A proton exchange membrane integrated bidirectional gradient porous gas diffusion layer based on in-situ polymerization and a manufacturing method thereof

CN121394426BActive Publication Date: 2026-07-03QINGDAO HANHE CABLE
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Patent Information

Application Number
CN202511533999.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-25
Publication Date
2026-07-03
Estimated Expiration
2045-10-25

AI Technical Summary

Technical Problem

Existing proton exchange membranes suffer from problems such as high interlayer contact loss, uniform pore distribution, and complicated manufacturing processes, which limit battery performance and durability.

Method used

An in-situ polymerization method for manufacturing an integrated bidirectional gradient porous gas diffusion layer for proton exchange membranes was adopted. By using photodegradable polymer microspheres and salt crystal blend templates, a bidirectional gradient porous structure was constructed to optimize gas transport, electron conduction, and water management.

Benefits of technology

It reduces contact resistance, increases oxygen diffusion coefficient and liquid water permeability, improves battery specific power and durability, and reduces interfacial contact resistance.

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Abstract

The application discloses an in-situ polymerization-based proton exchange membrane integrated bidirectional gradient porous gas diffusion layer and a manufacturing method thereof, and belongs to the technical field of fuel cells. In the prior art, the interlayer contact loss of the proton exchange membrane is high, the pore distribution is single, and the process is complicated. In the method, photodegradable polymer microspheres PLA-PEG, NaCl crystals, aniline monomers and graphene are dissolved in an N-methyl pyrrolidone solution, and after being mixed sufficiently, a gas diffusion layer coating is obtained; the gas diffusion layer coating is scraped on the surface of a proton exchange membrane substrate; the gas diffusion layer coating on the surface of the proton exchange membrane substrate is irradiated with ultraviolet light; and template removal and activation work are performed on the surface of the proton exchange membrane semi-finished product. The method has the advantages that the porous layer has the functions of a gas diffusion layer and a micro-reaction interface, realizes the triple optimization of gas transmission, electron conduction and water management, and is suitable for high-power-density fuel cell systems.
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Citation Information

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