Unmanned aerial vehicle automatic disassembly and assembly equipment for overhead line
The automatic installation and removal of warning lights on high-voltage lines by using drone-based automated installation and removal equipment solves the problems of installation difficulties and high-altitude risks in existing technologies, and improves the flight safety of drones.
Patent Information
- Application Number
- CN202511933144.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-19
- Publication Date
- 2026-01-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing technology, warning lights are difficult to install and remove on high-voltage lines, and there are risks associated with high-altitude operations, which affect the flight safety of drones.
Design an automatic drone assembly/disassembly device, including a frame, grippers, reset components, and assembly/disassembly components. The device enables the automatic installation and disassembly of warning lights through drone operation. By utilizing the gripper's closing and unfolding structure, combined with the cooperation of a U-shaped plate and a release rod, the device achieves automatic drone mounting and disassembly.
It enables the automatic installation and removal of warning lights on high-voltage lines, avoiding manual high-altitude operations, reducing risks, and improving flight safety.
Smart Images

Figure CN121429985A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to an automatic disassembly and assembly device for warning lights, and more particularly to an automatic disassembly and assembly device for drones used on overhead power lines. Background Technology
[0002] In recent years, both military and civilian drones and other aerial technologies have developed rapidly. However, flight safety cannot be ignored. High-voltage lines are difficult to observe and are easily missed by sensors. They are obstacles that have a significant impact on the safety of drones during flight. To solve this problem, the most common method is to set up warning lights to alert the pilot and encourage them to avoid the lines.
[0003] Warning lights are inconvenient to install during power line installation, and many high-voltage lines are already in place, making it almost impossible for manual installation of warning lights onto them. Even if installation were possible, it would involve significant risks associated with working at height. Furthermore, due to their high-altitude location, warning lights are susceptible to environmental influences, resulting in a shorter lifespan. If damage requires disassembly and repair, manual removal of the warning lights from the high-voltage lines is also difficult. Therefore, this application designs an automatic drone-based installation and removal device for overhead power lines, which can work with drones to automatically and securely install and remove warning lights. Summary of the Invention
[0004] The present invention addresses the problems in the prior art. The technical problem to be solved by the present invention is to provide an automatic unmanned aerial vehicle (UAV) disassembly and assembly device for overhead power lines.
[0005] The technical solution adopted by the present invention to solve the above-mentioned technical problems is as follows: An automated unmanned aerial vehicle (UAV) disassembly and assembly device for overhead power lines includes, The frame is equipped with a warning component and has at least one insertion hole on its bottom side; The gripper is mounted on the frame and includes two hinged gripper bodies with protrusions on the inner sides of the two gripper bodies; A reset element, which is disposed between two claws to apply a clamping force to the two claws; Disassembly and assembly components, including: A U-shaped plate, one end of which is hinged to one of the claws, has an abutment surface at the end of the plate on the lower side of its opening, and both claws have notches with the U-shaped plate located at the notches. The hook body is fixed to another claw body, and has a release port located below the protrusion on its upper side. The bottom side of the protrusion is provided with a guide slope. The release rod is located inside the hook body; The lifting frame is fixed to the drone. It has a rod in the middle that fits into the insertion hole, two uprights on both sides, and a support platform on the top of the uprights for lifting and releasing the rod. The top of the support platform has a V-shaped notch. Initially, the abutment surface on the U-shaped plate abuts against the release rod, spreading the two claws apart. When mounting is required, the drone raises the frame, the U-shaped plate is pressed down by the wiring, the abutment surface separates from the release rod, the U-shaped plate swings down and releases its spread, the two claws are pulled by the tension spring and clamped, and at this time the movable end of the U-shaped plate extends out from the notch of one claw. When disassembly is required, the drone raises and pushes the release rod up through the support platform, and drives the two claws to unfold when the release rod abuts against one claw. The release rod continues to move upward and disengages from the release port under the action of the guide slope. After the upward push ends, it falls to above the hinge position in the middle of the two claws. The U-shaped plate swings down until the upper part of its opening abuts against the release rod and the release rod is at the root of the hook. The lower part of the opening of the U-shaped plate abuts against the bottom edge of the notch of one claw and spreads the two claws apart under the action of gravity.
[0006] Preferably, the notch sidewall of one side of the claw body is provided with an unlocking groove, and the sidewall of the lower part of the U-shaped plate opening is provided with several inclined steps with gradually increasing thickness from top to bottom. When the U-shaped plate extends out of the notch, the inclined steps hook onto the edge of the claw body and lock it. When the U-shaped plate is raised to the point where the inclined steps are located at the unlocking groove, the U-shaped plate can be pulled back from the notch.
[0007] Preferably, the upper side of the insertion rod has a stepped structure and a tapered guide structure at its top. A support spring is fitted at the stepped structure. When the insertion rod is inserted into the insertion hole, the support spring supports the entire device and keeps the support platform and the rod separate. During disassembly, the drone pushes up, which further compresses the support spring, and the support platform contacts the rod and pushes up to release the rod.
[0008] Preferably, the support frame is provided with an installation groove, the support platform is slidably disposed in the installation groove, and two elastic springs are provided in the installation groove. One end of the two elastic springs is fixedly connected to the end of the installation groove, and the other end is fixedly connected to the support platform.
[0009] Preferably, when the two claws are clamped, the two protrusions abut against each other, and a cross structure is formed on the upper side of the two claws. A ring structure is formed between the cross structure and the two protrusions, and the claws are hung on the line.
[0010] Preferably, the top of the two claws is provided with a first arched part and a second arched part that are staggered front to back. The first arched part and the second arched part have an arched structure facing each other. When the two claws are clamped, the first arched part and the second arched part form at least two intersections on both sides of the apex of the arched structure.
[0011] Preferably, the reset element is a torsion spring, which is located at the hinge position of the two claws; or the reset element is a tension spring, which is connected to the two claws to apply tension.
[0012] Preferably, the abutting surface is an arc surface that fits against the side wall of the release bar, and a spherical protrusion is provided at the abutting surface. The spherical protrusion cooperates with the abutting surface to make the U-shaped plate lock onto the release bar.
[0013] As a preferred option, warning components It includes warning lights and solar panels mounted on the frame, with the solar panels powering the warning lights.
[0014] Preferably, the two claws are hinged to the frame and have extensions extending to both sides of the frame. The extensions have limiting abutment slopes, which limit the rotation angle of the claws.
[0015] Compared with the prior art, the present invention has the following advantages: This application sets up a frame for installing the warning light assembly, and suspends it on the line by setting up clamps that can be tightly clamped on the frame, providing a warning function for aircraft in the air; in addition, by setting up a controllable installation and disassembly structure, during installation, it is only necessary to push the line down by pressing the U-shaped plate, which can make the open clamps close and clamp tightly; during disassembly, it is only necessary to push the release rod, which can use the gravity of the U-shaped plate to open the two clamps and remove them from the line. Installation and disassembly can be carried out by drones, avoiding manual high-altitude operation and greatly reducing the risk. Attached Figure Description
[0016] The present invention will be further described in detail below with reference to the accompanying drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be regarded as a limitation on the scope of the present invention. In addition, unless otherwise specified, the drawings are not necessarily drawn to scale.
[0017] Figure 1 and 2 This is a perspective view of the present application; Figure 3 and Figure 4 This is an exploded view of this application; Figure 5 This is a diagram showing the state before suspension; Figure 6 This is a diagram showing the state after suspension clamping; Figure 7 This is a state diagram during unlocking; Figure 8 A 3D view showing the coordination between the lifting frame and the frame body; Figure 9 This is a 3D view of the lifting frame; In the diagram: 10. Frame; 101. Insertion hole; 20. Warning light; 30. Solar panel; 40. Gripper; 50. Release rod; 601. Gripper body; 6011. Arched structure; 602. Notch; 6021. Unlocking slot; 603. Protrusion; 6031. Guide ramp; 604. Hook; 70. U-shaped plate; 701. Sloping step; 702. Abutment surface; 703. Spherical protrusion; 704. Opening; 801. Lifting frame; 802. Insertion rod; 8021. Conical guide structure; 803. Support spring; 804. Stand; 8041. Installation groove; 805. Support platform; 806. Spring. Detailed Implementation
[0018] Preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are merely descriptive and exemplary and should not be construed as limiting the scope of protection of the present invention.
[0019] It should be noted that similar labels in the following figures indicate similar items; therefore, once an item is defined in one figure, it may not be further defined and explained in subsequent figures. Example
[0020] This embodiment mainly describes the title of an automatic unmanned aerial vehicle (UAV) assembly / disassembly device for overhead power lines, as detailed below: like Figure 1-9 As shown, an automatic drone disassembly and assembly device for overhead power lines includes, The frame is equipped with a warning component and has at least one insertion hole 101 on its bottom side; The gripper is mounted on the frame and includes two hinged gripper bodies with protrusions on the inner sides of the two gripper bodies; A reset element, which is disposed between two claws to apply a clamping force to the two claws; Disassembly and assembly components, including: A U-shaped plate, one end of which is hinged to one of the claws, has an abutment surface at the end of the plate on the lower side of its opening, and both claws have notches with the U-shaped plate located at the notches. The hook body is fixed to another claw body and includes at least two claw bodies. The upper side of the hook body has a release port located below the protrusion, and the bottom side of the protrusion is provided with a guide slope. The release rod is located inside the hook body; The lifting frame is fixed to the drone. It has a rod in the middle that mates with the insertion hole 101. It has two uprights on both sides. The top of the uprights has a support platform for lifting the rod. The top of the support platform has a V-shaped notch. The lowest point of the V-shaped notch is offset from the rod. The rod and the insertion hole 101 are preferably triangular. In addition, there is a set of uprights and the structure on them on the left and right sides. Initially, the abutment surface on the U-shaped plate abuts against the release rod, spreading the two claws apart. When mounting is required, the drone raises the frame, the U-shaped plate is pressed down by the wiring, the abutment surface separates from the release rod, the U-shaped plate swings down and releases its spread, the two claws are pulled by the tension spring and clamped, and at this time the movable end of the U-shaped plate extends out from the notch of one claw. When disassembly is required, the drone raises and pushes the release rod up through the support platform, and drives the two claws to unfold when the release rod abuts against one claw. The release rod continues to move upward and disengages from the release port under the action of the guide slope. After the upward push ends, it falls to above the hinge position in the middle of the two claws. The U-shaped plate swings down until the upper part of its opening abuts against the release rod and the release rod is at the root of the hook. The lower part of the opening of the U-shaped plate abuts against the bottom edge of the notch of one claw and spreads the two claws apart under the action of gravity. During installation, a stepped rod is inserted into the insertion hole 101 on the drone. After the drone flies and aligns the opening of the gripper with the line, it continues to rise. The line presses down on the U-shaped plate, and the two grippers lock. After locking, the drone descends, allowing the rod to disengage from the insertion hole 101, and the drone flies to the ground on its own. During disassembly, a release rod is pushed off the drone using a lifting platform. The release rod disengages from the release port, and the two grippers open under the gravity of the U-shaped plate. The drone descends, transporting the entire device to the ground.
[0021] Preferably, one side of the claw body has an unlocking groove on the notch sidewall, and the lower sidewall of the U-shaped plate opening has several sloping steps with gradually increasing thickness from top to bottom. When the U-shaped plate extends from the notch, the sloping steps hook onto the edge of the claw body and lock it in place. When the U-shaped plate swings up until the sloping steps are located at the unlocking groove, the U-shaped plate can be pulled back from the notch. This design is mainly used for clamping. When clamping, the U-shaped plate swings down, and the sloping surfaces of the sloping steps slide on the upper contour of the unlocking groove and lock onto the edge of the claw body below the unlocking groove step by step. When unlocking, when the U-shaped plate swings up to abut against the top of the notch, the sloping steps are located in the unlocking groove and can be pulled back from the unlocking groove. This structure adds an extra layer of anti-disengagement during clamping, avoiding the risk of the entire device falling due to fatigue or damage to the tension springs, etc.
[0022] Preferably, the upper side of the insertion rod has a stepped structure with a tapered guide structure at its top. A support spring is fitted at the stepped structure. When the insertion rod is inserted into the insertion hole 101, the support spring supports the entire device and keeps the support platform and the release rod separated. During disassembly, the drone rises, further compressing the support spring, causing the support platform to contact the release rod and push it upwards to release the rod. In this design, the tapered guide structure allows for a certain error during insertion and also provides guidance. The step serves as a support spring, which in turn supports the entire device. Finally, by setting the support spring, during installation, the support spring prevents the release rod from being squeezed in the air, thus avoiding premature release of the lock between the U-shaped plate and the release rod. When pushing the rod upwards to release it, the circuit will apply a certain pressure to the protrusion, which can be achieved by the drone continuing to rise, increasing the pressure and further compressing the support spring. In addition, after insertion, the insertion rod and the insertion hole 101 should form a sliding structure with a small clearance to avoid shaking.
[0023] Preferably, the upright frame is provided with a mounting groove, and the support platform is slidably disposed within the mounting groove. Two spring springs are installed within the mounting groove, with one end of each spring fixedly connected to the end of the mounting groove and the other end fixedly connected to the support platform. In this design, the support platform is configured as a sliding structure. During the upward release of the rod, the rod will move towards the center as it moves upwards. Therefore, a sliding structure is provided to accommodate this movement. However, it must be used in conjunction with two spring springs to ensure that the inclined surface of the support platform exerts an upward force on the rod. When the rod moves from the release opening towards the center under the action of the guide inclined surface and detaches from the rear hook, the two spring springs apply a restoring force to the support platform, pushing the rod to the root of the hook. At the root, the rod does not return to its original position, so an elastic force is applied to assist the U-shaped frame in opening the two claws.
[0024] Preferably, when the two claws are clamped, the two protrusions abut against each other, and a cross structure is formed on the upper side of the two claws. A ring structure is formed between the cross structure and the two protrusions, and the claws are hung on the line.
[0025] Preferably, the top of the two claws is provided with a first arched part and a second arched part that are staggered front to back. The first arched part and the second arched part have an arched structure facing each other. When the two claws are clamped, the first arched part and the second arched part form at least two intersections on both sides of the apex of the arched structure.
[0026] Preferably, the reset element is a torsion spring, which is located at the hinge position of the two claws; or the reset element is a tension spring, which is connected to the two claws to apply tension. In this solution, the reset element is used to provide clamping force during installation. After clamping, the U-shaped plate will be inserted into the notch of one claw and locked, thereby achieving clamping. At this time, the gravity of the U-shaped plate has a small promoting effect on the clamping of the two claws. Since it is inserted into the notch, its gravity will not cause the claws to open.
[0027] Preferably, the abutment surface is an arc surface that fits against the side wall of the release bar, and a spherical protrusion is provided at the abutment surface. The spherical protrusion cooperates with the abutment surface to make the U-shaped plate lock onto the release bar. In this solution, the spherical protrusion is used to abut against the upper side wall of the release bar to form a limit and prevent the release bar from detaching. This spherical protrusion can be set as a spring pin.
[0028] Preferably, the warning assembly includes a warning light mounted on the frame and a solar panel, with the solar panel powering the warning light.
[0029] Preferably, the two claws are hinged to the frame and have extensions extending to both sides of the frame. The extensions have limiting abutment slopes, which limit the rotation angle of the claws.
[0030] It should be noted that the U-shaped plate is a counterweight plate, with the upper part of its opening longer than the lower part, and the end of its opening side can be made into a high-density structure to promote clamping and opening. In addition, it and the frame are made of insulating materials. The release rod 50 is a hollow round tube, and there are two hooks 604 distributed on both sides of the notch 602. The hooks 604 are provided with arc grooves and the abutting surface 702 is an arc surface. Both the arc groove and the arc surface are in contact with the side wall of the release rod 50. In this embodiment, the U-shaped plate 70 is used to assist in unlocking. During the opening process, the opening force is similar to a sine curve from vertical to horizontal, that is, it increases first and then decreases. In this embodiment, only the segment that increases from small to large is used. As can be seen from the attached figure, when unlocking, from the near horizontal swing to the tilted state, the opening force gradually increases to overcome the tension of the tension spring and achieve unlocking. The tension spring is not shown in the attached figure. The tension spring is located on the upper side of the hinge position of the two claws.
[0031] It should be noted that the release rod 50 is a hollow cylindrical tube, and there are two hooks 604 distributed on both sides of the notch 602. The hooks 604 are provided with arc grooves and the abutment surface 702 is an arc surface. Both the arc grooves and the arc surface are in contact with the side wall of the release rod 50. The U-shaped plate 7070 is used to assist in unlocking in this embodiment. During the opening process, the opening force is similar to a sine curve from vertical to horizontal, that is, it first increases and then decreases. In this embodiment, only the segment that increases from small to large is used. As can be seen from the attached figure, when unlocking, from the near horizontal swing to the tilted state, the opening force gradually increases, thereby overcoming the tension of the tension spring to achieve unlocking. The tension spring is not shown in the attached figure. The tension spring is located on the upper side of the hinge position of the two grippers.
[0032] In the description of this invention, it should be noted that the terms "upper," "lower," "front," "rear," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of this invention is usually placed when in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.
Claims
1. An unmanned aerial vehicle automatic dismounting device for overhead lines, characterized in that, The utility model relates to a kind of equipment for hanging and detaching aerial line, including, Frame body, which is provided with warning assembly, and at least one insertion hole is provided at the bottom side of the frame body; Clamping jaw, which is arranged on the frame body and includes two hinged jaw bodies, and the inner side of the two jaw bodies is provided with protruding part; Resetting member, which is arranged between the two jaw bodies to exert closing and clamping force on the two jaw bodies; Disassembling assembly, which includes: U-shaped plate, one end of the lower side of the U-shaped plate is hinged to one of the jaw bodies, the end of the plate body at the opening of the U-shaped plate is provided with abutting surface, and the two jaw bodies are each provided with notch and the U-shaped plate is located at the notch, Hook body, which is fixed to the other jaw body and has disengaging opening below the protruding part at the upper side of the hook body, and the bottom side of the protruding part is provided with guide slope; Pulling rod, which is arranged in the hook body; Lifting frame, which is fixed to the unmanned aerial vehicle and has one insertion rod at the middle part of the lifting frame, the two sides of the lifting frame are provided with two stands, the top of the stand is provided with supporting table for lifting the pulling rod, and the top of the supporting table has V-shaped notch; In initial state, the abutting surface on the U-shaped plate abuts on the pulling rod to open the two jaw bodies, when aerial line needs to be hung, the unmanned aerial vehicle lifts the frame body, the U-shaped plate is pressed down by aerial line, the abutting surface is separated from the pulling rod, the U-shaped plate is lowered and the opening state is released, the two jaw bodies are clamped by tension spring and the movable end of the U-shaped plate is extended from the notch of one side of the jaw body at this time, when aerial line needs to be detached, the unmanned aerial vehicle is lifted and the pulling rod is lifted on the supporting table, the pulling rod is driven to be unfolded when the pulling rod abuts on one side of the jaw body, the pulling rod is continuously moved upwards and separated from the disengaging opening under the action of the guide slope, and the pulling rod falls above the hinged position between the two jaw bodies after the pulling rod is lifted, the U-shaped plate is lowered to abut the pulling rod above the opening upper side of the U-shaped plate and make the pulling rod top at the root position of the hook body, the opening lower side of the U-shaped plate abuts on the bottom edge of the notch of one side of the jaw body and opens the two jaw bodies under the action of gravity.
2. The unmanned aerial vehicle automatic dismounting device for overhead lines according to claim 1, characterized in that, The notch side wall of one side of the jaw body is provided with unlocking through slot, and the side wall of the opening lower side of the U-shaped plate is provided with several levels of inclined surface steps with gradually increasing thickness from top to bottom, the inclined surface steps are hooked on the edge of the jaw body when the U-shaped plate is extended from the notch to lock, and the U-shaped plate can be pulled back from the notch when the inclined surface steps are located at the unlocking through slot.
3. The unmanned aerial vehicle automatic dismounting device for overhead lines according to claim 1, characterized in that, The upper side of the insertion rod is stepped structure and the top of the insertion rod is provided with conical guide structure, the stepped structure is sleeved with supporting spring, the supporting spring supports the whole equipment when the insertion rod is inserted into the insertion hole to keep the supporting table and the pulling rod in separated state, the supporting table and the pulling rod are contacted and the pulling rod is lifted when the unmanned aerial vehicle is lifted to make the supporting spring be further compressed.
4. The unmanned aerial vehicle automatic dismounting device for overhead lines according to claim 1, characterized in that, The stand is provided with mounting sliding groove, the supporting table is slidingly arranged in the mounting sliding groove and the mounting sliding groove is provided with two elastic springs, one end of the two elastic springs is fixedly connected with the end part of the mounting sliding groove and the other end of the two elastic springs is fixedly connected with the supporting sliding table.
5. The unmanned aerial vehicle automatic dismounting device for overhead lines according to claim 1, characterized in that, When the two jaw bodies are clamped, the two protruding parts abut at the same time, the upper side position of the two jaw bodies forms cross structure and the position between the cross structure and the two protruding parts forms ring structure to hang on aerial line.
6. The unmanned aerial vehicle automatic dismounting device for overhead lines according to claim 3, characterized in that, The top of the two jaw bodies is respectively provided with first arch part and second arch part arranged in front and back, the first arch part and the second arch part have arch structure opposite to each other, and at least two intersections are formed on both sides of the arch structure top when the first arch part and the second arch part are clamped.
7. The unmanned aerial vehicle automatic dismounting device for overhead lines according to claim 1, characterized in that, The reset member is a torsion spring arranged at the hinged position of the two claw bodies; or the reset member is a tension spring connected with the two claw bodies to exert tension.
8. The unmanned aerial vehicle automatic dismounting device for overhead lines according to claim 1, characterized in that, The abutting surface is a circular arc surface abutting against the side wall of the dismounting rod, and a spherical convex is arranged at the abutting surface, which cooperates with the abutting surface to make the U-shaped plate clamped on the dismounting rod.
9. The unmanned aerial vehicle automatic dismounting device for overhead lines according to claim 1, characterized in that, Warning assembly The warning assembly comprises a warning light arranged on the frame body and a solar panel, and the solar panel supplies power for the warning light.
10. The unmanned aerial vehicle automatic dismounting device for overhead lines according to claim 1, characterized in that, The two claw bodies are hinged on the frame body and have extension parts extending to both sides of the frame body, and the extension parts have limiting abutting inclined surfaces for limiting the rotation angle of the claw bodies.