waste of water resources. The water carried out each time makes the washing equipment need to frequently supplement water resources, increasing the water cost and energy consumption of enterprises, and not meeting the current environmental protection concept of energy saving and emission reduction.
[0004] At the same time, a large amount of water carried out by the cloth will flow to the ground, causing the working environment to be slippery, increasing the risk of slipping and falling of the workers, and having a great safety hazard, which brings challenges to the safety production management of enterprises. In addition, the excessive water remaining on the surface of the cloth will increase the load of the subsequent dehydration process, prolong the dehydration time, reduce the dehydration efficiency, and thus affect the progress of the entire production process, restrict the production capacity improvement of enterprises, and increase the production cost and time cost.
[0005] At present, there is an urgent need for a washing equipment technology that can effectively treat the residual water before the cloth is taken out to solve the problems of water waste, safety hazards and low production efficiency of existing washing equipment, and meet the needs of the industry for high efficiency, energy saving and safe production.
[0006] Therefore, the present application provides a water-saving high-speed extrusion type low-bath ratio washing equipment to solve the above problems. SUMMARY
[0007] Therefore, the present application provides a water-saving high-speed extrusion type low-bath ratio washing equipment to solve the above problems.
[0008] To achieve the above purpose, the present application provides the following technical solution: a water-saving high-speed extrusion type low-bath ratio washing equipment, comprising: a cylinder and an auxiliary plate A on the two side supports of the cylinder, further comprising: a U-shaped guide on the auxiliary plate A for limiting and guiding the cloth;
[0009] It also includes a pulling wheel for conveying the cloth, and a first assembly for extruding the cloth out of the barrel;
[0010] The first assembly includes an auxiliary plate B fixedly connected to the inner side wall of the support, and an electrically controlled telescopic rod fixedly connected to the bottom of the auxiliary plate B;
[0011] The outer port of the barrel is fixedly connected with a low-bath-ratio main body, symmetrically provided with sliding grooves on the low-bath-ratio main body, and a sliding piece is slidingly connected in the sliding grooves, and an extrusion wheel A is rotatably connected to the sliding piece, and symmetrically provided with holes on the low-bath-ratio main body for cloth insertion;
[0012] The extrusion wheel A is fixedly connected with a spiral rubber A, and the low-bath-ratio main body is rotatably connected with an extrusion wheel B, and the extrusion wheel B is fixedly connected with a spiral rubber B.
[0013] As an improvement, a second assembly for shaking off the residual moisture on the cloth is also included;
[0014] The second assembly includes a strip plate fixedly connected to the barrel, and a triangular auxiliary block fixedly connected to the bottom of the strip plate, and a disc rotatably connected to the triangular auxiliary block;
[0015] The disc is provided with equidistant adjustment grooves, and a column is magnetically attracted in the adjustment grooves;
[0016] The strip plate is fixedly connected with a shaft, and the shaft is rotatably connected with a swing strip, and the swing strip is provided with a through long auxiliary groove;
[0017] As an improvement, the swing strips are symmetrically arranged, and a vacuum suction column is fixedly connected to the front ends of the two swing strips, and through holes are equidistantly provided in the vacuum suction column.
[0018] As an improvement, the sliding piece is slidingly adapted to the sliding groove.
[0019] As an improvement, the spiral rubber A and the spiral rubber B are staggered.
[0020] As an improvement, the adjustment grooves are provided with magnets, and the column is made of metal material.
[0021] As an improvement, the water-saving high-speed extrusion type low-bath-ratio washing method includes the following steps: cleaning, conveying preparation, extrusion dehydration, shaking dehydration and wrinkle optimization, and collection;
[0022] The cleaning step includes: placing the cloth in the barrel, stirring and heating the cloth inside the barrel to realize the cleaning operation of the cloth;
[0023] The conveying preparation step comprises the following steps: after washing, the cloth is taken out from the hole of the low-bath-ratio main body outer port, and is guided in sequence by the U-shaped guide on the auxiliary plate A, so that the cloth is in a state ready for conveying.
[0024] The extrusion dehydration step comprises the following steps: the first assembly is started, the telescopic length of the electric control telescopic rod is adjusted, the sliding piece is controlled to slide in the sliding groove, the distance between the extrusion wheel A and the extrusion wheel B is adjusted, the spiral rubber A and the spiral rubber B are matched with the cloth in an extrusion mode, under the conveying effect of the traction wheel, the cloth moves between the extrusion wheel A and the extrusion wheel B, the cloth is extruded by the staggered distribution and surface texture of the spiral rubber A and the spiral rubber B, and the extruded water is returned to the barrel.
[0025] The shaking dehydration and wrinkle optimization step comprises the following steps: the second assembly is started, the disc indirectly drives the oscillating strip to reciprocate around the shaft as the axis, the vacuum adsorption column at the front end of the oscillating strip intermittently lifts and shakes the passing cloth, and shakes off the residual water on the cloth; meanwhile, the vacuum adsorption column adsorbs the cloth through the through hole of the outer negative pressure pipeline under negative pressure, further adsorbs the water, and guarantees the stability of cloth conveying.
[0026] The collecting step comprises the following step: the cloth after the above treatment is collected under the continuous conveying of the traction wheel, and the whole washing process is completed.
[0027] Compared with the prior art, the application provides a water-saving high-speed extrusion low-bath-ratio washing equipment, and has the following beneficial effects:
[0028] 1、 the first assembly can bring the following benefits:
[0029] Significant water resource saving and production cost reduction: the first assembly extrudes the cloth in the discharge barrel, can re-divert the water adsorbed by the cloth back to the washing barrel, directly reduces the water amount taken out by the cloth, the above design reduces the loss of water resources from the source, reduces the water fee expenditure caused by frequent water replenishment, reduces the energy consumption of the water treatment link, and meets the industry development trend of energy saving and emission reduction;
[0030] Eliminate safety hazards and improve production safety: since the water amount of the cloth is greatly reduced after extrusion, the water on the ground is significantly reduced, the problem of slippery ground in the working area is effectively avoided, the risk of slipping and falling of the workers is reduced, the safety production of the enterprise is ensured, and the economic loss and personnel injury caused by safety accidents are reduced;
[0031] Improve the efficiency of subsequent processes, optimize the production process: after extrusion, the residual moisture of the cloth is reduced, reducing the load of the subsequent dehydration process; the dehydration equipment does not need to handle too much initial moisture, which can shorten the dehydration time, improve the dehydration efficiency, and thus speed up the pace of the entire production process, improve the production capacity and production benefit of the enterprise, and reduce the time cost and equipment operation cost.
[0032] 2、The first component of the present application is provided with a spiral glue A and a spiral glue B, which can bring the following benefits:
[0033] Improve the stability of cloth conveying and avoid slipping: the texture structure on the surface of the spiral glue A and the spiral glue B can effectively drive the cloth to move forward uniformly through friction, solving the problem of slipping caused by residual water on the surface of the cloth; compared with the traditional extrusion component which only relies on extrusion force to convey the cloth, the texture friction of the threaded glue can ensure that the cloth does not deviate and is not jammed during the conveying process, ensuring that the cloth always moves stably along the preset path, improving the reliability of the equipment operation;
[0034] Optimize the uniformity of extrusion and improve the water extraction effect: in the extrusion state, the staggered cooperation of the spiral glue A and the spiral glue B not only can realize effective extrusion of the cloth, but also can constrain the position of the cloth through uniform friction to avoid uneven extrusion stress caused by local slipping; this makes the water in each area of the cloth be uniformly squeezed out, reducing the situation of excessive local water residue, further improving the water resource recovery efficiency and enhancing the water saving effect.
[0035] Reduce the generation of new wrinkles of the cloth and protect the quality of the cloth: the traditional extrusion component is prone to cause local pulling and stacking of the cloth when the cloth slips or the stress is uneven, resulting in new wrinkles and affecting the quality of subsequent processes such as printing and ironing; the threaded glue can balance the stress of the cloth during the conveying and extrusion process through stable friction and uniform extrusion force, reducing the wrinkles caused by mechanical action, ensuring the flatness of the cloth, and reducing the repair cost of the subsequent process.
[0036] 3、The second component of the present application can bring the following benefits:
[0037] Deep dehydration, significantly reducing the residual moisture of the cloth: during the collection of the cloth by the pulling wheel, the second component promotes the intermittent lifting and shaking of the cloth, breaking the surface tension of the water between the fibers of the cloth, making it easier for the water absorbed inside the cloth to separate, compared with the traditional direct pulling method, further reducing the residual moisture of the cloth; this not only saves energy and time in the subsequent dehydration process, but also reduces the transportation cost caused by high moisture content of the cloth, bringing considerable economic benefits to the enterprise;
[0038] Optimize cloth form, reduce the influence of wrinkles: the cloth after extrusion by the first assembly is prone to overlapping wrinkles, the shaking action of the second assembly can effectively unfold the cloth, so that the cloth recovers to a flat state before entering the dehydration process, the flat cloth can bear force more evenly in the dehydrator, avoiding the problem of insufficient dehydration or excessive extrusion deformation caused by wrinkles, improving the dehydration effect, ensuring the quality of the cloth, reducing the rate of defective products, and reducing the cost of rework.
[0039] Improve dehydration efficiency and speed up production rhythm: the reduction of residual moisture and wrinkles in the cloth greatly reduces the pressure of the subsequent dehydration process; the dehydration equipment does not need to spend a lot of time to deal with excess moisture and adjust the cloth form, and can quickly and efficiently complete the dehydration work, shorten the processing period of single batch of cloth, and improve the operation efficiency of the production line; and the traditional washing equipment often needs manual arrangement, spreading and other operations on the extracted cloth due to the high moisture content and serious wrinkles of the cloth, the design of the second assembly enables the cloth to automatically complete the shaking and unfolding and moisture reduction during the collection process, greatly reducing manual intervention, reducing the labor cost of enterprises, and also reducing the production risk caused by manual operation errors.
[0040] 4, The second assembly of the present application can bring the following benefits by the addition of the adjusting groove:
[0041] Adapt to various cloth types and improve equipment versatility: different thickness of cloth has different requirements for shaking amplitude; thin cloth needs smaller shaking amplitude to avoid excessive stretching and deformation, and thick cloth needs larger shaking amplitude to ensure that the moisture is fully separated and the wrinkles are unfolded; the adjusting groove can flexibly change the shaking amplitude of the cloth by adjusting the eccentric position of the column rod distance from the rotating axis, so that the second assembly can adapt to knitted cloth, woven cloth, heavy woolen cloth and other materials and thicknesses of cloth, greatly improving the application range of the equipment;
[0042] Optimize the shaking effect and ensure the processing quality: for specific cloth, the shaking amplitude can be accurately adjusted by the adjusting groove, which can avoid the problems of too much residual moisture and wrinkles that cannot be completely unfolded caused by insufficient shaking, and can also prevent cloth stretching, damage or edge wear caused by excessive shaking amplitude; the above design ensures that different cloths can achieve the best effect during processing, ensures the quality stability of the cloth, reduces the rate of defective products caused by improper processing, and reduces the cost of rework.
[0043] Reduce equipment debugging cost and improve operation convenience: the design of the adjusting groove makes it unnecessary to replace the core components for adjusting the shaking amplitude, which can be completed by adjusting the position of the column rod, simplifying the debugging process of the equipment for different cloths; the operator can quickly complete parameter setting according to the characteristics of the cloth, reducing the debugging time and labor cost, improving the changeover efficiency of the equipment, especially suitable for small batch and multi-variety production scenes. BRIEF DESCRIPTION OF DRAWINGS
[0044] Figure 1 is a perspective view of the main structure of the present application;
[0045] Figure 2 is another perspective view of the main structure of the present application;
[0046] Figure 3 is a side view of the main structure of the present application;
[0047] Figure 4 is a distribution diagram of the relative structure positions of the first component and the second component of the present application;
[0048] Figure 5 is a relative structure diagram of the main part with low bath ratio after being cut in the present application;
[0049] Figure 6 is an exploded view of the first component of the present application;
[0050] Figure 7 is a side view of the working process of the second component in the present application;
[0051] Figure 8 is a perspective view of the working process of the second component in the present application.
[0052] In the figure:
[0053] 1, barrel; 2, support; 3, auxiliary plate A; 4, U-shaped guide; 5, pulling wheel; 6, cloth;
[0054] 7, first component; 701, auxiliary plate B; 702, electric control telescopic rod; 703, main part with low bath ratio; 704, sliding groove; 705, sliding sheet; 706, extrusion wheel A; 707, spiral rubber part A; 708, extrusion wheel B; 709, spiral rubber part B;
[0055] 8, second component; 801, strip plate; 802, triangular auxiliary block; 803, disc; 804, adjusting groove; 805, column; 806, shaft; 807, swing strip; 808, long strip auxiliary groove; 809, vacuum adsorption column; 810, through hole. DETAILED DESCRIPTION
[0056] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0057] The present application will be further described in detail below according to the drawings and embodiments.
[0058] EMBODIMENT
[0059] Please refer to Figures 1 to 6 shown in the figure:
[0060] To solve the problems mentioned in the technical solutions, the embodiments of the present application provide a water-saving high-speed extrusion type low-bath-ratio washing equipment, which comprises a barrel 1 and an auxiliary plate A3 on the bracket 2 on both sides of the barrel 1, and further comprises a U-shaped guide 4 on the auxiliary plate A3 for limiting and guiding the cloth 6;
[0061] Further comprising a pulling wheel 5 for conveying the cloth 6, and a first assembly 7 for extruding the cloth 6 out of the barrel;
[0062] The first assembly 7 comprises an auxiliary plate B701 fixedly connected to the inner side wall of the bracket 2, an electrically-controlled telescopic rod 702 fixedly connected to the bottom of the auxiliary plate B701 in a symmetrical manner, a low-bath-ratio main body 703 fixedly connected to the outer port of the barrel 1, a sliding groove 704 symmetrically formed in the low-bath-ratio main body 703, a sliding piece 705 slidably connected in the sliding groove 704, an extrusion wheel A706 rotatably connected to the sliding piece 705, a hole for the cloth 6 to pass through symmetrically formed in the low-bath-ratio main body 703, a spiral rubber A707 fixedly connected to the extrusion wheel A706, an extrusion wheel B708 rotatably connected to the low-bath-ratio main body 703, and a spiral rubber B709 fixedly connected to the extrusion wheel B708.
[0063] Among them:
[0064] The barrel 1 is filled with water, and the cloth 6 in the barrel is stirred and heated to realize the cleaning of the cloth 6. After the cleaning is completed, the cloth is taken out and conveyed and transferred by the pulling wheel 5.
[0065] The first assembly 7 is used to extrude the cloth 6 out of the barrel, so that the water adsorbed by the cloth 6 flows back to the barrel 1.
[0066] The electrically-controlled telescopic rod 702 is used to adjust the distance between the extrusion wheel A706 and the extrusion wheel B708.
[0067] The sliding piece 705 is slidably adapted to the sliding groove 704.
[0068] The addition of the spiral rubber A707 and the spiral rubber B709 is not only used to squeeze water in the extrusion state, but also can drive the cloth 6 to move forward uniformly through the texture friction force, so as to avoid the uneven extrusion of the cloth 6 caused by the slip of the cloth 6 due to water, and reduce the new wrinkles caused by uneven stress.
[0069] Further embodiments: please refer to Figures 1 to 4 , Figure 7 , Figure 8 shown in the figure:
[0070] The second assembly 8 comprises a strip plate 801 fixedly connected to the barrel 1, a triangular auxiliary block 802 fixedly connected to the bottom of the strip plate 801, a disc 803 rotatably connected to the triangular auxiliary block 802, adjustment grooves 804 equidistantly formed on the disc 803, a column 805 magnetically attracted in the adjustment grooves 804, a shaft 806 fixedly connected to the strip plate 801, swing strips 807 rotatably connected to the shaft 806, through long auxiliary grooves 808 formed on the swing strips 807, and a vacuum adsorption column 809 fixedly connected to the front ends of the two swing strips 807, wherein equidistant through holes 810 are formed on the vacuum adsorption column 809.
[0071] Wherein:
[0072] The second assembly 8 is used for shaking off the water adsorbed on the cloth 6 and optimizing the wrinkle state of the cloth 6.
[0073] The disc 803 is driven by a driving shaft.
[0074] The adjustment grooves 804 are provided with magnets.
[0075] The column 805 is made of metal material and can be attracted by the adjustment grooves 804.
[0076] The swing strips 807 can shake the cloth 6 through the vacuum adsorption column 809 in the swing.
[0077] The vacuum adsorption column 809 can adsorb the residual water on the surface of the cloth 6 through the through holes 810 formed thereon by negative pressure, so as to improve the dehydration rate and reduce the energy consumption of later drying.
[0078] In the process of shaking the cloth 6, the vacuum adsorption column 809 can adsorb the water on the cloth 6 through the through holes 810 by the assistance of the externally connected negative pressure pipeline, which can not only assist in adsorption to reduce the water contained in the cloth 6, but also can adsorb the cloth 6 by negative pressure to reduce the stability of the cloth 6 conveying caused by shaking and transfer, avoid the skew conveying caused by shaking, and improve the operation stability of the whole equipment.
[0079] It should be noted that the extrusion of the cloth 6 by the first assembly 7 is the first water treatment action, the shaking of the cloth 6 by the vacuum adsorption column 809 is the second water treatment action, and the adsorption of the water on the cloth 6 by the vacuum adsorption column 809 through negative pressure under the assistance of the through holes 810 is the third water treatment action; the above three treatment actions can ensure that the cloth 6 is relatively flat and not wrinkled after treatment, which is convenient for subsequent dehydration of the cloth 6.
[0080] Further embodiments:
[0081] The water-saving high-speed extrusion type low-bath ratio washing method comprises the following steps: cleaning, conveying preparation, extrusion dehydration, shaking dehydration and wrinkle optimization, and collection.
[0082] The washing step includes: placing the cloth 6 in the cylinder 1, stirring and heating the cloth 6 inside the cylinder 1 to achieve the washing operation of the cloth 6;
[0083] The conveying preparation step includes: after the washing is completed, the cloth 6 is taken out from the hole of the low-bath-ratio main body 703, and is guided by the U-shaped guide 4 on the auxiliary plate A3 in sequence, so that the cloth 6 is in a state ready for conveying;
[0084] The extrusion dehydration step includes: starting the first assembly 7, adjusting the telescopic length of the electric control telescopic rod 702, controlling the sliding of the sliding sheet 705 in the sliding groove 704, adjusting the distance between the extrusion wheel A 706 and the extrusion wheel B 708, and making the spiral rubber A 707 and the spiral rubber B 709 form extrusion cooperation with the cloth 6; under the conveying effect of the traction wheel 5, the cloth 6 moves between the extrusion wheel A 706 and the extrusion wheel B 708, and is extruded and dehydrated by the staggered distribution and surface texture of the spiral rubber A 707 and the spiral rubber B 709, and the extruded water is returned to the cylinder 1;
[0085] The shaking dehydration and wrinkle optimization step includes: starting the second assembly 8, the disc 803 indirectly drives the reciprocating swing bar 807 to swing around the shaft rod 806; the vacuum suction column 809 at the front end of the swing bar 807 intermittently lifts and shakes the passing cloth 6, and shakes off the residual water on the cloth 6; at the same time, the vacuum suction column 809 sucks the cloth 6 through the through hole 810 by the outer connection negative pressure pipeline, further absorbs the water, and ensures the conveying stability of the cloth 6;
[0086] The collecting step includes: the cloth 6 after the above treatment is continuously conveyed by the traction wheel 5, and the whole washing process is completed.
[0087] The working principle of all the contents in the above embodiment is as follows:
[0088] In the initial state:
[0089] The cloth 6 is taken out from the hole of the low-bath-ratio main body 703, and is conveyed by the traction wheel 5 after being guided by the U-shaped guide 4.
[0090] The working process of the first assembly 7 is as follows:
[0091] In use, the distance between the pressing wheel A 706 and the pressing wheel B 708 is adjusted according to the needs of pressing the cloth 6; specifically, the telescopic length of the electric control telescopic rod 702 is adjusted, and the sliding position of the sliding sheet 705 in the sliding groove 704 is controlled; after the adjustment is completed, the cloth 6 will pass between the pressing wheel A 706 and the pressing wheel B 708 and be pressed by them through the conveying of the traction wheel 5, so as to leave the water adsorbed thereon in the barrel 1;
[0092] Further, in order to prevent the cloth 6 from slipping and being pressed due to water during the pressing process of the cloth 6, the spiral rubber A 707 on the pressing wheel A 706 and the spiral rubber B 709 on the pressing wheel B 708 are additionally arranged in the design, which can effectively drive the uniform advancement of the cloth 6 by increasing the friction force through the texture structure on the surface, avoiding the slipping phenomenon caused by the residual water on the surface of the cloth 6, and ensuring that the cloth 6 does not deviate and is not jammed during the conveying process under the action of the texture, so as to ensure that the cloth 6 always moves stably along the preset path and improve the reliability of the equipment operation;
[0093] The above working process is described with reference to Figures 1 to 6 .
[0094] The working process of the second assembly 8 is as follows:
[0095] Further, after the cloth 6 is pressed by the first assembly 7, the second assembly 8 will perform water treatment and optimize the wrinkles of the cloth 6 when passing through the position of the U-shaped guide 4; specifically, reference can be made to the accompanying Figure 7 and the accompanying Figure 8 The disc 803 will rotate counterclockwise under the action of the motor, and with the rotation of the disc 803, the column rod 805 in the adjusting groove 804 on the disc 803 will drive the swinging bar 807 to rotate counterclockwise with the shaft rod 806 as the rotation axis under the action of the long auxiliary groove 808, and in the counterclockwise rotation of the swinging bar 807, the vacuum adsorption column 809 at the front end of the swinging bar 807 will lift the cloth 6 upward; further, with the continuous rotation of the disc 803, the column rod 805 will gradually move from the outer end to the tail end of the long auxiliary groove 808 in the counterclockwise pushing of the swinging bar 807, and with the continuous rotation of the disc 803, the column rod 805 will drive the swinging bar 807 to swing clockwise with the shaft rod 806 as the axis under the action of the long auxiliary groove 808, that is, the cloth 6 will not be lifted any more, and thus in the rotation of the disc 803, the vacuum adsorption column 809 at the front end of the swinging bar 807 will lift the cloth 6 away after lifting, and the cloth 6 will be forced to shake and shake off the water thereon, and the state of the cloth 6 will change from the pressed and wrinkled state to the relaxed state;
[0096] Further, in the process of attaching the vacuum adsorption column 809 to the cloth 6, the vacuum adsorption column 809 will adsorb the cloth 6 through the through hole 810 with the aid of the external negative pressure pipeline, so as to ensure the stability of the cloth 6 during the conveying process.
[0097] The above working process please refer to Figures 1 to 4 , Figure 7 , Figure 8 .
[0098] It should be noted that in this paper, such as the first and second relationship terms are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the term "includes", "comprises" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "includes a" does not exclude the presence of additional identical elements in the process, method, article or equipment including the element.
[0099] Although embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. Water-saving high-speed extrusion type low-liquid-ratio water washing equipment, including: The material cylinder (1) and the auxiliary plate A (3) on the two side supports (2) of the material cylinder (1) are characterized in that they further include: a U-shaped guide (4) on the auxiliary plate A (3) for limiting the guiding fabric (6); It also includes a pull wheel (5) for conveying the fabric (6), and a first component (7) for squeezing the fabric (6) out of the tube; The first component (7) includes an auxiliary plate B (701) fixedly connected to the inner wall of the bracket (2), and an electrically controlled telescopic rod (702) is symmetrically fixedly connected to the bottom of the auxiliary plate B (701); The outer port of the material cylinder (1) is fixedly connected to a low liquor ratio main body (703). The low liquor ratio main body (703) is symmetrically provided with sliding grooves (704). A sliding piece (705) is slidably connected in the sliding groove (704). An extrusion wheel A (706) is rotatably connected on the sliding piece (705). Holes for the fabric (6) to pass through are symmetrically provided on the low liquor ratio main body (703). A spiral rubber component A (707) is wound and fixedly connected to the extrusion roller A (706), and an extrusion roller B (708) is rotatably connected to the low liquor ratio main body (703). A spiral rubber component B (709) is wound and fixedly connected to the extrusion roller B (708).
2. The water-saving high-speed extrusion low-liquid-ratio washing equipment according to claim 1, characterized in that: It also includes a second component (8) for shaking off residual moisture from the fabric (6); The second component (8) includes a strip plate (801) fixedly connected to the barrel (1), a triangular auxiliary block (802) fixedly connected to the bottom of the strip plate (801), and a disc (803) rotatably connected to the triangular auxiliary block (802); The disc (803) is provided with equal-spaced adjustment slots (804), and a column rod (805) is magnetically attracted in the adjustment slot (804); A shaft (806) is fixedly connected to the strip (801), and a swing bar (807) is rotatably connected to the shaft (806). A through-slot (808) is provided on the swing bar (807).
3. The water-saving high-speed extrusion low-bath-ratio washing equipment according to claim 2, characterized in that: The swing bars (807) are arranged symmetrically, and the front ends of the two swing bars (807) are fixedly connected to a vacuum adsorption column (809). The vacuum adsorption column (809) has through holes (810) that are equidistantly opened.
4. The water-saving high-speed extrusion low-bath-ratio washing equipment according to claim 1, characterized in that: The sliding piece (705) is slidably adapted to the sliding groove (704).
5. The water-saving high-speed extrusion low-bath-ratio washing equipment according to claim 1, characterized in that: The spiral rubber component A (707) and the spiral rubber component B (709) are arranged in an alternating pattern.
6. The water-saving high-speed extrusion low-bath-ratio washing equipment according to claim 2, characterized in that: The regulating groove (804) is equipped with a magnet, and the column rod (805) is made of metal.
7. A water-saving high-speed extrusion low-liquor-ratio water washing method, applied to the water-saving high-speed extrusion low-liquor-ratio water washing equipment described in 1-6, characterized in that: Includes the following steps: Cleaning, conveying preparation, squeezing dehydration, shaking dehydration and wrinkle optimization, collection; The cleaning steps include: placing the fabric (6) inside the material cylinder (1), stirring and heating the fabric (6) inside the material cylinder (1) to achieve the cleaning operation of the fabric (6); The conveying preparation steps include: after cleaning, the fabric (6) is passed through the hole at the outer port of the low liquor ratio main body (703) and guided by the U-shaped guide (4) on the auxiliary plate A (3) in sequence, so that the fabric (6) is in the state of waiting to be conveyed.
8. The water-saving high-speed extrusion low-bath-ratio washing method according to claim 7, characterized in that: The extrusion dehydration step includes: Start the first component (7), adjust the extension length of the electric telescopic rod (702), control the sliding plate (705) to slide in the sliding groove (704) to adjust the distance between the extrusion wheel A (706) and the extrusion wheel B (708), so that the spiral rubber part A (707) and the spiral rubber part B (709) form a squeezing fit on the fabric (6); under the conveying action of the traction wheel (5), the fabric (6) moves between the extrusion wheel A (706) and the extrusion wheel B (708), and through the staggered distribution and surface texture of the spiral rubber part A (707) and the spiral rubber part B (709), the fabric (6) is squeezed and dehydrated, and the squeezed water flows back into the material cylinder (1).
9. The water-saving high-speed extrusion low-bath-ratio washing method according to claim 8, characterized in that: The shaking dehydration and wrinkle optimization, and collection steps include: When the second component (8) is activated, the disc (803) indirectly causes the swing bar (807) to swing back and forth around the shaft (806) under the drive of the drive shaft. The vacuum adsorption column (809) at the front end of the swing bar (807) intermittently lifts and shakes the fabric (6) as it swings, shaking off the residual moisture on the fabric (6). At the same time, the vacuum adsorption column (809) adsorbs the fabric (6) under negative pressure through the external negative pressure pipe and through the through hole (810), further adsorbing moisture and ensuring the stability of the fabric (6) conveying. The collection step includes: the fabric (6) after the above treatment is collected under the continuous conveying of the pull wheel (5) to complete the entire washing process.