Installation technology of large-area movable screen

Abstract

The invention discloses an installation technology of a large-area movable screen, and belongs to the technical field of movable screen installation. The process sequentially comprises the following steps: paying off and positioning the ground, mounting and fixing keels, and carrying out rust-proof and fire-proof treatment; laying a horizontal keel, fixing the wood splints through lofting and inclined holes, and riveting the screen panel (the joint gap is less than or equal to 1mm) by using the hanging plate; mounting a vertical keel, a movable top rail and an auxiliary rail, and arranging a buffer gasket at the joint; the handrail and the decorative plate (the decorative plate is embedded into the special mounting groove) are mounted; installing a decorative line frame (the gap is less than or equal to 0.5 mm) after lofting; mounting and debugging the screen door; and door foot wires are installed. According to the process, through standardized processes and precise parameter control, the structural stability and decoration delicacy of the screen are improved, the construction period is shortened compared with that of a traditional process, the screen door is flexible to open and low in noise, and the high-quality use requirement of a public space is met.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of movable screen installation, and particularly relates to an installation process of a large-area movable screen. BACKGROUND

[0002] The large-area movable screen is widely used in public spaces such as hotel banquet halls, exhibition centers, office buildings and large shopping malls due to its advantages of flexible adjustment of space layout and adaptation to multi-scene use requirements. With the continuous expansion of building space, the size and weight of the movable screen also increase, and the traditional installation process gradually exposes many technical pain points, which are difficult to meet the current high-standard construction and use requirements. The traditional process relies on manual experience in the positioning stage, lacks clear precision control standards, and the deviation of the horizontal line and the vertical control line often exceeds 5mm, resulting in the inclination of the subsequent keel installation. At the same time, the connection between the fixed keel and the ground only uses simple bolts, without setting reinforcing keels for load-bearing requirements, and the rust-proof and fire-proof treatment is not comprehensive, which is prone to keel rusting, structure loosening, screen deformation and collapse risk due to changes in environmental humidity and external force impact in long-term use. The joint treatment of adjacent screen panels lacks standardized processes, and the traditional process does not clearly specify the lofting mark and angle requirements of the inclined hole, resulting in a gap width difference of more than 3mm after the panel splicing, and the installation of the decorative plate and the keel without special installation slot design, only through surface fitting and fixing, which is prone to decorative plate edge lifting and falling. In addition, the installation of the decorative line frame does not consider the adaptability after the corner plastering, and often has the problem of large gap between the line frame and the screen, which affects the overall aesthetic appearance. SUMMARY

[0003] The purpose of the present application is to provide an installation process of a large-area movable screen, which aims to solve the problems of low positioning accuracy, poor structure stability, poor decorative effect, low construction efficiency and poor use experience in the prior art.

[0004] To achieve the above-mentioned purpose, the present application provides the following technical solutions: An installation process of a large-area movable screen, comprising the following steps: Step 1: positioning the ground by setting out, installing the fixed keel, and performing rust-proof treatment and fire-proof treatment between the fixed keel and the ground after the installation of the fixed keel is completed; Step 2: according to the height of the screen, laying horizontal keels on the fixed keel in sequence, installing wooden clamps between the horizontal keels, and fixing adjacent screens through the wooden clamps; Step 3: after step 2 is completed, installing vertical keels, and installing vertical handrails on the vertical keels; Step 4: installing auxiliary handrails on the horizontal keels, installing fixed handrails between two adjacent vertical keels, and installing decorative plates on both sides of the screen; Step 5: install the decorative frame on the front and back of the screen respectively; Step 6: after the above steps are completed, install the screen door in turn, and after the screen door is installed, install the door side decorative frame; Step 7: install the door skirting in turn, and complete the installation of the large-area movable screen.

[0005] As a preferred scheme of the present application, the step 1 comprises the following steps when installing the fixed keel: Step 1.1: according to the size and shape of the outer contour of the screen, the contour of the screen door and the contour of the decorative plate, the screen installation position is laid out, the horizontal line and the vertical control line are popped out, and the control line deviation is not more than 2mm; Step 1.2: the main keel is fixed along the vertical control line and the horizontal line, the main keel is perpendicular to the plumb line, the interval of the main keel is 1000-1200mm, and the reinforcing keel with an interval of 4000mm is arranged between the main keels; Step 1.3: the fixed plate position of the main keel and the reinforcing keel is treated with rust prevention and fire prevention, the fixed plate is fixed with the ground through the expansion bolt, and the interval of the expansion bolt is not more than 600mm.

[0006] As a preferred scheme of the present application, after the horizontal keel in the step 2 is installed, it further comprises the following steps: Step 2.1: the horizontal keel is laid out, and the position line of the joint of the adjacent screen panels is drawn, and the position line deviation is not more than 1mm; Step 2.2: a slant hole is punched on each of the fixed keels on both sides of the position line of the joint, the angle of the slant hole is 45°, and the punching fixed position is formed; Step 2.3: a wooden clamp plate is installed on the punching fixed position, the thickness of the wooden clamp plate is not less than 15mm, the wooden clamp plate is punched into the punching fixed position, and the wooden clamp plate is flush with the keel; Step 2.4: a hanging plate is installed between the horizontal keels of the adjacent screens, the hanging plate is made of 3mm thick steel plate, one end of the hanging plate is riveted with the wooden clamp plate, the other end is punched and hung on the horizontal keel; Step 2.5: the upper end of the screen panel is inserted into the hanging hole of the hanging plate, the screen panel is riveted with the hanging plate, the riveting point interval is 300-400mm, and the lower end of the screen panel is riveted with another hanging plate.

[0007] As a preferred scheme of the present application, the step 3 further comprises the following steps: Step 3.1: a load-bearing keel of a movable top rail is installed, the load-bearing keel is made of 8# channel steel, the load-bearing keel is installed on the horizontal keel, and the connecting point is fixed by welding; Step 3.2: a force-bearing keel is installed on the vertical keel, the force-bearing keel is perpendicular to the vertical keel, and the vertical keel is connected to the load-bearing keel. Step 3.3: installing the movable top rail and connecting the movable top rail with the vertical keel; Step 3.4: connecting the movable top rail with the screen door frame, and setting a buffer gasket at the connection.

[0008] As a preferred scheme of the present application, the step 3.3 after installing the movable top rail further comprises: setting an auxiliary rail on the movable top rail, the length of the auxiliary rail being less than the length of the movable top rail by not less than 100 mm, and the auxiliary rail being installed on the movable top rail; punching holes on the movable top rail and the auxiliary rail respectively, the hole diameter error being not more than 0.5 mm, and connecting the movable top rail, the auxiliary rail and the vertical keel by using bolts, the bolt tightening torque being 30-35 N·m.

[0009] As a preferred scheme of the present application, the step 4 further comprises: Step 4.1: lofting on the horizontal keel, and punching inclined holes on the fixed keel on both sides of the screen to form a horizontal decorative plate installation groove; Step 4.2: the horizontal decorative plate installation groove is located at the joint of the fixed keel and the decorative plate, and a horizontal decorative plate is installed in the horizontal decorative plate installation groove, the horizontal decorative plate being embedded in the horizontal decorative plate installation groove and riveted with the horizontal fixed skeleton, the riveting interval being 200-300 mm.

[0010] As a preferred scheme of the present application, the installation position of the horizontal decorative plate installation groove is located at the joint of the horizontal keel and the fixed keel, the depth of the horizontal decorative plate installation groove being greater than half the thickness of the horizontal decorative plate, and the width of the horizontal decorative plate installation groove being greater than the width of the horizontal decorative plate by 2-3 mm; the horizontal decorative plate being L-shaped by bending a 2 mm thick galvanized steel plate and having a fixing hole with a diameter of 5 mm, and the horizontal decorative plate being riveted with the fixed keel through the fixing hole.

[0011] As a preferred scheme of the present application, the step 5 further comprises: Step 5.1: lofting from bottom to top to form an upper decorative line frame installation reference line on both sides of the screen, the perpendicularity deviation of the reference line being not more than 1 mm; Step 5.2: symmetrically installing the upper decorative line frame on the fixed keel from the center position to the edge position of the screen, the installation gap being not more than 0.5 mm.

[0012] As a preferred scheme of the present application, the step 5 further comprises: plastering the screen and the decorative plate corner on both sides of the screen, the plastering thickness being 5-8 mm; The upper decorative line frame is provided with a groove near one side of the screen, the groove depth is 1-2mm larger than the plastering thickness, the upper decorative line frame is installed at the corner after plastering treatment, the screen is located in the groove, and one end of the upper decorative line frame is riveted with the screen and the other end is riveted with the fixed keel.

[0013] As a preferred scheme of the present application, the step 6 further comprises: Step 6.1: surface treatment is performed on the screen door to remove burrs and stains; Step 6.2: the screen door is connected with the fixed keel and the upper decorative line frame, and the gap between the door and the frame is 2-3mm; Step 6.3: decorative plates are respectively installed on both sides of the screen door; Step 6.4: the opening angle and the closing tightness of the screen door are adjusted to ensure flexible opening and tight closing.

[0014] Compared with the prior art, the present application has the following beneficial effects: The present scheme has the following beneficial effects: in terms of structural stability and safety, the laser line projector is used to achieve accurate positioning with a deviation of ≤2mm, the main keel is arranged at an interval of 1000-1200mm, the reinforcing keel is additionally arranged at an interval of 4000mm, and the keel fixing plate is coated with epoxy zinc-rich primer and ultra-thin fireproof paint for comprehensive rust and fireproof treatment, so that the load-bearing capacity of the keel is increased by 40%, the problems of rust and loosening during long-term use are effectively avoided, the service life of the screen is prolonged by 3-5 years, and the safety risks caused by unstable structure in the traditional process are completely solved; in terms of decoration effect, the standardized operation of the panel joint seam layout deviation ≤1mm and the 45° inclined hole fixed wooden clamping plate makes the panel splicing gap ≤1mm, the decorative plate is embedded in the special installation groove with a depth greater than half of the plate thickness and a width of 2-3mm, the decorative line frame is pre-set with a groove with a plastering thickness and an installation gap ≤0.5mm, the overall appearance is smooth and delicate, and the defects of uneven splicing and decorative part warping and falling off in the traditional process are solved; in terms of construction efficiency, the technical parameters of each link are clearly defined, such as bolt tightening torque 30-35N・m and riveting point spacing 300-400mm, a logical and clear installation process is sorted out, and rework caused by process inversion is avoided, for example, the construction period of a certain hotel banquet hall 6 groups of 6m×3.2m screens is shortened by 25% compared with the traditional process, and the labor cost is greatly reduced; in terms of use experience, the auxiliary rail is added to the movable top rail and the 3mm thick rubber buffer pad is pasted, and the accurate control of the 2-3mm gap between the door and the frame makes the screen door opening noise below 38 decibels, the sound insulation volume ≥35dB, and the door body can be flexibly opened to 90°. BRIEF DESCRIPTION OF DRAWINGS

[0015] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings: Figure 1 This is a process flow diagram of the present invention; Figure 2 This is a plan view of the overall layout of the large-area movable screen of the present invention; Figure 3 This is a plan view of the movable top rail of the present invention. Detailed Implementation

[0016] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0017] Example 1 First, the site was cleaned and measured. Debris on the floor of the installation area in the multi-functional hall of the convention center was cleared to ensure that the floor was flat (flatness deviation ≤3mm / m). A laser rangefinder was used to verify the dimensions of the installation area and confirm that it matched the installation positions of the 5 sets of 8m×3.5m screens in the design drawings. Ground reference points were marked.

[0018] Materials and tools preparation: Materials: 50mm×30mm and 40mm×20mm galvanized square steel, 8# channel steel, 12mm thick tempered glass panel, 2mm thick galvanized steel decorative panel, 15mm thick plywood, 3mm thick rubber buffer pad, PVC decorative frame, 100mm high solid wood door skirting board, M12 expansion bolts, M4 and M5 rivets, 304 stainless steel hinges, etc. Tools: laser line projector, electric drill, rivet gun, torque wrench, straightedge, feeler gauge, sandpaper, alcohol, lint-free cloth, etc.

[0019] Large-area movable screen installation stage Step 1: Fixing the keel and preparing the foundation Laying out and positioning: Using a laser line projector, according to the design drawings, mark the outer outline of the screen, the horizontal and vertical control lines of the 1.2m×3.5m screen door and the 300mm wide decorative panel, and check that the deviation of the control lines is ≤1.8mm.

[0020] Keel fixing: Install 50mm×30mm galvanized square steel main keels interlaced along the control line, ensuring they are perpendicular to the plumb line, with a spacing of 1100mm; install reinforcing keels of the same specification between the main keels, with a spacing of 4000mm; use M12 expansion bolts (spacing 550mm) to fix the 8mm thick fixing plate to the ground.

[0021] Rust and fire prevention treatment: Apply two coats of epoxy zinc-rich primer (dry film thickness 60μm) to the fixing plates of the main keel and reinforcing keel, and after drying, apply one coat of ultra-thin fireproof coating (fire resistance limit 1.8h).

[0022] Step 2: Install horizontal keel and fix screen panel Horizontal keel laying: Install 40mm×20mm galvanized square steel horizontal keels on the fixed keel according to the 3.5m screen height, and fix them with bolts every 300mm.

[0023] Panel joint treatment: Lay out the joint line of adjacent tempered glass panels on the horizontal keel (deviation ≤ 0.8mm), fix the keel on both sides of the joint line and drill 45° 8mm oblique holes with an electric drill, insert 15mm thick wooden plywood and make it flush with the keel.

[0024] Panel installation: Install a 3mm thick steel plate mounting plate, rivet one end to a wooden plywood with an M5 rivet, and hang the other end on a horizontal keel hook; insert the upper and lower ends of the tempered glass panel into the mounting plate hanging holes and rivet them with M4 rivets (350mm spacing) to complete the splicing of adjacent screens.

[0025] Step 3: Installation of vertical keel and movable top rail Keel installation: Install 50mm×30mm galvanized square steel vertical keel and bolt it to the horizontal keel; weld the No. 8 channel steel load-bearing keel to the horizontal keel and apply epoxy zinc-rich primer to the welding point; bolt the load-bearing keel to the top of the vertical keel and install the 40mm×20mm load-bearing keel vertically on the vertical keel.

[0026] Installation of movable top rail: Install 80mm×40mm aluminum alloy movable top rail, connect the vertical keel with M8 bolts, and attach 3mm thick rubber buffer pads at the connection.

[0027] Auxiliary rail installation: Install an auxiliary rail of the same specification (100mm shorter) on the movable top rail. Drill 10mm diameter holes in both rails and connect them with M8×30 ​​bolts (torque 32N・m).

[0028] Step 4: Handrail installation and decorative panel fixing Handrail installation: Install 32mm stainless steel auxiliary handrails on the horizontal keel, and fix them with brackets (500mm spacing); install fixed handrails of the same specification between adjacent vertical keels, and after welding, grind and apply anti-rust paint.

[0029] Decorative panel installation: Lay out the pattern on the horizontal keel, and drill 10mm diameter angled holes in the fixed keels on both sides of the screen to form an installation groove with a depth of 1.2mm and a width of 32mm; embed the 2mm thick L-shaped galvanized decorative panel into the groove and rivet it with M4 rivets (250mm spacing).

[0030] Step 5: Install the decorative trim frame Baseline layout: Use a laser line projector to project a 50mm wide PVC decorative frame installation baseline from bottom to top on both sides of the screen, with a verticality deviation of ≤0.9mm.

[0031] Corner treatment and frame fixing: Apply plaster (6mm thick) and polish at the corner of the screen and decorative panel; embed the decorative frame (with a 7mm deep groove) into the corner, rivet the screen with an M4×15 self-tapping screw at one end, and rivet the keel (screw spacing 250mm) at the other end, and check the installation gap ≤0.4mm.

[0032] Step 6: Installation and Adjustment of the Screen Door Door pretreatment: Sand the surface of the wooden screen door to remove burrs, and wipe away stains with alcohol.

[0033] Door installation: Connect the screen door to the fixed keel and the upper decorative frame with 304 stainless steel hinges, and adjust the gap between the door and the frame to 2.5mm; install decorative panels on both sides of the door, and fix them with rivets after positioning with double-sided tape.

[0034] Functional testing: Manually open and close the screen door 100 times to ensure it can be opened flexibly to 90°; sound insulation test to ensure sound insulation ≥37dB.

[0035] Step 7: Install door baseboards Install 100mm high, 15mm thick solid wood door skirting boards, ensuring a gap of ≤0.8mm between the skirting board and the floor.

[0036] Install L-shaped corner brackets at the angle between the screen and the ground to fix the door baseboard. Use a ruler to check that the straightness deviation of the door baseboard is ≤1.5mm / m.

[0037] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A mounting process for large area mobile screens, characterized in that, The method comprises the following steps: Step 1: perform line positioning on the ground, install fixed keels, and perform rust-proof treatment and fireproof treatment between the fixed keels and the ground after the installation of the fixed keels is completed; Step 2: according to the height of the screen, sequentially lay horizontal keels on the fixed keels, install wooden clamping plates between the horizontal keels, and fix adjacent screens through the wooden clamping plates; Step 3: after Step 2 is completed, install vertical keels, and install vertical handrails on the vertical keels; Step 4: install auxiliary handrails on the horizontal keels, install fixed handrails between two adjacent vertical keels, and install decorative plates on both sides of the screen; Step 5: install upper decorative wire frames on the front and back of the screen; Step 6: after the above steps are completed, sequentially install screen doors, and install door side decorative wire frames after the installation of the screen doors is completed; Step 7: sequentially install door skirting lines, and complete the installation of the large-area movable screen.

2. The mounting process of a large-area movable screen according to claim 1, characterized in that, The Step 1 comprises the following steps when the fixed keels are installed: Step 1.1: according to the size and shape of the outer contour of the screen, the contour of the screen door and the contour of the decorative plate, perform line positioning on the screen installation position, pop out a horizontal line and a vertical control line, and the deviation of the control line is not more than 2 mm; Step 1.2: staggeredly fix main keels along the vertical control line and the horizontal line, the main keels are perpendicular to the plumb line, the interval of the main keels is 1000-1200 mm, and a reinforcing keel with an interval of 4000 mm is arranged between the main keels; Step 1.3: perform rust-proof treatment and fireproof treatment on the fixed plate positions of the main keels and the reinforcing keels, fix the fixed plates to the ground through expansion bolts, and the interval of the expansion bolts is not greater than 600 mm.

3. The mounting process of a large-area movable screen according to claim 1, characterized in that, After the installation of the horizontal keels in the Step 2 is completed, the Step 2 further comprises the following steps: Step 2.1: loft the horizontal keels, and draw position lines of adjacent screen panel joints, and the deviation of the position lines is not more than 1 mm; Step 2.2: punch a slant hole with an angle of 45° on each of the fixed keels on both sides of the position line of the joint, and form a punching fixed position; Step 2.3: install a wooden clamping plate on the punching fixed position, the thickness of the wooden clamping plate is not less than 15 mm, the wooden clamping plate is punched into the punching fixed position, and the wooden clamping plate is flush with the keel; Step 2.4: install a hanging plate between the horizontal keels of adjacent screens, the hanging plate is made of a 3-mm-thick steel plate, one end of the hanging plate is riveted to the wooden clamping plate, the other end of the hanging plate is punched and hung on the horizontal keel; Step 2.5: insert the upper end of a screen panel into a hanging hole of the hanging plate, rivet the screen panel to the hanging plate, the interval of the riveting points is 300-400 mm, and the lower end of the screen panel is riveted to another hanging plate.

4. The mounting process of a large-area movable screen according to claim 1, wherein, The Step 3 further comprises the following steps: Step 3.1: install a load-bearing keel of a movable top rail, the load-bearing keel is made of an 8# channel steel, the load-bearing keel is installed to the horizontal keel, and the connecting point is fixed through welding; Step 3.2: install a force-bearing keel on a vertical keel, the force-bearing keel is perpendicular to the vertical keel, and the vertical keel is connected to the load-bearing keel; Step 3.3: install a movable top rail, and connect the movable top rail to the vertical keel; Step 3.4: connect the movable top rail to a screen door frame, and set a buffer gasket at the connection position.

5. The mounting process of a large-area movable screen according to claim 4, characterized in that, After the installation of the movable top rail in the Step 3.3 is completed, the Step 3.3 further comprises the following steps: An auxiliary rail is arranged on the movable top rail, the length of the auxiliary rail is less than the length of the movable top rail by not less than 100 mm, and the auxiliary rail is mounted on the movable top rail; Holes are punched on the movable top rail and the auxiliary rail respectively, the hole diameter error is not more than 0.5 mm, and the movable top rail, the auxiliary rail and the vertical keel are connected by bolts, and the bolt tightening torque is 30-35 N·m.

6. The mounting process of a large-area active screen according to claim 1, characterized in that, The step 4 further comprises: Step 4.1: lofting is performed on the horizontal keel, and inclined holes are punched on the fixed keels on both sides of the screen to form horizontal decorative plate mounting grooves; Step 4.2: the horizontal decorative plate mounting groove is located at the joint of the fixed keel and the decorative plate, the horizontal decorative plate is mounted in the horizontal decorative plate mounting groove, and the horizontal decorative plate is embedded in the horizontal decorative plate mounting groove and riveted with the horizontal fixed frame, and the riveting interval is 200-300 mm.

7. The mounting process of a large-area active screen according to claim 6, characterized in that, The installation position of the horizontal decorative plate mounting groove is located at the joint of the horizontal keel and the fixed keel, the depth of the horizontal decorative plate mounting groove is greater than half the thickness of the horizontal decorative plate, and the width of the horizontal decorative plate mounting groove is greater than the width of the horizontal decorative plate by 2-3 mm; The horizontal decorative plate is formed in an L shape by bending a 2 mm thick galvanized steel plate and has a fixing hole with a diameter of 5 mm, and the horizontal decorative plate is riveted with the fixed keel through the fixing hole.

8. The mounting process of a large area active screen according to claim 1, wherein, The step 5 further comprises: Step 5.1: from bottom to top, lofting is performed to form upper decorative line frame mounting reference lines on both sides of the screen, and the perpendicularity deviation of the reference lines is not more than 1 mm; Step 5.2: symmetrically mounting upper decorative line frames on the fixed keel from the center position to the edge position of the screen, and the installation gap is not greater than 0.5 mm.

9. The mounting process of a large-area active screen according to claim 8, characterized in that, Before the upper decorative line frame is mounted, the following steps are further included: Plastering is performed on the corners of the screen and the decorative plate on both sides of the screen, and the plastering thickness is 5-8 mm; The side of the upper decorative line frame close to the screen is provided with a groove, the depth of the groove is greater than the plastering thickness by 1-2 mm, the upper decorative line frame is mounted at the corner after plastering treatment, the screen is located in the groove, and one end of the upper decorative line frame is riveted with the screen and the other end is riveted with the fixed keel.

10. The mounting process of a large area active screen according to claim 1, wherein, The step 6 further comprises: Step 6.1: surface treatment is performed on the screen door to remove burrs and stains; Step 6.2: connecting the screen door with the fixed keel and the upper decorative line frame, and the gap between the door and the frame is 2-3 mm; Step 6.3: installing decorative plates on both sides of the screen door respectively; Step 6.4: adjusting the opening angle and the closing tightness of the screen door to ensure flexible opening and tight closing.

Images