Automatic vision deviation rectifying mechanism and method for cutting ceramic flat sheet membrane finished product

Abstract

The invention discloses an automatic vision deviation rectifying mechanism for cutting a ceramic flat sheet membrane finished product, and relates to the technical field of ceramic membrane production, the automatic vision deviation rectifying mechanism comprises a device body, an auxiliary mechanism for rectifying deviation is arranged on the device body, and the auxiliary mechanism comprises a mounting frame, an auxiliary frame and two first electric push rods; an industrial camera is arranged in a square hole of the mounting frame, an optical lens is arranged at the bottom end of the industrial camera, an L-shaped plate is fixed to the lower side of the mounting frame, and a strip-shaped illuminating lamp is mounted on the upper side of the L-shaped plate. By arranging the auxiliary mechanism, automatic visual deviation correction operation can be conducted on the ceramic flat membrane substrate in the cutting process, and therefore the situation that due to manual positioning deviation correction or mechanical baffle positioning deviation correction, the consistency of the cutting size is poor or the cutting precision is affected is avoided.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of ceramic membrane production, in particular to an automatic visual deviation rectification mechanism and method for cutting ceramic flat plate membrane finished products. BACKGROUND

[0002] The ceramic flat plate membrane is a flat plate-shaped filtering element made of ceramic material, is widely applied to water treatment, food, biological chemical industry and the like due to excellent chemical stability, mechanical strength and separation performance. In the production process, the substrate after sintering needs to be cut into finished products with specific sizes, and the ceramic material is high in hardness and large in brittleness, so that a slight deviation of the substrate during cutting can easily lead to size out-of-tolerance, directly affecting the product qualification rate, and therefore the cutting precision is extremely high.

[0003] In the prior art, the ceramic flat plate membrane substrate is usually positioned and rectified by manual positioning rectification or mechanical baffle positioning rectification, the manual positioning rectification mainly relies on manual visual positioning, is high in labor intensity, low in efficiency, is easily affected by subjective factors, leads to poor cutting size consistency and low finished product rate, and the mechanical baffle positioning rectification is mostly achieved by fixed baffles to physically limit, and due to the gap between the ceramic flat plate membrane and the baffle during conveying, the positioning error cannot be completely eliminated, and the cutting precision is also affected.

[0004] Therefore, the application provides an automatic visual deviation rectification mechanism for cutting ceramic flat plate membrane finished products to solve the above problems. SUMMARY

[0005] The application aims to provide an automatic visual deviation rectification mechanism for cutting ceramic flat plate membrane finished products, which can automatically visually rectify the ceramic flat plate membrane substrate during cutting through the auxiliary mechanism, so as to avoid the problems of poor cutting size consistency or affected cutting precision caused by manual positioning rectification or mechanical baffle positioning rectification, and solve the problems in the background.

[0006] To achieve the above object, the application provides the following technical scheme: an automatic visual deviation rectification mechanism for cutting ceramic flat plate membrane finished products, comprising a device body, an auxiliary mechanism for rectification is arranged on the device body;

[0007] The auxiliary mechanism includes a mounting frame, an auxiliary frame and two first electric push rods, the square hole inside the mounting frame is internally provided with an industrial camera, the bottom end of the industrial camera is provided with an optical lens, the lower side of the mounting frame is fixedly provided with an L-shaped plate, the upper side of the L-shaped plate is installed with a strip-shaped illuminating lamp, the telescopic end of each first electric push rod is installed with a push plate, the lower side of the auxiliary frame is installed with a second electric push rod, the telescopic end of the second electric push rod is installed with a frame, the inside of the frame is installed with a servo motor, the output end of the servo motor is installed with a connecting plate, the bottom of the frame is fixedly provided with a plurality of auxiliary rods, the upper side of the auxiliary frame is provided with a plurality of auxiliary grooves, the bottom of the connecting plate is fixedly provided with a plurality of cylindrical blocks, and the top of the frame is provided with an annular groove.

[0008] Preferably, the telescopic end of the second electric push rod movably penetrates the lower side of the auxiliary frame, the output end of the servo motor movably penetrates the top of the inner wall of the frame, the auxiliary rods and the auxiliary grooves are used for the vertical movement of the frame, and the cylindrical blocks and the annular groove are used for the stable rotation of the connecting plate.

[0009] Preferably, the device body includes a rack, the front surface of the rack is installed with an electric control cabinet and a first driving motor, the inside of the rack is rotatably connected with two transmission rollers and two double roller shafts, the outer surfaces of the two transmission rollers are transmissionally connected with a first conveying belt, and the outer surfaces of the two double roller shafts are transmissionally connected with two second conveying belts.

[0010] Preferably, one end of one of the transmission rollers and one end of one of the double roller shafts are fixedly sleeved with a chain wheel, the two chain wheels are transmissionally connected through a chain, a U-shaped frame is fixed on the rack, a servo electric cylinder is installed on the top of the U-shaped frame, a bracket is installed on the telescopic end of the servo electric cylinder, and a round rod is rotatably connected in the inside of the bracket.

[0011] Preferably, the two ends of the round rod are fixedly sleeved with cutting blades, a second driving motor is installed on the top of the bracket, a rotating rod is installed on the output end of the second driving motor, a conical gear is fixedly sleeved on the outer surface of the rotating rod and the outer surface of the round rod, and four T-shaped rods movably penetrate the top of the bracket.

[0012] Preferably, the outer surface of each T-shaped rod is movably sleeved with a spring, the top end of each spring is installed with the lower side of the bracket, the four T-shaped rods are divided into two groups, a pressing block is fixedly arranged between the bottom ends of the T-shaped rods in each group, a rubber pad is bonded on the bottom of each pressing block, and two symmetrical guide rods are fixedly arranged on the top of the bracket.

[0013] Preferably, the other end of one of the transmission rollers is mounted with the output end of the first drive motor, one end of the extension end of the servo electric cylinder is movably penetrated through the top of the U-shaped frame, the output end of the second drive motor is movably penetrated through the top of the bracket, and the teeth of the two bevel gears are engaged.

[0014] Preferably, the four springs are divided into two groups, the bottom end of each group of springs is mounted with the top of each pressing block, the top end of each guide rod is movably penetrated through the inner wall top of the U-shaped frame, the auxiliary frame is mounted on the lower side of the rack, and the strip-shaped illuminating lamp is below the first conveying belt.

[0015] Preferably, the mounting rack is mounted on the top of the rack, two first electric push rods are mounted on the front surface of the U-shaped frame and the rear surface of the U-shaped frame respectively, and one end of the extension end of the two first electric push rods is movably penetrated through the front surface of the U-shaped frame and the rear surface of the U-shaped frame respectively.

[0016] A method for an automatic visual correction mechanism for ceramic flat plate membrane finished product cutting, comprising the following steps:

[0017] S1, in use, the first conveying belt is driven to transmit through the cooperation of the started first drive motor, the rack and the two transmission rollers, then the two second conveying belts are driven to transmit through the cooperation of one of the rotating transmission rollers, the two sprockets, the chain, the rack and the two double roller shafts, when the ceramic flat plate membrane substrate moves below the mounting rack, at this time, the ceramic flat plate membrane substrate is image collected through the cooperation of the started industrial camera, the optical lens and the strip-shaped illuminating lamp, and the collected image is transmitted to the electric control cabinet;

[0018] S2, then the electric control cabinet processes the received image information, and calculates the deviation value through the pre-set theoretical reference line, when the ceramic flat plate membrane substrate moves above the connecting plate, at this time, the ceramic flat plate membrane substrate is moved up through the cooperation of the started second electric push rod, the auxiliary frame, the auxiliary rod, the auxiliary slot, the frame, the servo motor and the connecting plate, then the ceramic flat plate membrane substrate is rotated for correction through the cooperation of the started servo motor, the frame, the cylindrical block, the annular slot and the connecting plate;

[0019] S3, then the two push plates are relatively moved through the cooperation of the two started first electric push rods and the U-shaped frame, the ceramic flat plate membrane substrate is displaced and corrected, then the two cutting blades are rotated through the cooperation of the started second drive motor, the bracket, the rotating rod, the two bevel gears and the circular rod, and then all the components on the bracket are moved down through the cooperation of the started servo electric cylinder, the U-shaped frame, the two guide rods and the bracket.

[0020] S4, when two rubber pads are in contact with the ceramic flat membrane substrate, and continue to move down, at this time, the ceramic flat membrane substrate is pressed through the cooperation of the support, the T-shaped rod, the spring, the pressing block and the rubber pad, when two rotating cutting blades are in contact with the ceramic flat membrane substrate and continue to move down, at this time, the ceramic flat membrane substrate is cut through the two cutting blades, until the ceramic flat membrane substrate is cut, and then the ceramic flat membrane substrate after cutting is transported away.

[0021] Compared with the prior art, the beneficial effects of the present application are:

[0022] 1, the auxiliary mechanism is set, the ceramic flat membrane substrate in the cutting engineering can be carried out automatic vision correction operation, thereby avoiding the situation that the cutting size consistency is poor or the cutting precision is affected due to manual positioning correction or mechanical baffle positioning correction, through the cooperation of the started second electric push rod, the auxiliary rod, the auxiliary groove and the auxiliary frame, the frame can be driven to move vertically, through the cooperation of the started servo motor, the frame, the cylindrical block and the annular groove, the connecting plate can be driven to rotate, so as to carry out angle correction operation on the ceramic flat membrane substrate on the connecting plate.

[0023] 2, the device body is set, the ceramic flat membrane substrate can be cut, through the cooperation of the started first drive motor, the rack, one of the transmission rolls, the two sprockets, the chain and the two double roller shafts, the two second conveyors can be driven to transmit at the same time, through the cooperation of the started servo electric cylinder, the U-shaped frame and the guide rod, the support can be driven to move vertically, through the cooperation of the downward moving support, the T-shaped rod, the spring, the pressing block and the rubber pad, the ceramic flat membrane substrate can be pressed. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a perspective view of the automatic vision correction mechanism for ceramic flat membrane finished product cutting of the application;

[0025] Figure 2 It is another angle perspective view of the automatic vision correction mechanism for ceramic flat membrane finished product cutting of the application;

[0026] Figure 3 It is a structural schematic view of the automatic vision correction mechanism for ceramic flat membrane finished product cutting of the application;

[0027] Figure 4 It is a partial perspective view of the automatic vision correction mechanism for ceramic flat membrane finished product cutting of the application;

[0028] Figure 5 It is a partial structural schematic view of the automatic vision correction mechanism for ceramic flat membrane finished product cutting of the application;

[0029] Figure 6 Figure 1 is a perspective view of the device body part of the automatic vision correction mechanism for ceramic flat sheet membrane finished product cutting according to the present application;

[0030] Figure 7 Figure 2 is a schematic diagram of the auxiliary mechanism part structure of the automatic vision correction mechanism for ceramic flat sheet membrane finished product cutting according to the present application;

[0031] Figure 8 Figure 3 is a perspective view of the auxiliary mechanism part of the automatic vision correction mechanism for ceramic flat sheet membrane finished product cutting according to the present application.

[0032] In the figure:

[0033] 1, device body; 101, rack; 102, electric control cabinet; 103, first drive motor; 104, transmission roller; 105, double roller shaft; 106, first conveying belt; 107, second conveying belt; 108, chain wheel; 109, U-shaped frame; 110, servo electric cylinder; 111, support; 112, round rod; 113, cutting blade; 114, second drive motor; 115, rotating rod; 116, bevel gear; 117, T-shaped rod; 118, spring; 119, pressing block; 120, rubber pad; 121, guide rod; 2, auxiliary mechanism; 201, mounting frame; 202, industrial camera; 203, optical lens; 204, L-shaped plate; 205, strip-shaped illuminating lamp; 206, first electric push rod; 207, push plate; 208, auxiliary frame; 209, second electric push rod; 210, frame; 211, servo motor; 212, connecting plate; 213, auxiliary rod; 214, auxiliary groove; 215, cylindrical block; 216, annular groove. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0035] Embodiment one: please refer to Figures 1-6As shown, the present application provides a technical scheme: an automatic vision correction mechanism for ceramic flat sheet membrane finished product cutting, including device body 1, device body 1 includes rack 101, the positive surface of rack 101 is provided with electric control cabinet 102 and first drive motor 103, the inside of rack 101 is rotatably connected with two transmission rollers 104 and two double roller shafts 105, the outer surface between two transmission rollers 104 is drivingly connected with first conveying belt 106, the outer surface between two double roller shafts 105 is drivingly connected with two second conveying belts 107, one end of one of transmission rollers 104 and one end of one of double roller shafts 105 are fixedly sleeved with sprocket 108, and two sprockets 108 are drivingly connected through chain, U-shaped frame 109 is fixed on rack 101, servo electric cylinder 110 is installed on the top of U-shaped frame 109, support 111 is installed on one end of the telescopic end of servo electric cylinder 110, round rod 112 is rotatably connected in support 111, cutting blade 113 is fixedly sleeved on both ends of round rod 112, second drive motor 114 is installed on the top of support 111, rotating rod 115 is installed on the output end of second drive motor 114, taper gear 116 is fixedly sleeved on the outer surface of rotating rod 115 and the outer surface of round rod 112, four T-shaped rods 117 are movably penetrated through the top of support 111, spring 118 is movably sleeved on the outer surface of each T-shaped rod 117, and the top end of each spring 118 is installed on the lower side of support 111, four T-shaped rods 117 are divided into two groups, and pressure block 119 is fixed between the bottom end of each group of T-shaped rods 117, rubber pad 120 is bonded on the bottom of each pressure block 119, two symmetrical guide rods 121 are fixed on the top of support 111, the other end of one of transmission rollers 104 is installed on the output end of first drive motor 103, the telescopic end of servo electric cylinder 110 is movably penetrated through the top of U-shaped frame 109, the output end of second drive motor 114 is movably penetrated through the top of support 111, the teeth of two taper gears 116 are engaged, four springs 118 are divided into two groups, the bottom end of each group of springs 118 is installed on the top of each pressure block 119, and the top end of each guide rod 121 is movably penetrated through the inner wall top of U-shaped frame 109.

[0036] In this embodiment, when in use, the first driving motor 103 is started through the electric control cabinet 102, at this time, the started first driving motor 103 will drive the first conveying belt 106 to transmit through the rack 101 and the two transmission rollers 104, at the same time, the started first driving motor 103 will drive one of the double roller shafts 105 to rotate through the rack 101, one of the transmission rollers 104, the two sprockets 108 and the chain, and the rotating double roller shaft 105 will drive the two second conveying belts 107 to transmit at the same time through the other double roller shaft 105, then the ceramic flat film substrate to be cut is placed on the first conveying belt 106 for transmission, when the transmitted ceramic flat film substrate is transmitted to the two second conveying belts 107 and the deviation correction operation is completed, at this time, the second driving motor 114 is started through the electric control cabinet 102, at this time, the started second driving motor 114 will drive the round rod 112 to rotate through the support 111, the rotating rod 115 and the two bevel gears 116, and the rotating round rod 112 will drive the two cutting blades 113 to rotate, then the servo electric cylinder 110 is started through the electric control cabinet 102, at this time, the started servo electric cylinder 110 will drive the support 111 to move vertically downward through the U-shaped frame 109 and the two guide rods 121, and the downward moving support 111 will drive all the components thereon to move downward, when the two rubber pads 120 contact with the ceramic flat film substrate and continue to move downward, at this time, the ceramic flat film substrate can be pressed through the support 111, the T-shaped rod 117, the spring 118, the pressing block 119 and the rubber pad 120, when the two rotating cutting blades 113 contact with the ceramic flat film substrate and continue to move downward, at this time, the two cutting blades 113 can cut the ceramic flat film substrate, when the ceramic flat film substrate completes the cutting operation and contacts with the second conveying belt 107, at this time, the ceramic flat film substrate will be transmitted away, then the next cutting and deviation correction operation can be performed.

[0037] Embodiment two: according to Figures 1-8As shown, the device body 1 is provided with an auxiliary mechanism 2 for deviation correction, the auxiliary mechanism 2 comprises a mounting frame 201, an auxiliary frame 208 and two first electric push rods 206, a square hole is arranged inside the mounting frame 201 and an industrial camera 202 is arranged inside the square hole, an optical lens 203 is arranged at the bottom end of the industrial camera 202, an L-shaped plate 204 is fixed to the lower side of the mounting frame 201, a strip-shaped illuminating lamp 205 is installed on the upper side of the L-shaped plate 204, a push plate 207 is installed at one end of the telescopic end of each first electric push rod 206, a second electric push rod 209 is installed on the lower side of the auxiliary frame 208, a frame 210 is installed at one end of the telescopic end of the second electric push rod 209, a servo motor 211 is installed inside the frame 210, a connecting plate 212 is installed at the output end of the servo motor 211, a plurality of auxiliary rods 213 are fixed to the bottom of the frame 210, a plurality of auxiliary grooves 214 are formed on the upper side of the auxiliary frame 208, a plurality of cylindrical blocks 215 are fixed to the bottom of the connecting plate 212, an annular groove 216 is formed on the top of the frame 210, one end of the telescopic end of the second electric push rod 209 movably penetrates through the lower side of the auxiliary frame 208, the output end of the servo motor 211 movably penetrates through the inner wall top of the frame 210, the auxiliary rods 213 and the auxiliary grooves 214 are used for vertical movement of the frame 210, the cylindrical blocks 215 and the annular groove 216 are used for stable rotation of the connecting plate 212, the auxiliary frame 208 is installed on the lower side of the rack 101, the strip-shaped illuminating lamp 205 is below the first conveying belt 106, the mounting frame 201 is installed on the top of the rack 101, the two first electric push rods 206 are respectively installed on the front surface of the U-shaped frame 109 and the rear surface of the U-shaped frame 109, and one end of the telescopic end of the two first electric push rods 206 movably penetrates through the front surface of the U-shaped frame 109 and the rear surface of the U-shaped frame 109 respectively.

[0038] In use, the bar-shaped illuminating lamp 205 and the industrial camera 202 are started by the electric control cabinet 102, and then the ceramic flat film substrate to be cut is placed on the first conveying belt 106 for conveying. When the ceramic flat film substrate on the first conveying belt 106 moves below the mounting frame 201, the bar-shaped illuminating lamp 205 irradiates from below the ceramic flat film substrate through the L-shaped plate 204, so that the edge of the ceramic flat film substrate appears as a high-contrast black profile in the field of view of the industrial camera 202. At the same time, the started industrial camera 202 collects images of the ceramic flat film substrate through the optical lens 203 and the bar-shaped illuminating lamp 205, and transmits the collected images to the electric control cabinet 102. The electric control cabinet 102 processes the received image information, then uses the Canny operator to extract the edge, and fits the actual edge line of the ceramic film by the least square method. Then the actual edge line is compared with the pre-set theoretical reference line, and the deviation value is calculated. When the ceramic flat film substrate moves above the connecting plate 212, the electric control cabinet 102 directly starts the second electric push rod 209. At this time, the started second electric push rod 209 drives the connecting plate 212 to vertically move up through the auxiliary frame 208, the auxiliary rod 213, the auxiliary groove 214, the frame 210 and the servo motor 211. The vertically moving up connecting plate 212 drives the ceramic flat film substrate above it to move up. When the ceramic flat film substrate is separated from the second conveying belt 107, the electric control cabinet 102 starts the servo motor 211 according to the calculated deviation value. At this time, the started servo motor 211 drives the ceramic flat film substrate to rotate for correction through the frame 210, the cylindrical block 215, the annular groove 216 and the connecting plate 212, until the ceramic flat film substrate completes the angle correction operation. Then the electric control cabinet 102 simultaneously starts the two first electric push rods 206. At this time, the two started first electric push rods 206 drive the two push plates 207 to relatively move through the U-shaped frame 109, so as to perform displacement correction operation on the ceramic flat film substrate. When the ceramic flat film substrate completes the displacement correction operation, the electric control cabinet 102 resets the two push plates 207 to the original position through the two first electric push rods 206. Then the ceramic flat film substrate that completes the correction operation is directly cut, and then the cut ceramic flat film substrate is conveyed away.

[0039] The working principle and method of using the device: when using, the first drive motor 103 is started through the electric control cabinet 102, at this time the started first drive motor 103 will drive the first conveying belt 106 to transmit through the rack 101 and two transmission rollers 104, at the same time, the started first drive motor 103 will drive one of the double roller shafts 105 to rotate through the rack 101, one of the transmission rollers 104, two sprockets 108 and the chain, and the rotating double roller shaft 105 will drive the two second conveying belts 107 to transmit at the same time through the other double roller shaft 105, then the strip-shaped illuminating lamp 205 and the industrial camera 202 are started through the electric control cabinet 102, then the ceramic flat film substrate to be cut is placed on the first conveying belt 106 for transmission, when the ceramic flat film substrate on the first conveying belt 106 moves to the lower side of the mounting frame 201, at this time the strip-shaped illuminating lamp 205 will irradiate from the lower side of the ceramic flat film substrate through the L-shaped plate 204, so that the edge of the ceramic flat film substrate appears as a high-contrast black outline in the field of view of the industrial camera 202, at the same time, the started industrial camera 202 will collect the image of the ceramic flat film substrate through the optical lens 203 and the strip-shaped illuminating lamp 205, and transmit the collected image to the electric control cabinet 102, and the electric control cabinet 102 will process the received image information, then use the Canny operator to extract the edge, and fit the actual edge line of the ceramic film through the least square method, then compare the actual edge line with the pre-set theoretical reference line to calculate the deviation value, when the ceramic flat film substrate moves from the first conveying belt 106 to the two second conveying belts 107 and is above the connecting plate 212, at this time the electric control cabinet 102 will directly start the second electric push rod 209, at this time the started second electric push rod 209 will drive the connecting plate 212 to vertically move up through the auxiliary frame 208, the auxiliary rod 213, the auxiliary groove 214, the frame 210 and the servo motor 211, and the vertically moving up connecting plate 212 will drive the ceramic flat film substrate above it to move up, when the ceramic flat film substrate is separated from the second conveying belt 107, at this time the electric control cabinet 102 will start the servo motor 211 according to the calculated deviation value, at this time the started servo motor 211 will drive the ceramic flat film substrate to rotate for correction through the frame 210, the cylindrical block 215, the annular groove 216 and the connecting plate 212, until the ceramic flat film substrate completes the angle correction operation, then the electric control cabinet 102 will start the two first electric push rods 206 at the same time, at this time the two started first electric push rods 206 will drive the two push plates 207 to move relatively through the U-shaped frame 109, so as to perform the displacement correction operation on the ceramic flat film substrate, when the ceramic flat film substrate completes the displacement correction operation, the electric control cabinet 102 will make the two push plates 207 reset to the original position through the two first electric push rods 206, then the electric control cabinet 102 will start the second drive motor 114, at this time the started second drive motor 114 will drive the two conical gears 116 through the support 111, the rotating rod 115 and the two conical gears 116,The circular rod 112 is driven to rotate, and the rotating circular rod 112 drives both cutting blades 113 to rotate. Then, the electric control cabinet 102 starts the servo electric cylinder 110, which drives the support 111 to vertically move downward through the U-shaped frame 109 and the two guide rods 121. The downward moving support 111 drives all the components thereon to move downward. When the two rubber pads 120 contact the ceramic flat film substrate and continue to move downward, the ceramic flat film substrate can be pressed through the support 111, the T-shaped rod 117, the spring 118, the pressing block 119 and the rubber pad 120. When the two rotating cutting blades 113 contact the ceramic flat film substrate and continue to move downward, the ceramic flat film substrate can be cut by the two cutting blades 113. When the ceramic flat film substrate is cut, the electric control cabinet 102 drives the cutting blades 113 and the rubber pad 120 to reset to the original position through the servo electric cylinder 110. Then, the electric control cabinet 102 drives the connecting plate 212 to reset to the original position through the second electric push rod 209 and the servo motor 211. The ceramic flat film substrate that has completed the cutting operation is transported away, and the next cutting and deviation correction operation can be performed.

[0040] In the present application, the wiring diagram of the electric control cabinet 102, the first drive motor 103, the servo electric cylinder 110, the second drive motor 114, the industrial camera 202, the strip-shaped illuminating lamp 205, the first electric push rod 206, the second electric push rod 209 and the servo motor 211 is known in the art, and the working principle is already known technology. The model is selected according to the actual use, so the control mode and wiring arrangement of the electric control cabinet 102, the first drive motor 103, the servo electric cylinder 110, the second drive motor 114, the industrial camera 202, the strip-shaped illuminating lamp 205, the first electric push rod 206, the second electric push rod 209 and the servo motor 211 are not explained in detail.

[0041] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An automatic visual correction mechanism for cutting finished ceramic flat film products, comprising a device body (1), characterized in that: The device body (1) is provided with an auxiliary mechanism (2) for correction. The auxiliary mechanism (2) includes a mounting frame (201), an auxiliary frame (208), and two first electric push rods (206). An industrial camera (202) is installed inside the square hole of the mounting frame (201). An optical lens (203) is installed at the bottom of the industrial camera (202). An L-shaped plate (204) is fixed to the lower side of the mounting frame (201). A strip light (205) is installed on the upper side of the L-shaped plate (204). A push plate (207) is installed at one end of the telescopic end of each first electric push rod (206). The lower side of the auxiliary frame (208) is equipped with... There is a second electric push rod (209), and a frame (210) is installed at one end of the telescopic end of the second electric push rod (209). A servo motor (211) is installed inside the frame (210). A connecting plate (212) is installed at the output end of the servo motor (211). Multiple auxiliary rods (213) are fixed at the bottom of the frame (210). Multiple auxiliary slots (214) are opened on the upper side of the auxiliary frame (208). Multiple cylindrical blocks (215) are fixed at the bottom of the connecting plate (212). An annular groove (216) is opened at the top of the frame (210).

2. The automatic visual correction mechanism for cutting finished ceramic flat film products according to claim 1, characterized in that: One end of the telescopic end of the second electric push rod (209) moves through the lower side of the auxiliary frame (208), and the output end of the servo motor (211) moves through the top of the inner wall of the frame (210). The auxiliary rod (213) and the auxiliary groove (214) are used for the vertical movement of the frame (210), and the cylindrical block (215) and the annular groove (216) are used for the stable rotation of the connecting plate (212).

3. The automatic visual correction mechanism for cutting finished ceramic flat film products according to claim 1, characterized in that: The device body (1) includes a frame (101), an electrical control cabinet (102) and a first drive motor (103) are mounted on the front surface of the frame (101), two transmission rollers (104) and two double roller shafts (105) are rotatably connected inside the frame (101), a first conveyor belt (106) is connected between the outer surfaces of the two transmission rollers (104), and two second conveyor belts (107) are connected between the outer surfaces of the two double roller shafts (105).

4. The automatic visual correction mechanism for cutting finished ceramic flat film products according to claim 3, characterized in that: One end of one of the transmission rollers (104) and one end of one of the double roller shafts (105) are fixedly fitted with sprockets (108), and the two sprockets (108) are connected by chain drive. A U-shaped frame (109) is fixed on the frame (101), and a servo electric cylinder (110) is installed on the top of the U-shaped frame (109). A bracket (111) is installed on one end of the telescopic end of the servo electric cylinder (110), and a round rod (112) is rotatably connected inside the bracket (111).

5. The automatic visual correction mechanism for cutting finished ceramic flat film products according to claim 4, characterized in that: Both ends of the round rod (112) are fixedly sleeved with cutting blades (113). The top of the bracket (111) is equipped with a second drive motor (114). The output end of the second drive motor (114) is equipped with a rotating rod (115). The outer surface of the rotating rod (115) and the outer surface of the round rod (112) are both fixedly sleeved with bevel gears (116). The top of the bracket (111) is movably penetrated by four T-shaped rods (117).

6. The automatic visual correction mechanism for cutting finished ceramic flat film products according to claim 5, characterized in that: Each of the T-shaped rods (117) has a spring (118) movably sleeved on its outer surface, and the top of each spring (118) is installed with the lower side of the bracket (111). The four T-shaped rods (117) are divided into two groups, and a pressure block (119) is fixed between the bottom ends of each group of T-shaped rods (117). A rubber pad (120) is glued to the bottom of each pressure block (119). Two symmetrical guide rods (121) are fixed to the top of the bracket (111).

7. The automatic visual correction mechanism for cutting finished ceramic flat film products according to claim 5, characterized in that: One end of the transmission roller (104) is mounted to the output end of the first drive motor (103), one end of the telescopic end of the servo electric cylinder (110) moves through the top of the U-shaped frame (109), the output end of the second drive motor (114) moves through the top of the bracket (111), and the teeth of the two bevel gears (116) mesh.

8. The automatic visual correction mechanism for cutting finished ceramic flat film products according to claim 6, characterized in that: The four springs (118) are divided into two groups. The bottom end of each group of springs (118) is installed with the top of each pressure block (119). The top end of each guide rod (121) moves through the top of the inner wall of the U-shaped frame (109). The auxiliary frame (208) is installed on the lower side of the frame (101). The strip lighting lamp (205) is located below the first conveyor belt (106).

9. The automatic visual correction mechanism for cutting finished ceramic flat film products according to claim 4, characterized in that: The mounting bracket (201) is installed on the top of the frame (101), and the two first electric push rods (206) are respectively installed on the front surface and the rear surface of the U-shaped frame (109), and one end of the telescopic end of the two first electric push rods (206) respectively moves through the front surface and the rear surface of the U-shaped frame (109).

10. A method for an automatic visual correction mechanism for cutting finished ceramic flat film products, characterized in that, The automatic visual correction mechanism for cutting ceramic flat film products as described in claim 9 includes the following steps: S1. In use, the first drive motor (103), the frame (101) and the two drive rollers (104) work together to drive the first conveyor belt (106) for transmission. Then, the two second conveyor belts (107) are driven by the cooperation of one of the rotating drive rollers (104), two sprockets (108), chain, frame (101) and two double roller shafts (105). When the ceramic flat film substrate moves to the bottom of the mounting frame (201), the industrial camera (202), optical lens (203) and strip lighting (205) are activated to collect images of the ceramic flat film substrate and transmit the collected images to the electrical control cabinet (102). S2. Subsequently, the electrical control cabinet (102) processes the received image information and calculates the deviation value through the pre-set theoretical baseline. When the ceramic flat film substrate moves above the connecting plate (212), the ceramic flat film substrate is driven to move upward through the cooperation of the activated second electric push rod (209), auxiliary frame (208), auxiliary rod (213), auxiliary groove (214), frame (210), servo motor (211) and connecting plate (212). Then, through the cooperation of the activated servo motor (211), frame (210), cylindrical block (215), annular groove (216) and connecting plate (212), the ceramic flat film substrate is driven to rotate for correction. S3. Then, through the cooperation of the two activated first electric push rods (206) and the U-shaped frame (109), the two push plates (207) are driven to move relative to each other to perform displacement correction operation on the ceramic flat film substrate. After that, through the cooperation of the activated second drive motor (114), bracket (111), rotating rod (115), two bevel gears (116) and round rod (112), the two cutting blades (113) are driven to rotate. Then, through the cooperation of the activated servo electric cylinder (110), U-shaped frame (109), two guide rods (121) and bracket (111), the components on the bracket (111) are driven to move downward. S4. When both rubber pads (120) are in contact with the ceramic flat film substrate and continue to move downward, the ceramic flat film substrate is pressed down by the cooperation of the bracket (111), T-shaped rod (117), spring (118), pressure block (119) and rubber pad (120). When the two rotating cutting blades (113) are in contact with the ceramic flat film substrate and continue to move downward, the ceramic flat film substrate is cut by the two cutting blades (113) until the ceramic flat film substrate is cut. Then the ceramic flat film substrate that has been cut can be transferred away.

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