Automatic mixed fermentation system and process for preparing traditional Chinese medicine multi-strain fermented beverage
By coordinating the mixing rack, gas extraction, and solution extraction mechanisms in the fermentation system, the problems of dissolved oxygen and pH fluctuations during the fermentation of multi-strain fermented beverages of traditional Chinese medicine are solved, achieving stability and high efficiency in fermentation while reducing costs.
Patent Information
- Application Number
- CN202511539037.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-01-16
AI Technical Summary
Existing automated mixed fermentation systems and processes for preparing multi-strain fermented beverages of traditional Chinese medicine suffer from significant fluctuations in dissolved oxygen and pH levels in the material due to microbial metabolism during fermentation. This affects the normal metabolism of microorganisms and the quality of fermentation products, making it difficult to carry out stable liquid fermentation.
An automated mixing and fermentation system is adopted, which includes a fermentation tank, a mixing rack mechanism, a drive mechanism, a gas extraction mechanism, and a solution extraction mechanism. The drive mechanism drives the mixing rack mechanism to rotate, which in turn drives the gas extraction and solution extraction mechanisms to control the dissolved oxygen and pH value in the fermentation tank within the required range, ensuring stable fermentation.
It effectively prevents large fluctuations in dissolved oxygen and pH during fermentation, ensuring the stability and efficiency of liquid fermentation and reducing equipment costs.
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Figure CN121343748A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of beverage production fermentation technology, specifically to an automated mixing fermentation system and process for preparing multi-strain fermented beverages of traditional Chinese medicine. Background Technology
[0002] Multi-strain fermented beverages of traditional Chinese medicine refer to beverages that combine traditional Chinese medicinal materials with various probiotics. Through microbial fermentation technology, the effective components of Chinese medicine are transformed into small molecules that are more easily absorbed by the human body. At the same time, the taste is improved, the efficacy is enhanced, and the toxicity is reduced, forming a new type of beverage that combines the therapeutic effects of Chinese medicine with the health benefits of probiotics. In this context, a corresponding automatic mixing and fermentation system is needed to realize its preparation.
[0003] Referring to patent application CN221759837U, a mixed fermentation device for Polygonatum-based beverages is disclosed. This device features two stirring rods, which can be cleaned after use. Simply start motor three to lower the fermentation tank and separate it from the stirring rods, then start motor one to change the position of the two stirring rods, allowing for another fermentation cycle. Simultaneously, the stirring rods can be cleaned, significantly shortening the interval between fermentations and improving overall fermentation efficiency. Furthermore, the device utilizes inserts and slots, and the locking rod and locking slot allow for easy removal of the stirring rods by simply rotating a two-way screw, simplifying operation and greatly facilitating subsequent cleaning.
[0004] A comprehensive analysis of the above-mentioned patents reveals the following shortcomings: Existing automated mixed fermentation systems and processes for preparing multi-strain fermented beverages of traditional Chinese medicine suffer from significant fluctuations in dissolved oxygen and pH levels during fermentation due to microbial metabolism. These fluctuations affect the normal metabolism of microorganisms and the quality of fermentation products, making stable liquid fermentation difficult. Furthermore, the systems lack the ability to automatically and promptly control dissolved oxygen and pH levels within the required range during mixed fermentation. Therefore, it is necessary to provide an automated mixed fermentation system and process for preparing multi-strain fermented beverages of traditional Chinese medicine to address these technical problems. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides an automated mixed fermentation system and process for preparing multi-strain fermented beverages of traditional Chinese medicine. This system solves the problem that during fermentation, the metabolism of microorganisms easily leads to significant fluctuations in dissolved oxygen and pH levels in the material. These fluctuations affect the normal metabolism of microorganisms and the quality of fermentation products, making stable liquid fermentation difficult. Furthermore, the invention addresses the lack of a structure capable of timely and automatically controlling the dissolved oxygen and pH levels in the material within the required range during mixed fermentation.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an automated mixing and fermentation system for preparing multi-strain fermented beverages of traditional Chinese medicine, comprising: A fermentation tank is used to hold liquid traditional Chinese medicine and various probiotics. A container is fixedly installed on the top of the fermentation tank, a control panel is fixedly installed in the middle of the right side of the fermentation tank, a feeding pipe is fixedly installed on the upper left side of the fermentation tank, and a discharge pipe is fixedly installed on the lower left side of the fermentation tank. A mixing rack mechanism is used to stir and mix liquid Chinese medicine and various probiotics in a fermentation tank. The mixing rack mechanism is rotatably disposed between the upper and lower walls of the inner cavity of the fermentation tank. A drive mechanism is used to drive the mixing rack mechanism to rotate. The drive mechanism is set on the top of the fermentation tank and located inside the receiving box. Cam rack mechanisms are set on both the left and right sides of the drive mechanism. A gas extraction mechanism is used to draw external gas into the fermentation tank to control the dissolved oxygen content in the material inside the fermentation tank. The gas extraction mechanism is located on the top right side of the fermentation tank and inside the containment box. The solution extraction mechanism is used to draw external acid-base adjustment solution into the fermentation tank to maintain the pH value of the material in the fermentation tank within the required range. The solution extraction mechanism is located on the top left side of the fermentation tank and inside the containment box.
[0007] Preferably, the mixing frame mechanism includes a hollow outer rod, which is rotatably connected between the upper and lower walls of the inner cavity of the fermentation tank. A screw conveyor blade is fixedly sleeved on the outside of the hollow outer rod, and a spiral blade is fixedly sleeved on the outside of the hollow outer rod through a plurality of hollow support rods. The hollow support rods are connected to the inside of the hollow outer rod, and a plurality of spray nozzles are uniformly fixedly arranged on the outer wall of the hollow support rods.
[0008] Preferably, the top of the hollow outer rod rotatably penetrates the top of the fermentation tank, the upper part of the hollow outer rod is fixedly fitted with a worm gear located in the receiving box, the top of the hollow outer rod rotatably communicates with a liquid collection box, the interior of the hollow outer rod is penetrated by a hollow inner rod, and the bottom of the hollow inner rod is rotatably connected to the bottom of the inner cavity of the fermentation tank.
[0009] Preferably, a plurality of thin tubes are uniformly and fixedly connected around the lower sidewall of the hollow inner rod, and the ends of the thin tubes that are far apart from each other are fixedly connected through the outside of the hollow outer rod. An aeration ring is fixedly connected between the ends of the thin tubes that are far apart from each other. The aeration ring is located below the screw conveyor blades. An air collection box is fixedly installed on the top of the liquid collection box, and the top of the hollow inner rod is rotatably connected to the bottom of the air collection box.
[0010] Preferably, the driving mechanism includes a support frame, which is fixedly mounted on the top of the fermentation tank and located inside the receiving box. A worm gear is rotatably mounted between the left and right side walls of the inner cavity of the support frame. The rear part of the worm gear meshes with the front part of the worm wheel. The top of the hollow outer rod rotatably passes through the top of the support frame. The bottom of the liquid collection box is fixedly connected to the top of the support frame. A side plate is fixedly mounted on the top of the fermentation tank and on both sides of the support frame.
[0011] Preferably, both ends of the worm gear rotatably penetrate the side wall of the support frame and are rotatably connected to the side wall of the corresponding side plate. Two small toothed rings are fixedly sleeved on the outside of the worm gear, and the two small toothed rings are respectively located on the left and right sides of the outside of the support frame. A servo motor is fixedly installed on the left side of the left side plate. The output shaft of the servo motor rotatably penetrates the side plate and is fixedly connected to the left end of the worm gear. Annular electromagnets are fixedly installed on both the left and right sides of the support frame and behind the worm gear.
[0012] Preferably, both of the cam frame mechanisms include a second side plate. The bottom of the second side plate is fixedly connected to the top of the fermentation tank. A short shaft is rotatably arranged between the second side plate and the side wall of the support frame. A cam is fixedly sleeved on the outside of the short shaft. One end of the short shaft passes through the center of an adjacent annular electromagnet. A limiting groove is formed on the side wall of the short shaft. A large toothed ring is sleeved on the outside of the short shaft. A protrusion is fixedly arranged on the inner wall of the large toothed ring. The protrusion is slidably arranged in the limiting groove. A first spring is arranged in the limiting groove. The first spring is fixedly connected between the side wall of the limiting groove and the side wall of the protrusion. The large toothed ring meshes with the small toothed ring.
[0013] Preferably, the gas extraction mechanism includes a cylinder, the bottom of which is fixedly connected to the top of the fermentation tank by two support plates. A piston is slidably disposed between the inner walls of the cylinder, and a piston rod is fixedly disposed at the front end of the piston. The piston rod slides through the front wall of the cylinder, and a ball is fixedly disposed at the front end of the piston rod. The ball contacts the side wall of the cam, and a second spring is sleeved on the outside of the piston rod.
[0014] Preferably, the second spring is fixedly connected between the side wall of the piston and the inner wall of the cylinder. A discharge bend is fixedly connected to one side of the rear part of the cylinder. The end of the discharge bend away from the cylinder is fixedly connected to the gas collection box. A discharge valve is fixedly installed on the discharge bend. A suction tube is fixedly connected to the other side of the rear part of the cylinder. A feed valve is fixedly installed on the suction tube. The structure of the solution pumping mechanism and the gas pumping mechanism are the same except for the discharge bend.
[0015] This invention also provides an automated mixing and fermentation process for preparing multi-strain fermented beverages of traditional Chinese medicine. The process employs an automated mixing and fermentation system for preparing multi-strain fermented beverages of traditional Chinese medicine, and specifically includes the following steps: Step 1: Put the liquid Chinese medicine and various probiotics into the fermentation tank, and then use the drive mechanism to drive the mixing rack mechanism to rotate. The rotating mixing rack mechanism stirs and mixes the liquid Chinese medicine and various probiotics in the fermentation tank, so that the materials at different depths in the fermentation tank are fully mixed and liquid fermentation is carried out. Step 2: Simultaneously drive the two cam frame mechanisms to rotate. The two rotating cam frame mechanisms drive the gas extraction mechanism and the solution extraction mechanism to work. The gas extraction mechanism draws external gas into the fermentation tank to control the dissolved oxygen content in the material inside the fermentation tank and meet the dissolved oxygen requirements in the liquid fermentation process. Step 3: The solution extraction mechanism draws the external pH adjustment solution into the fermentation tank to maintain the pH value of the material in the fermentation tank within the required range. This prevents significant changes in the pH value of the material due to microbial metabolism during liquid fermentation, ensuring stable fermentation. After the mixture has been fermented, it is discharged through the discharge pipe and then processed to produce the fermented beverage.
[0016] Beneficial effects This invention provides an automated mixing and fermentation system and process for preparing multi-strain fermented beverages of traditional Chinese medicine. Compared with existing technologies, it has the following advantages: 1. An automated mixing and fermentation system and process for preparing multi-strain fermented beverages of traditional Chinese medicine, comprising a mixing frame mechanism, a driving mechanism, a cam frame mechanism, a gas extraction mechanism, and a solution extraction mechanism, wherein the driving mechanism not only drives the mixing frame mechanism to rotate, stirring and mixing the liquid traditional Chinese medicine and various probiotics in the fermentation tank, but also drives the two cam frame mechanisms to rotate, thereby driving the gas extraction mechanism and the solution extraction mechanism to work. The gas extraction mechanism draws external gas into the fermentation tank to control the dissolved oxygen content in the material and meet the dissolved oxygen requirements during the liquid fermentation process. The solution extraction mechanism draws external pH adjustment solution into the fermentation tank to adjust the pH value in the material and maintain it within the required range, effectively preventing large fluctuations in dissolved oxygen and pH value caused by microbial metabolism during fermentation and ensuring the stable progress of liquid fermentation.
[0017] 2. An automated mixing and fermentation system and process for preparing multi-strain fermented beverages of traditional Chinese medicine, which, through the cooperation of hollow outer rods, auger blades, hollow support rods, spiral blades, hollow inner rods and aeration rings, can fully stir and mix liquid traditional Chinese medicine and probiotics at different depths in the fermentation tank. At the same time, the gas enters the aeration ring through the hollow inner rods and can be evenly dispersed into the material, effectively controlling the dissolved oxygen content of the material in the fermentation tank. The spray nozzles on the hollow support rods also provide convenience for liquid phase control, ensuring the stability and efficiency of the fermentation process.
[0018] 3. An automatic mixing fermentation system and process for preparing multi-strain fermented beverages of traditional Chinese medicine, through the cooperation of a worm gear, a small toothed ring, a servo motor, an annular electromagnet, a cam, a large toothed ring, and a first spring, driven by a servo motor, utilizes the meshing of the worm gear and worm wheel to drive the auger blades, hollow support rod, and spiral blades to rotate, rapidly promoting thorough mixing of materials at different depths within the fermentation tank. When the annular electromagnet is not energized, the small toothed ring meshes with the large toothed ring, and the cam rotates with the worm gear, simultaneously driving the gas extraction mechanism and the solution extraction mechanism. At this time, it is in the working state of inputting gas and acid-base adjustment solution into the fermentation tank. When the annular electromagnet is energized, it attracts the large toothed ring, causing the small toothed ring to separate from the large toothed ring. The cam does not rotate with the worm gear, and the gas extraction mechanism and the solution extraction mechanism do not work. At this time, it is in the working state of no longer inputting gas and acid-base adjustment solution into the fermentation tank. It can realize the switching of multiple working states and is flexible and convenient to use.
[0019] 4. An automated mixing fermentation system and process for preparing multi-strain fermented beverages of traditional Chinese medicine, through the cooperation of a cylinder, piston, piston rod, second spring, solution extraction mechanism, and cam, the piston rod reciprocates back and forth under the elastic action of the second spring as the cam rotates, and the piston reciprocates accordingly. During this process, external gas is drawn into the cylinder through a long suction pipe, then discharged into the gas collection box through a discharge bend pipe, and finally discharged into the material in the fermentation tank through the hollow inner rod and aeration ring, controlling the dissolved oxygen content in the material. At the same time, the cam can also drive the solution extraction mechanism to draw external acid-base adjusting solution into the fermentation tank to adjust the pH value of the material. There is no need to set up a separate pump for gas extraction or acid-base adjusting solution extraction, reducing the cost of the device.
[0020] Other advantages, objectives, and features of the invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination, or may be learned from practice of the invention. The objectives and other advantages of the invention can be realized and obtained through the following description. Attached Figure Description
[0021] Figure 1 This is a perspective view of the present invention; Figure 2 This is a cross-sectional perspective view of the present invention; Figure 3 This is an assembly drawing of the mixing frame mechanism, driving mechanism, cam frame mechanism, gas extraction mechanism, and solution extraction mechanism of the present invention; Figure 4 This is an exploded view of the hybrid frame mechanism and the drive mechanism of the present invention; Figure 5This is a partial sectional perspective view of the hybrid frame mechanism of the present invention; Figure 6 For the present invention Figure 5 A magnified view of a section at point A in the middle; Figure 7 For the present invention Figure 5 A magnified view of a section at point B in the middle; Figure 8 This is an assembly drawing of the drive mechanism, cam frame mechanism, gas extraction mechanism, and solution extraction mechanism of the present invention; Figure 9 For the present invention Figure 8 A magnified view of a section at point C; Figure 10 This is a perspective view of the cam frame mechanism of the present invention; Figure 11 This is a perspective view of the gas extraction mechanism of the present invention; Figure 12 This is a cross-sectional perspective view of the gas extraction mechanism of the present invention.
[0022] In the diagram: 1. Fermentation tank; 2. Container box; 3. Mixing rack mechanism; 31. Hollow outer rod; 32. Screwdriver blade; 33. Hollow support rod; 34. Spiral blade; 35. Worm gear; 36. Liquid collection box; 37. Hollow inner rod; 38. Aeration ring; 39. Gas collection box; 4. Drive mechanism; 41. Support frame; 42. Worm; 43. Small toothed ring; 44. Side plate one; 45. Servo motor; 46. Ring electromagnet; 5. Cam frame mechanism; 51. Side plate two; 52. Short shaft; 53. Cam; 54. Limiting groove; 55. Large toothed ring; 56. First spring; 6. Gas extraction mechanism; 61. Cylinder; 62. Piston; 63. Piston rod; 64. Second spring; 65. Discharge bend; 66. Suction tube; 7. Solution extraction mechanism; 8. Control panel. Detailed Implementation
[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0024] This invention provides two technical solutions: like Figures 1 to 3 The first embodiment is shown: an automated mixing and fermentation system for preparing multi-strain fermented beverages of traditional Chinese medicine, comprising: Fermentation tank 1 is used to hold liquid Chinese medicine and various probiotics. A container 2 is fixedly installed on the top of fermentation tank 1. A control panel 8 is fixedly installed in the middle of the right side of fermentation tank 1. A conveying pipe is fixedly installed in the upper left side of fermentation tank 1. A discharge pipe is fixedly installed in the lower left side of fermentation tank 1. The mixing rack mechanism 3 is used to stir and mix the liquid Chinese medicine and various probiotics in the fermentation tank 1. The mixing rack mechanism 3 is rotatably set between the upper and lower walls of the inner cavity of the fermentation tank 1. The driving mechanism 4 is used to drive the mixing rack mechanism 3 to rotate. The driving mechanism 4 is set on the top of the fermentation tank 1 and located inside the housing box 2. Cam rack mechanisms 5 are set on both the left and right sides of the driving mechanism 4. The gas extraction mechanism 6 is used to draw external gas into the fermentation tank 1 to control the dissolved oxygen content in the material inside the fermentation tank 1. The gas extraction mechanism 6 is located on the top right side of the fermentation tank 1 and inside the container 2. The solution extraction mechanism 7 is used to draw external acid-base adjustment solution into the fermentation tank 1 to maintain the pH value of the material in the fermentation tank 1 within the required range. The solution extraction mechanism 7 is located on the top left side of the fermentation tank 1 and inside the container 2.
[0025] Through the cooperation of the mixing frame mechanism 3, the driving mechanism 4, the cam frame mechanism 5, the gas extraction mechanism 6, and the solution extraction mechanism 7, the driving mechanism 4 can not only drive the mixing frame mechanism 3 to rotate, stirring and mixing the liquid Chinese medicine and various probiotics in the fermentation tank 1, but also drive the two cam frame mechanisms 5 to rotate, thereby driving the gas extraction mechanism 6 and the solution extraction mechanism 7 to work. The gas extraction mechanism 6 draws external gas into the fermentation tank 1 to control the dissolved oxygen content in the material in the fermentation tank 1, meeting the dissolved oxygen requirements in the liquid fermentation process. The solution extraction mechanism 7 draws external acid-base adjusting solution into the fermentation tank 1 to adjust the pH value in the material, keeping the pH value within the required range. This effectively prevents large fluctuations in dissolved oxygen and pH value caused by microbial metabolism during the fermentation process, ensuring the stable progress of liquid fermentation.
[0026] like Figures 4 to 12The second embodiment is shown, the main difference from the first embodiment being: an automatic mixing fermentation system for preparing multi-strain fermented beverages of traditional Chinese medicine, wherein the mixing frame mechanism 3 includes a hollow outer rod 31, which is rotatably connected between the upper and lower walls of the inner cavity of the fermentation tank 1. A screw conveyor blade 32 is fixedly fitted onto the outside of the hollow outer rod 31. A spiral blade 34 is fixedly fitted onto the outside of the hollow outer rod 31 via several hollow support rods 33, which are connected to the interior of the hollow outer rod 31. Several spray nozzles are uniformly fixedly arranged on the outer wall of the hollow support rods 33. The top of the hollow outer rod 31 rotatably penetrates the top of the fermentation tank 1. A worm gear 35 located inside a receiving box 2 is fixedly fitted onto the upper part of the hollow outer rod 31. A collection box 3 is rotatably connected to the top of the hollow outer rod 31. 6. A hollow inner rod 37 penetrates the interior of the hollow outer rod 31. The bottom of the hollow inner rod 37 is rotatably connected to the bottom of the inner cavity of the fermentation tank 1. Several thin tubes are evenly fixedly connected around the lower side wall of the hollow inner rod 37. The ends of the thin tubes that are far apart from each other are fixedly connected to the outside of the hollow outer rod 31. An aeration ring 38 is fixedly connected between the ends of the thin tubes that are far apart from each other. The aeration ring 38 is located below the screw conveyor blade 32. An air collection box 39 is fixedly installed on the top of the liquid collection box 36. The top of the hollow inner rod 37 is rotatably connected to the bottom of the air collection box 39. The drive mechanism 4 includes a support frame 41. The support frame 41 is fixedly installed on the top of the fermentation tank 1 and located inside the receiving box 2. A worm gear 42 is rotatably installed between the left and right side walls of the inner cavity of the support frame 41. The rear of the worm gear 42... The front part of the worm gear 35 meshes with the front part of the worm. The top of the hollow outer rod 31 rotates through the top of the support frame 41. The bottom of the liquid collection box 36 is fixedly connected to the top of the support frame 41. Side plates 44 are fixedly installed on the top of the fermentation tank 1 and on both sides of the support frame 41. Both ends of the worm 42 rotate through the side wall of the support frame 41 and are rotatably connected to the side wall of the corresponding side plate 44. Two small toothed rings 43 are fixedly sleeved on the outside of the worm 42. The two small toothed rings 43 are located on the left and right sides of the outside of the support frame 41, respectively. A servo motor 45 is fixedly installed on the left side of the left side plate 44. The output shaft of the servo motor 45 rotates through the side plate 44 and is fixedly connected to the left end of the worm 42. Side plates 44 are fixedly installed on both sides of the support frame 41 and behind the worm 42. The system includes an annular electromagnet 46 and two cam frame mechanisms 5, each including a second side plate 51. The bottom of the second side plate 51 is fixedly connected to the top of the fermentation tank 1. A short shaft 52 is rotatably mounted between the second side plate 51 and the side wall of the support frame 41. A cam 53 is fixedly sleeved on the outside of the short shaft 52. One end of the short shaft 52 passes through the center of the adjacent annular electromagnet 46. A limiting groove 54 is formed on the side wall of the short shaft 52. A large toothed ring 55 is sleeved on the outside of the short shaft 52. A protrusion is fixedly mounted on the inner wall of the large toothed ring 55. The protrusion is slidably mounted in the limiting groove 54. A first spring 56 is mounted in the limiting groove 54. The first spring 56 is fixedly connected between the side wall of the limiting groove 54 and the side wall of the protrusion. The large toothed ring 55 meshes with a small toothed ring 43. The gas extraction mechanism 6 includes a cylinder 61.The bottom of the cylinder 61 is fixedly connected to the top of the fermentation tank 1 by two support plates. A piston 62 is slidably disposed between the inner walls of the cylinder 61. A piston rod 63 is fixedly disposed at the front end of the piston 62. The piston rod 63 slides through the front wall of the cylinder 61. A ball is fixedly disposed at the front end of the piston rod 63. The ball contacts the side wall of the cam 53. A second spring 64 is sleeved on the outside of the piston rod 63. The second spring 64 is fixedly connected between the side wall of the piston 62 and the inner wall of the cylinder 61. A discharge bend 65 is fixedly connected to one side of the rear of the cylinder 61. The end of the discharge bend 65 away from the cylinder 61 is fixedly connected to the gas collection box 39. A discharge valve is fixedly installed on the discharge bend 65. A suction tube 66 is fixedly connected to the other side of the rear of the cylinder 61. A feed valve is fixedly installed on the suction tube 66. The structure of the solution extraction mechanism 7 and the gas extraction mechanism 6 is the same except for the discharge bend 65. The discharge bend 65 in the solution extraction mechanism 7 is fixedly connected to the liquid collection box 36.
[0027] Through the coordinated operation of the hollow outer rod 31, auger blades 32, hollow support rod 33, spiral blades 34, hollow inner rod 37, and aeration ring 38, the liquid Chinese medicine and probiotics at different depths within the fermentation tank 1 can be thoroughly stirred and mixed. Simultaneously, gas entering the aeration ring 38 through the hollow inner rod 37 is evenly dispersed into the material, effectively controlling the dissolved oxygen level within the fermentation tank 1. Furthermore, the spray nozzles on the hollow support rod 33 facilitate liquid phase control, ensuring the stability and efficiency of the fermentation process. The worm gear 42, small toothed ring 43, servo motor 45, annular electromagnet 46, cam 53, and large toothed ring further enhance the fermentation process. The interaction between 55 and the first spring 56, driven by a servo motor 45, and utilizing the meshing of the worm gear 42 and worm wheel 35, drives the auger blades 32, hollow support rod 33, and spiral blades 34 to rotate, rapidly promoting thorough mixing of materials at different depths within the fermentation tank 1. When the annular electromagnet 46 is not energized, the small toothed ring 43 meshes with the large toothed ring 55, and the cam 53 rotates with the worm gear 42, simultaneously driving the gas extraction mechanism 6 and the solution extraction mechanism 7 to work. At this time, it is in the working state of inputting gas and acid-base adjustment liquid into the fermentation tank 1. When the annular electromagnet 46 is de-energized, the small toothed ring 43 meshes with the large toothed ring 55, and the cam 53 rotates with the worm gear 42, simultaneously driving the gas extraction mechanism 6 and the solution extraction mechanism 7 to work. When the internal 46 is energized, it attracts the large toothed ring 55, causing the small toothed ring 43 to separate from the large toothed ring 55. The cam 53 does not rotate with the worm gear 42, and the gas extraction mechanism 6 and solution extraction mechanism 7 cease operation. At this point, the fermentation tank 1 is no longer being fed gas or acid / alkali adjusting solution. This allows for switching between multiple operating states, making it flexible and convenient to use. Through the cooperation between the cylinder 61, piston 62, piston rod 63, second spring 64, solution extraction mechanism 7, and cam 53, the piston rotates with the cam 53, and under the elastic action of the second spring 64, the piston... The rod 63 reciprocates back and forth, and the piston 62 reciprocates accordingly. During this process, external gas is drawn into the cylinder 61 through the suction tube 66, and then discharged into the gas collection box 39 through the discharge bend 65. After passing through the hollow inner rod 37, it is finally discharged into the material in the fermentation tank 1 through the aeration ring 38, controlling the dissolved oxygen content in the material. At the same time, the cam 53 can also drive the solution pumping mechanism 7 to work, drawing external acid-base adjustment solution into the fermentation tank 1 to adjust the pH value in the material. There is no need to set up a separate pump for pumping out gas or acid-base adjustment solution, reducing the cost of the device.
[0028] This invention also provides an automated mixing and fermentation process for preparing multi-strain fermented beverages of traditional Chinese medicine. The process employs an automated mixing and fermentation system for preparing multi-strain fermented beverages of traditional Chinese medicine, and includes the following steps: Step 1: Liquid Chinese medicine and various probiotics are fed into fermentation tank 1 through a feeding pipe. Then, the driving mechanism 4 drives the mixing frame mechanism 3 to rotate. During the process, the servo motor 45 works and drives the worm gear 42 to rotate. By meshing the worm gear 42 with the worm wheel 35, the hollow outer rod 31 can be driven to rotate. The auger blades 32, hollow support rods 33 and spiral blades 34 rotate accordingly, stirring and mixing the liquid Chinese medicine and various probiotics in fermentation tank 1 to carry out liquid fermentation. Step 2: Simultaneously, the annular electromagnet 46 is not energized, the small toothed ring 43 meshes with the large toothed ring 55, and the cam 53 rotates with the worm gear 42, which simultaneously drives the gas extraction mechanism 6 and the solution extraction mechanism 7 to work. The gas extraction mechanism 6 works to draw external gas into the fermentation tank 1, controlling the dissolved oxygen content in the material in the fermentation tank 1 to meet the dissolved oxygen requirements in the liquid fermentation process. During the process, as the cam 53 rotates, under the elastic action of the second spring 64, it can push the piston rod 63 to move back and forth, and the piston 62 moves back and forth accordingly. During this process, external gas can be drawn into the cylinder 61 through the long suction pipe 66, and then discharged into the gas collection box 39 through the discharge bend pipe 65. After that, it passes through the hollow inner rod 37 and finally through the aeration ring 38 into the material in the fermentation tank 1 to control the dissolved oxygen content in the material. The aeration ring 38 is a prior art known to those skilled in the art. Step 3: Since the solution extraction mechanism 7 and the gas extraction mechanism 6 are identical in structure except for the discharge bend 65, and are symmetrical, the rotation of the cam 53 can drive the solution extraction mechanism 7 to work, drawing the external acid-base regulating solution into the fermentation tank 1 to adjust the pH value of the material. During the process, since the discharge bend 65 in the solution extraction mechanism 7 is fixedly connected to the collection box 36, the solution extraction mechanism 7 draws the external acid-base regulating solution into the collection box 36, then flows into the hollow outer rod 31, into each hollow support rod 33, and finally sprays it out through the spray nozzle on the hollow support rod 33. Under the stirring action of the auger blade 32 and the spiral blade 34, the acid-base regulating solution is fully mixed with the material in the fermentation tank 1, so that the pH value of the material is maintained within the required range, preventing large changes in the pH value of the material due to microbial metabolism during liquid fermentation, ensuring stable fermentation. After the mixture is fully fermented, it is discharged through the discharge pipe, and then further processing is carried out to obtain the fermented beverage.
[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0030] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic mixed fermentation system for preparing a traditional Chinese medicine multi-strain fermented beverage, characterized in that, Include: Fermentation barrel for holding liquid traditional Chinese medicine and a variety of probiotics, the top of the fermentation barrel is fixedly provided with a containing box, the right side of the fermentation barrel is fixedly provided with a control panel, the left side of the upper part of the fermentation barrel is fixedly provided with a material conveying pipe, the left side of the lower part of the fermentation barrel is fixedly provided with a discharge pipe; The mixing frame mechanism is used for stirring and mixing the liquid traditional Chinese medicine and the plurality of probiotics in the fermentation barrel, and the mixing frame mechanism is rotatably arranged between the upper and lower walls of the inner cavity of the fermentation barrel. The driving mechanism is used for driving the mixing frame mechanism to rotate, and the driving mechanism is arranged at the top of the fermentation barrel and located in the containing box, and the left and right sides of the driving mechanism are provided with cam frame mechanisms. The gas pumping mechanism is used for pumping external gas into the fermentation barrel to control the dissolved oxygen content in the material in the fermentation barrel, and the gas pumping mechanism is arranged at the top right side of the fermentation barrel and located in the containing box. The solution pumping mechanism is used for pumping external acid-base adjusting liquid into the fermentation barrel to maintain the pH value of the material in the fermentation barrel within the required range, and the solution pumping mechanism is arranged at the top left side of the fermentation barrel and located in the containing box.
2. The automatic mixed fermentation system for preparing a multi-strain fermented Chinese medicine beverage according to claim 1, characterized in that: The mixing frame mechanism includes a hollow outer rod rotatably connected between the upper and lower walls of the inner cavity of the fermentation barrel, a auger blade fixedly sleeved on the outside of the hollow outer rod, a spiral blade fixedly sleeved on the outside of the hollow outer rod through a plurality of hollow branch rods, the hollow branch rods being in communication with the inside of the hollow outer rod, and a plurality of liquid injection nozzles uniformly fixed on the outer wall of the hollow branch rod.
3. The automatic mixed fermentation system for preparing a multi-strain fermented Chinese medicine beverage according to claim 2, characterized in that: The top of the hollow outer rod is rotatably penetrated through the top of the fermentation barrel, a worm gear fixedly sleeved on the inside of the hollow outer rod is located in the containing box, the top of the hollow outer rod is rotatably communicated with a liquid collecting box, the inside of the hollow outer rod is penetrated by a hollow inner rod, and the bottom of the hollow inner rod is rotatably connected to the bottom of the inner cavity of the fermentation barrel.
4. The automatic mixed fermentation system for preparing a multi-strain fermented Chinese medicine beverage according to claim 3, characterized in that: The lower side wall of the hollow inner rod is uniformly fixedly communicated with a plurality of fine tubes, the ends of the plurality of fine tubes away from each other are fixedly penetrated through the outside of the hollow outer rod, the ends of the plurality of fine tubes away from each other are fixedly communicated with an aeration ring, the aeration ring is located below the auger blade, the top of the liquid collecting box is fixedly provided with a gas collecting box, and the top of the hollow inner rod is rotatably communicated with the bottom of the gas collecting box.
5. The automatic mixed fermentation system for preparing a multi-strain fermented Chinese medicine beverage according to claim 4, characterized in that: The driving mechanism includes a support frame fixedly arranged at the top of the fermentation barrel and located in the containing box, a worm rotatably arranged between the left and right side walls of the inner cavity of the support frame, the rear part of the worm being engaged with the front part of the worm gear, the top of the hollow outer rod being rotatably penetrated through the top of the support frame, the bottom of the liquid collecting box being fixedly connected to the top of the support frame, and a side plate one fixedly arranged at the top of the fermentation barrel and located on both sides of the support frame.
6. The automatic mixed fermentation system for preparing a multi-strain fermented Chinese medicine beverage according to claim 5, characterized in that: Both ends of the worm are rotatably penetrated through the side walls of the support frame and rotatably connected to the side walls of the corresponding side plate one, the outside of the worm is fixedly sleeved with two small tooth rings, the two small tooth rings are respectively located on the left and right sides of the outside of the support frame, the left side of the left side plate one is fixedly provided with a servo motor, the output shaft of the servo motor is rotatably penetrated through the side plate one and fixedly connected to the left end of the worm, and the left and right sides of the support frame and located behind the worm are fixedly provided with annular electromagnets.
7. The automatic mixed fermentation system for preparing a multi-strain fermented Chinese medicine beverage according to claim 6, characterized in that: Both the cam frame mechanisms comprise a side plate two, the bottom of the side plate two is fixedly connected to the top of the fermentation vat, a short shaft is rotationally arranged between the side wall of the support frame and the side plate two, a cam is fixedly sleeved on the outside of the short shaft, one end of the short shaft penetrates the center of the adjacent annular electromagnet, a limiting groove is formed in the side wall of the short shaft, a large gear ring is sleeved on the outside of the short shaft, a protruding block is fixedly arranged on the inner wall of the large gear ring, the protruding block is slidingly arranged in the limiting groove, a first spring is arranged in the limiting groove, the first spring is fixedly connected between the side wall of the limiting groove and the side wall of the protruding block, and the large gear ring is engaged with the small gear ring. 8.The automatic mixed fermentation system for preparing a multi-strain fermented Chinese medicine beverage according to claim 7, characterized in that: The gas pumping mechanism comprises a cylinder, the bottom of the cylinder is fixedly connected to the top of the fermentation vat through two support plates, a piston is slidingly arranged between the inner wall of the cylinder, a piston rod is fixedly arranged at the front end of the piston, the piston rod slidingly penetrates the front wall of the cylinder, a spherical body is fixedly arranged at the front end of the piston rod, the spherical body is in contact with the side wall of the cam, and a second spring is sleeved on the outside of the piston rod. 9.The automatic mixed fermentation system for preparing a multi-strain fermented Chinese medicine beverage of claim 8, characterized in that: The second spring is fixedly connected between the side wall of the piston and the inner cavity side wall of the cylinder, a discharge elbow is fixedly communicated to one side of the rear part of the cylinder, one end of the discharge elbow away from the cylinder is fixedly communicated with the gas collecting box, a discharge valve is fixedly arranged on the discharge elbow, a suction long pipe is fixedly communicated to the other side of the rear part of the cylinder, and a feeding valve is fixedly arranged on the suction long pipe.
10. An automatic mixing fermentation process for preparing a multi-strain fermented Chinese medicine beverage, characterized in that: An automatic mixed fermentation system for preparing a traditional Chinese medicine multi-strain fermentation beverage is adopted, and the system comprises the following steps: Step one, liquid traditional Chinese medicine and multiple probiotics are put into the fermentation vat, then the driving mechanism drives the mixing frame mechanism to rotate, the rotating mixing frame mechanism stirs and mixes the liquid traditional Chinese medicine and multiple probiotics in the fermentation vat, so that the materials at different depths in the fermentation vat are fully mixed, and liquid fermentation is carried out; Step two, the driving mechanism drives two cam frame mechanisms to rotate, the two rotating cam frame mechanisms drive the gas pumping mechanism and the solution pumping mechanism to work, the gas pumping mechanism pumps external gas into the fermentation vat, controls the dissolved oxygen content in the materials in the fermentation vat, and meets the dissolved oxygen requirement in the liquid fermentation process; Step three, the solution pumping mechanism pumps external acid-base adjusting liquid into the fermentation vat, so that the pH value of the materials in the fermentation vat is maintained in a required range, large changes in the pH value of the materials caused by microbial metabolism in the liquid fermentation process are prevented, stable fermentation is ensured, finally, after mixed fermentation, the materials are discharged through the discharge pipe, and subsequent processing operations are carried out, and a fermented beverage is prepared.
Citation Information
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