Wall panel, wall panel mounting structure and construction method

Abstract

This invention relates to a wall panel, a wall panel installation structure, and a construction method. The wall panel includes a panel body and a frame fixed to the back of the panel body and distributed around the edge of the panel body. Both the panel body and the frame are equipped with a front-to-back adjustment mechanism. An adjustment seat is installed on the back of the panel body via the front-to-back adjustment mechanism. A snap-fit ​​block is installed on the side of the adjustment seat opposite to the panel body. The panel installation structure includes a loading component and a dual-axis adjustment assembly. This invention integrates the front-to-back adjustment mechanism on the panel body and the frame, enabling fine-tuning of the panel after installation without disassembly. The threaded transmission combined with a guide and limiting structure improves the adjustment accuracy and controllability of the adjustment stroke, preventing swaying or shaking of the panel body during adjustment. The integrated design of the dual-axis adjustment assembly integrates the left-to-right and up-to-down adjustment modules onto the loading component, enabling non-destructive fine-tuning of the panel body in the left-to-right and vertical directions after installation.

Description

Technical Field

[0001] This invention relates to the field of wall panel technology, specifically to a wall panel, a wall panel installation structure, and a construction method. Background Technology

[0002] Wall cladding is a decorative panel that covers the surface of an original wall. It is usually made of materials such as wood, PVC, gypsum or metal. It serves to protect the wall and enhance its aesthetics. At the same time, it can achieve practical effects such as sound absorption, moisture protection or concealing pipes through different textures and shapes. It is a common wall treatment method in interior design.

[0003] Traditional wall panels are mainly installed by dry hanging with keel, nailing and gluing. The flatness adjustment mainly relies on the tightness of the bolts between the hanger and the keel, the addition or removal of shims or the sliding of the hanging groove to achieve coarse adjustment. The adjustment range is small, the precision is low and the degree of adjustment is insufficient. In particular, in order to avoid the panel from blocking the view during adjustment, the panel needs to be removed, which makes it difficult to fine adjust the panel back and forth.

[0004] In addition, the installation points in the traditional installation method of the wall panel are fixed. If it is necessary to make slight adjustments to the wall panel left or right or up or down, it is usually only possible to use destructive methods such as re-drilling holes and moving the position, drilling long holes on the back of the wall panel, or forcibly bending the nail positions. The process of left or right and up or down adjustment is very easy to cause the wall panel to crack, the surface to be damaged, or the nail holes to be exposed. This not only affects the aesthetics and structural strength, but is also time-consuming and laborious. Summary of the Invention

[0005] The purpose of this invention is to provide a wall panel, a wall panel installation structure, and a construction method to solve the technical problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution.

[0007] Firstly, this application provides a wall panel including a panel body and a frame fixed to the back of the panel body and distributed around the edge of the panel body; Both the mounting plate body and the frame are equipped with a front-to-back adjustment mechanism; An adjustment seat is installed on the back of the mounting plate body via a front and rear adjustment mechanism; A locking block for fixing the mounting plate body is installed on the side of the adjusting seat away from the mounting plate body; When the mounting plate body is fixed to the wall by the snap-fit ​​block, the front and back adjustment mechanism can adjust the mounting plate body back and forth in a direction perpendicular to the large surface of the mounting plate body.

[0008] In one implementation, the adjustment seat has an H-shaped cross-section, with a first recess in the middle of the side closest to the mounting plate body and a second recess in the middle of the side away from the mounting plate body. The adjusting seat is provided with a first sliding hole that runs through the front and back; A guide rod is fixed on the back of the mounting plate body and near its top, extending in a direction perpendicular to the large surface of the mounting plate body. The guide rod is slidably inserted into the first sliding hole. A mounting plate spanning the second recess is fixed on the side of the adjusting seat away from the mounting plate body. The snap-fit ​​block is fixed to the mounting plate.

[0009] In one implementation, the front-to-back adjustment mechanism includes a front-to-back adjustment screw, a second bevel gear, and a shaft; The adjusting seat has a first screw hole in the middle that passes through the first recess and the second recess; The front and rear adjustment screws are rotatably installed on the back of the mounting plate body and extend in a direction perpendicular to the large surface of the mounting plate body; The front and rear adjusting screws are fitted into the first screw hole via a through-thread design. A second bevel gear is fixedly mounted on the front and rear adjusting screws near the back of the mounting plate body; The top of the frame is provided with a vertical through mounting hole, and the shaft is rotatably installed in the mounting hole; The bottom end of the shaft corresponds to the position of the first recess and is fixed with a first bevel gear, which meshes with the second bevel gear.

[0010] In one implementation, a storage hole is provided on the top of the frame, which is coaxial with the mounting hole. The top of the shaft extends into the storage hole and is fixed with a screw head, and the top surface of the screw head is not higher than the top surface of the frame.

[0011] Secondly, this application also provides a wall panel installation structure for installing the aforementioned wall panel; The mounting structure includes a loading component and a dual-axis adjustment assembly; The loading component is in the shape of an inverted L, and the vertical part of the loading component is provided with fastening holes for expansion bolts to pass through; The dual-axis adjustment assembly includes a left-right adjustment module and a right-up-down adjustment module; The left and right adjustment module is located on the horizontal part and is used to adjust the hanging plate body left and right. The up-down adjustment module is located below the left-right adjustment module and is used to adjust the mounting plate body up and down.

[0012] In one implementation, the left-right adjustment module includes a slide and a left-right adjustment screw; The horizontal part is provided with left and right extending slide grooves, and the slide block is installed in the slide groove for sliding limit; The horizontal section, after installation, is positioned near the top of the frame. The horizontal part has a second screw hole that extends horizontally and communicates with the slide groove; The left and right adjusting screws are threadedly installed in the second screw hole, and the end of the left and right adjusting screws located in the slide groove is rotatably connected to the side of the slide block.

[0013] In one implementation, the up-down adjustment module includes a retaining element and an up-down adjustment screw; The slide has a vertically penetrating third screw hole, and the up and down adjusting screws are installed in the third screw hole in a matching through-threaded manner; The retaining element is installed at the bottom end of the upper and lower adjusting screws and is rotatably connected to the upper and lower adjusting screws; The retaining element is horizontally U-shaped, with the opening facing away from the vertical part; The snap-fit ​​block has a snap-fit ​​groove that matches the snap-fit ​​component, and the snap-fit ​​component is snapped into the snap-fit ​​groove.

[0014] In one implementation, a vertically penetrating second sliding hole is provided on the horizontal part, and a locking rod is slidably inserted into the second sliding hole; The top of the retaining component has a through hole that vertically penetrates the recessed area of ​​the retaining component, allowing the retaining rod to pass through; The snap-fit ​​block has vertically extending snap holes corresponding to the snap-fit ​​slot, so that the snap-fit ​​rod can be inserted when the snap-fit ​​component is snapped into the snap-fit ​​slot.

[0015] In one implementation, a first handle is fixed to the end of the left and right adjusting screw away from the slide block; A second pinch handle is fixed to the end of the up-down adjusting screw away from the clamping part; A third gripper is fixed at the top of the lever.

[0016] Thirdly, when installing the wall panel provided in this application using the wall panel installation structure, the specific construction method includes the following steps: Step 1: Remove loose dust and protrusions from the wall surface to be installed, drill holes at the predetermined positions on the wall, and use expansion bolts to fix the mounting component to the wall, ensuring that the vertical part extends vertically. Step 2: Align the card slot with the card holder so that the card block and the card holder engage with each other. Then, align the card rod and insert it into the card hole to lock the card block and the card holder. Step 3: Adjust the mounting plate body back and forth by turning the screw head, adjust the mounting plate body left and right by turning the first handle, and adjust the mounting plate body up and down by turning the second handle. Step 4: Check the alignment and fit between the main body of the mounting plate and the surrounding adjacent mounting plates to ensure the overall flatness of the mounting plate. If there is any deviation, make minor adjustments to the position of the corresponding mounting plate.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows.

[0018] By integrating front and rear adjustment mechanisms into the mounting plate body and frame, the mounting plate can be finely adjusted without disassembly after installation. The threaded transmission and guide limit structure improve the adjustment accuracy and controllability of the adjustment stroke, avoid the mounting plate body from swaying or shaking during adjustment, and ensure the overall flatness of the plate surface after installation.

[0019] By integrating the dual-axis adjustment components, the left-right adjustment module and the up-down adjustment module are integrated into the loading component, enabling non-destructive fine-tuning in the left-right and vertical directions after the wall panel body is installed. This eliminates the need for destructive operations such as re-drilling holes in the wall or slotting and enlarging holes in the wall panel body, thus avoiding defects such as cracking of the wall panel body, damage to the finish, and exposed nail holes during the adjustment process. It also reduces the rework costs and operational difficulties of on-site construction.

[0020] By using a reversing transmission design, the operating ends for front-to-back adjustment, as well as left-to-right and up-to-down adjustment, are all integrated into the top area of ​​the mounting plate body. Operators do not need to reach to the back of the mounting plate body to operate, nor do they need to reserve extra operating space on the side of the plate. This greatly reduces the adjustment work space required for mounting plate installation. At the same time, it realizes full-process adjustment with multiple degrees of freedom in a single operating area, simplifies the on-site construction operation process, and improves the efficiency of batch installation.

[0021] By using the locking mechanism of the clamping component and the clamping slot, and the insertion and locking structure of the clamping rod and the clamping hole, the fast mounting of the mounting plate body is achieved, while multi-directional displacement constraints between the mounting plate body and the installation structure are completed. This ensures the synchronous linkage between the mounting plate body and the adjustment mechanism during the adjustment process, guarantees the adjustment accuracy, and avoids the risks of loosening and tipping that are prone to occur in traditional mounting structures. This greatly improves the structural safety and long-term stability of the mounting plate body after installation.

[0022] The front and rear adjustment mechanisms are integrated with the hanging plate body, frame, adjustment seat, and snap-fit ​​block into a single prefabricated structure. The dual-axis adjustment function is integrated into the loading component to form a modular installation unit. Each functional unit can be prefabricated in the factory. On-site, only the fixing of the loading component and the hanging plate body need to be completed. There is no need to equip numerous accessories or use a special keel frame, which reduces the dependence on the technical level of operators during on-site construction. The standardized adjustment unit design improves the consistency of the plate surface flatness during batch installation and also facilitates the independent disassembly and replacement of individual hanging plate bodies during later operation and maintenance without damaging the surrounding installed structure. Attached Figure Description

[0023] Figure 1 This is a three-dimensional schematic diagram of the overall structure of the wall panel in this invention; Figure 2 for Figure 1 Another perspective view of the structure shown; Figure 3This is a schematic diagram of the installation of the adjusting seat structure in this invention; Figure 4 for Figure 3 A partial cross-sectional view of the structure shown is presented. Figure 5 This is a schematic diagram of the snap-fit ​​block structure; Figure 6 This is a partial structural diagram of the back of the mounting plate body in this invention; Figure 7 This is a schematic diagram of the dual-axis adjustment component structure in this invention; Figure 8 This is one of the schematic diagrams showing the cooperation between the card holder and the card block structure in this invention; Figure 9 This is the second schematic diagram of the engagement between the retaining element and the retaining block in this invention; Figure 10 A schematic diagram of a wall-mounted panel installation structure for mounting on a wall. Figure 11 for Figure 10 Enlarged schematic diagram of the structure at point A in the middle.

[0024] In the diagram: 1. Mounting plate body; 2. Frame; 21. Clearance notch; 201. Mounting hole; 202. Storage hole; 22. Shaft; 23. First bevel gear; 24. Tightening head; 3. Adjusting seat; 301. First recess; 302. Second recess; 31. First screw hole; 311. Front and rear adjusting screw; 312. Second bevel gear; 313. Stop cap; 32. First sliding hole; 321. Guide rod; 4. Snap-fit ​​block; 401. Snap-fit. 402, slot; 41, mounting plate; 5, loading component; 51, vertical part; 511, fastening hole; 52, horizontal part; 521, sliding groove; 522, second screw hole; 523, second sliding hole; 6, slide block; 601, third screw hole; 61, left and right adjusting screw; 611, first pinch handle; 7, holding component; 701, through hole; 71, up and down adjusting screw; 711, second pinch handle; 72, locking rod; 721, third pinch handle. Detailed Implementation

[0025] This invention discloses a wall panel, a wall panel installation structure, and a construction method. The core of the invention is to achieve multi-degree-of-freedom, non-destructive fine-tuning of the panel body 1 after installation. The entire adjustment process can be completed without disassembling the panel body 1. At the same time, it simplifies the installation process, reduces the construction difficulty, and avoids damage to the panel body 1 and the wall base during the installation and adjustment process. This invention solves the pain points of traditional wall panel installation and adjustment, such as high difficulty, low precision, easy damage, and cumbersome procedures.

[0026] This invention is not limited to the specific embodiments listed below. Those skilled in the art can implement this invention using various other specific embodiments based on the content disclosed herein. Any modifications or alterations made to the design structure and concept of this invention fall within the protection scope of this invention. It should be noted that, unless otherwise specified, the embodiments and features described in this invention can be combined with each other.

[0027] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0028] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0029] Please see Figures 1 to 6 In this embodiment, the wall panel includes a panel body 1 and a frame 2 fixed to the back of the panel body 1 and distributed around the edge of the panel body 1. The panel body 1 and the frame 2 can be fixed by adhesive, welding, integral molding or screw fastening to ensure the structural strength of the connection between the two and avoid loosening and deformation during use.

[0030] The mounting plate body 1 and the frame 2 are both equipped with a front and rear adjustment mechanism. An adjustment seat 3 is installed on the back of the mounting plate body 1 through the front and rear adjustment mechanism. A snap-fit ​​block 4 for fixing the mounting plate body 1 is installed on the side of the adjustment seat 3 away from the mounting plate body 1. When the mounting plate body 1 is fixed to the wall by the snap-fit ​​block 4, the front and rear adjustment mechanism can adjust the mounting plate body 1 back and forth in a direction perpendicular to the large surface of the mounting plate body 1.

[0031] Furthermore, the adjustment seat 3 has an H-shaped cross-section, with a first recess 301 in the middle of the side near the mounting plate body 1 and a second recess 302 in the middle of the side away from the mounting plate body 1; the adjustment seat 3 is provided with first sliding holes 32 that pass through the front and back on both sides of the first recess 301; two guide rods 321 are fixed on the back of the mounting plate body 1 near its top, both extending in a direction perpendicular to the large surface of the mounting plate body 1, and the guide rods 321 are slidably inserted into the first sliding holes 32 one by one.

[0032] The sliding engagement between the guide rod 321 and the first sliding hole 32 provides a guide limit for the front and rear adjustment of the mounting plate body 1, preventing the mounting plate body 1 from swaying or shaking during the front and rear adjustment process, and ensuring adjustment accuracy and structural stability.

[0033] An adjustment seat 3 is fixed to a mounting plate 41 that spans the second recess 302 on the side opposite to the mounting plate body 1; a snap-fit ​​block 4 is fixed to the mounting plate 41; wherein, the mounting plate 41 and the adjustment seat 3 can be fixed by welding or bolt fastening, and the snap-fit ​​block 4 and the mounting plate 41 can be fixed by screw fastening or welding, so as to ensure the connection strength between the snap-fit ​​block 4 and the adjustment seat 3 and provide a stable force foundation for the suspension installation of the mounting plate body 1.

[0034] like Figures 3 to 6 As shown, the front and rear adjustment mechanism includes a front and rear adjustment screw 311, a second bevel gear 312 and a shaft 22; the adjustment seat 3 has a first screw hole 31 in the middle that passes through the first recess 301 and the second recess 302; the front and rear adjustment screw 311 is rotatably mounted on the back of the mounting plate body 1 and extends in a direction perpendicular to the large surface of the mounting plate body 1.

[0035] In specific implementation, a bearing seat is fixed on the back of the mounting plate body 1, and the front and rear adjusting screws 311 are rotatably connected to the bearing seat through a thrust ball bearing or a deep groove ball bearing. Shaft retaining rings are provided on both sides of the bearing on the front and rear adjusting screws 311 to prevent axial movement.

[0036] The front and rear adjusting screw 311 is threadedly installed in the first screw hole 31; a second bevel gear 312 is fixedly fitted on the front and rear adjusting screw 311 and near the back of the mounting plate body 1.

[0037] The top of the frame 2 is provided with a vertical through mounting hole 201, and the shaft 22 is rotatably installed in the mounting hole 201; the bottom end of the shaft 22 corresponds to the position of the first recess 301 and is fixed with a first bevel gear 23, and the first bevel gear 23 meshes with the second bevel gear 312, and both the first bevel gear 23 and the second bevel gear 312 are straight bevel gears with their axes kept perpendicular.

[0038] In this embodiment, the first bevel gear 23 and the second bevel gear 312 are driven by bevel gear meshing. The vertical rotation input is converted into the horizontal front-back rotation output, realizing the reversal of the adjustment operation direction. This allows the operator to complete the front-back adjustment operation from the top of the mounting plate body 1 without disassembling the mounting plate body 1 or reaching to the back of the mounting plate body 1, greatly reducing the difficulty of operation.

[0039] A stop cap 313 is fixed to the end of the front and rear adjusting screw 311 away from the mounting plate body 1. The diameter of the stop cap 313 is larger than the diameter of the first screw hole 31, which serves to block and limit the movement, preventing the front and rear adjusting screw 311 from coming out of the first screw hole 31.

[0040] In addition, the first recess 301 provides space for the installation of the front and rear adjusting screw 311, the shaft 22 and the first bevel gear 23, and the second recess 302 provides space for the installation of the front and rear adjusting screw 311 and the stop cap 313.

[0041] like Figure 4 and Figure 6 As shown, the top of the frame 2 has a storage hole 202 that is coaxial with the mounting hole 201; the top of the shaft 22 extends into the storage hole 202 and is fixed with a screw head 24, and the top surface of the screw head 24 is not higher than the top surface of the frame 2.

[0042] In this embodiment, the screw head 24 is a countersunk hexagonal head structure, which can be used with a standard hexagonal wrench for screwing operations. The screw head 24 is stored in the storage hole 202 to prevent the screw head 24 from protruding from the surface of the frame 2, thus preventing interference when installing adjacent hanging plate bodies 1. At the same time, it can prevent the screw head 24 from being damaged by bumps during transportation and installation, and ensure the stability of the adjustment function.

[0043] In addition, the screwdriver head 24 can also be a cross-shaped or flat-head structure, suitable for screwing with the corresponding screwdriver.

[0044] like Figures 7 to 9 As shown, this embodiment also discloses a wall panel installation structure for installing the aforementioned wall panel. The installation structure includes a loading component 5 and a dual-axis adjustment assembly.

[0045] The loading component 5 is in the shape of an inverted L. The vertical part 51 of the loading component 5 is provided with fastening holes 511 for expansion bolts to pass through. The loading component 5 is integrally bent from a metal sheet to ensure its structural strength and avoid bending deformation after being subjected to force.

[0046] Among them, at least two fastening holes 511 are provided, so that the loading component 5 is fixed to the wall by at least two expansion bolts to form a multi-point force fixation, avoiding the loosening, skewness and rotation that are easy to occur when fixed at a single point, and improving the structural stability and load-bearing strength of the loading component 5 after installation.

[0047] The dual-axis adjustment assembly includes a left-right adjustment module and a right-up adjustment module; the left-right adjustment module is located on the horizontal part 52 and is used to adjust the hanging plate body 1 left and right; the right-up adjustment module is located below the left-right adjustment module and is used to adjust the hanging plate body 1 up and down.

[0048] In this embodiment, the loading component 5 can be stably fixed to the wall base by using the fastening hole 511 on the vertical part 51 in conjunction with the expansion bolt, providing a stable support foundation for the entire installation structure.

[0049] Furthermore, the left and right adjustment module includes a slide block 6 and a left and right adjustment screw 61; the horizontal part 52 is provided with a left and right extending slide groove 521, and the inner walls on both sides of the slide groove 521 are provided with left and right extending guide rails. The side of the slide block 6 is provided with a sliding guide groove that matches and fits into the guide rail. In this way, the slide block 6 is limited and slidably installed in the slide groove 521, so as to realize the left and right sliding of the slide block 6 in the slide groove 521, while limiting the front and back and up and down displacement of the slide block 6 to ensure the stability of the sliding process.

[0050] The horizontal part 52 is positioned close to the top of the frame 2 after installation; the side of the horizontal part 52 is provided with a second screw hole 522 that extends horizontally and passes through the slide groove 521; the left and right adjusting screw 61 is threadedly installed in the second screw hole 522, and the end of the left and right adjusting screw 61 located in the slide groove 521 is rotatably connected to the side of the slide block 6.

[0051] By turning the left and right adjustment screw 61, the slide block 6 can be driven to slide left and right along the slide groove 521, thereby realizing the left and right position adjustment of the mounting plate body 1. The adjustment process does not require re-drilling holes or any destructive modification to the mounting plate body 1.

[0052] like Figures 7 to 9 As shown, the up-down adjustment module includes a retaining member 7 and an up-down adjustment screw 71; a vertically penetrating third screw hole 601 is provided on the slide 6, and the up-down adjustment screw 71 is threadedly installed in the third screw hole 601; the retaining member 7 is installed at the bottom end of the up-down adjustment screw 71 and is rotatably connected to the up-down adjustment screw 71.

[0053] The retaining member 7 is in the shape of a horizontal U, and the opening faces away from the vertical part 51; the retaining block 4 is provided with a retaining groove 401 that matches the retaining member 7, and the retaining member 7 is engaged with the retaining groove 401.

[0054] By turning the up-down adjusting screw 71, the clamping part 7 can be moved up and down in the vertical direction, thereby causing the snap-fit ​​block 4 that is snapped with the clamping part 7 to move up and down, ultimately realizing the up-down position adjustment of the hanging plate body 1; the snap-fit ​​cooperation between the clamping part 7 and the snap-fit ​​groove 401 can realize the quick suspension installation of the hanging plate body 1, while ensuring the synchronous linkage between the hanging plate body 1 and the installation structure in the left-right and up-down directions, ensuring the adjustment accuracy.

[0055] Furthermore, the horizontal part 52 is provided with a vertically penetrating second sliding hole 523, and a locking rod 72 is slidably inserted into the second sliding hole 523; the top of the holding member 7 is provided with a vertically penetrating through hole 701 in the recessed area of ​​the holding member 7, so that the locking rod 72 can pass through; the locking block 4 is provided with a vertically extending locking hole 402 corresponding to the position of the locking groove 401, so that the locking rod 72 can be matched and inserted when the holding member 7 is locked in the locking groove 401.

[0056] By setting the locking rod 72, on the one hand, when the locking rod 72 is inserted into the through hole 701, it prevents the retaining member 7 from rotating synchronously with the up and down adjusting screw 71, ensuring the stable realization of the up and down adjustment function; on the other hand, after the locking rod 72 is inserted into the locking hole 402, it can limit the relative displacement of the locking block 4 and the retaining member 7 in the front and back directions, preventing the hanging plate body 1 from loosening or tilting when subjected to external force, greatly improving the structural safety and stability of the hanging plate body 1 after installation, realizing the dual function of a single component, simplifying the overall structure, and reducing the number of accessories.

[0057] Furthermore, a first handle 611 is fixed to the end of the left-right adjusting screw 61 away from the slide block 6; a second handle 711 is fixed to the end of the up-down adjusting screw 71 away from the retaining member 7; and a third handle 721 is fixed to the top of the retaining rod 72. Both the first handle 611 and the second handle 711 adopt a circular force-bearing structure that facilitates screwing operation. At the same time, clearance notches 21 are provided on the top of the frame 2 at positions corresponding to the first handle 611, the second handle 711, and the third handle 721, providing clearance space for adjustment operations. This ensures that the operator can complete all adjustment operations in six directions (front-back, left-right, up-down) from the top of the mounting plate body 1 without disassembling the mounting plate body 1.

[0058] Based on the above structure, this embodiment also discloses a construction method for wall-mounted panels, specifically including the following steps: Step 1: Remove loose dust, protrusions, and debris from the wall substrate to be installed, ensuring the substrate is flat; according to the layout design of the mounting plate body 1, drill holes at the predetermined installation points on the wall, clean the dust in the holes, insert expansion bolts, and attach the vertical part 51 of the mounting component 5 to the wall surface. Secure the mounting component 5 to the wall surface by passing the expansion bolts through the fastening holes 511. During the installation process, ensure that the vertical part 51 is in a vertically extended state to ensure the accuracy of subsequent adjustments.

[0059] Align the locking groove 401 on the locking block 4 on the back of the wall panel with the opening end of the retaining member 7, and push the panel body 1 horizontally so that the retaining member 7 and the locking groove 401 are fully engaged, completing the initial mounting of the panel body 1; then push the locking rod 72 downward along the second sliding hole 523 so that the locking rod 72 passes through the through hole 701 and is inserted into the locking hole 402, completing the complete locking of the locking block 4 and the retaining member 7, and preventing the panel body 1 from loosening.

[0060] Step 3: Tighten the head 24 of the Allen wrench to rotate the shaft 22 and the first bevel gear 23. Through the meshing transmission of the first bevel gear 23 and the second bevel gear 312, the front and rear adjusting screw 311 is rotated. Through the threaded engagement of the front and rear adjusting screw 311 and the first screw hole 31, the hanging plate body 1 is pushed to move back and forth along the guide rod 321, completing the front and rear fine adjustment of the hanging plate body 1. Tighten the first pinch handle 611 to rotate the left and right adjusting screw 61, push the slide 6 to slide left and right along the slide groove 521, and drive the hanging plate body 1 to move left and right as a whole, completing the left and right fine adjustment of the hanging plate body 1. Tighten the second pinch handle 711 to rotate the up and down adjusting screw 71, drive the clamping piece 7 to move up and down in the vertical direction, and drive the hanging plate body 1 to move up and down as a whole, completing the up and down fine adjustment of the hanging plate body 1. Among them, the form of installing wall-mounted panels on the wall using a wall-mounted panel installation structure is as follows: Figure 10 and Figure 11 As shown.

[0061] Step 4: Check the uniformity of the joints, the flatness of the surface, and the alignment of the wall panel body 1 with the surrounding adjacent wall panels. If there are any deviations, repeat Step 3 to fine-tune and correct the position of the corresponding wall panel body 1 until the flatness and joint deviation of all wall panels meet the design and specification requirements, and the construction is completed.

[0062] This application achieves seamless fine-tuning of the mounting plate body 1 in six degrees of freedom (front-back, left-right, up-down) after installation by integrating the loading component 5 and the dual-axis adjustment assembly, as well as the mounting plate body 1, front-back adjustment mechanism, adjustment seat 3, and snap-fit ​​block 4. The specific operation method is as follows: The operator screws the screw head 24 on the top of the mounting plate body 1, causing the shaft 22 and the first bevel gear 23 to rotate around the vertical axis. Through the bevel gear meshing of the first bevel gear 23 and the second bevel gear 312, the vertical rotation is converted into the rotation of the front and rear adjusting screw 311 around the horizontal front and rear axis. The front and rear adjusting screw 311 and the first screw hole 31 on the adjusting seat 3 form a threaded transmission pair. Since the adjusting seat 3 is fixed to the wall by the snap-fit ​​block 4 and cannot move back and forth, the threaded transmission is converted into the front and rear linear displacement of the front and rear adjusting screw 311, which in turn drives the mounting plate body 1 to move back and forth along the guide rod 321 and the first sliding hole 32, so as to realize the fine adjustment of the front and rear position of the mounting plate body 1.

[0063] Twisting the first pinch handle 611 drives the left and right adjustment screw 61 to rotate. The left and right adjustment screw 61 and the second screw hole 522 on the horizontal part 52 form a threaded transmission pair. The horizontal part 52 is fixed to the wall with the loading part 5 and cannot move. Therefore, the rotation of the left and right adjustment screw 61 is converted into its own left and right linear displacement, which in turn drives the slide 6 to slide left and right along the slide groove 521. Finally, the up and down adjustment module drives the entire hanging plate body 1 to move left and right, realizing the fine adjustment of the left and right position of the hanging plate body 1.

[0064] Twisting the second pinch handle 711 drives the up-down adjusting screw 71 to rotate. The up-down adjusting screw 71 and the third screw hole 601 on the slide 6 form a threaded transmission pair. The slide 6 is limited and installed in the slide groove 521 and cannot move up and down. Therefore, the rotation of the up-down adjusting screw 71 is converted into its own up-down linear displacement, which in turn drives the retaining member 7, which is rotatably connected to the bottom of the up-down adjusting screw 71, to move up and down. Through the locking structure of the retaining member 7 and the locking block 4, the entire hanging plate body 1 is driven to move up and down, realizing the fine adjustment of the up-down position of the hanging plate body 1.

[0065] After the initial mounting of the mounting plate body 1, the locking engagement of the retaining member 7 with the locking groove 401 restricts the relative displacement of the mounting plate body 1 in the left-right and up-down directions. After the locking rod 72 is inserted into the second sliding hole 523, the through hole 701 and the locking hole 402, it restricts the circumferential rotation of the retaining member 7 on the one hand, ensuring the stable realization of the up-down adjustment, and restricts the relative displacement of the locking block 4 and the retaining member 7 in the front-back direction, preventing the mounting plate body 1 from loosening in the front and back, thus realizing the all-directional locking of the mounting plate body 1 and the installation structure, and ensuring the structural stability after installation.

[0066] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention.

Claims

1. A wall panel, comprising a panel body (1) and a frame (2) fixed to the back of the panel body (1) and distributed around the edge of the panel body (1), characterized in that: The mounting plate body (1) and the frame (2) are both equipped with a front and rear adjustment mechanism; The back of the mounting plate body (1) is equipped with an adjustment seat (3) via a front and rear adjustment mechanism. The adjusting seat (3) is equipped with a snap-fit ​​block (4) for fixing the hanging plate body (1) on the side away from the hanging plate body (1). When the mounting plate body (1) is fixed to the wall by the snap-fit ​​block (4), the mounting plate body (1) can be adjusted back and forth in a direction perpendicular to the large surface of the mounting plate body (1) by the front and rear adjustment mechanism.

2. The wall panel according to claim 1, characterized in that: The adjustment seat (3) has an H-shaped cross section, with a first recess (301) in the middle of the side close to the mounting plate body (1) and a second recess (302) in the middle of the side away from the mounting plate body (1). The adjusting seat (3) is provided with a first sliding hole (32) that runs through the front and back. A guide rod (321) is fixed on the back of the mounting plate body (1) and near its top, extending in a direction perpendicular to the large surface of the mounting plate body (1). The guide rod (321) is slidably inserted into the first sliding hole (32). The adjusting seat (3) has a mounting plate (41) that spans the second recess (302) fixed on the side opposite to the hanging plate body (1). The snap-fit ​​block (4) is fixed on the mounting plate (41).

3. The wall panel according to claim 2, characterized in that: The front and rear adjustment mechanism includes a front and rear adjustment screw (311), a second bevel gear (312), and a shaft (22). The adjustment seat (3) is provided with a first screw hole (31) in the middle, which passes through the first recess (301) and the second recess (302). The front and rear adjusting screws (311) are rotatably mounted on the back of the mounting plate body (1) and extend in a direction perpendicular to the large surface of the mounting plate body (1); The front and rear adjusting screws (311) are threadedly fitted into the first screw hole (31); A second bevel gear (312) is fixedly fitted on the front and rear adjusting screw (311) and near the back of the mounting plate body (1). The top of the frame (2) is provided with a vertical through mounting hole (201), and the shaft (22) is rotatably installed in the mounting hole (201); The bottom end of the shaft (22) corresponds to the position of the first recess (301) and is fixed with a first bevel gear (23), and the first bevel gear (23) meshes with the second bevel gear (312).

4. The wall panel according to claim 3, characterized in that: The top of the frame (2) has a storage hole (202) that is coaxially connected to the mounting hole (201). The top end of the shaft (22) extends into the storage hole (202) and is fixed with a screw head (24), and the top surface of the screw head (24) is not higher than the top surface of the frame (2).

5. A wall panel installation structure, applied to the wall panel according to any one of claims 1-4, characterized in that: Includes loading component (5) and dual-axis adjustment assembly; The loading component (5) is in the shape of an inverted L, and the vertical part (51) of the loading component (5) is provided with a fastening hole (511) for the expansion bolt to pass through. The dual-axis adjustment assembly includes a left-right adjustment module and a right-up-down adjustment module; The left and right adjustment module is set on the horizontal part (52) and is used to adjust the hanging plate body (1) left and right. The up-down adjustment module is located below the left-right adjustment module and is used to adjust the hanging plate body (1) up and down.

6. The wall panel installation structure according to claim 5, characterized in that: The left and right adjustment module includes a slide (6) and a left and right adjustment screw (61); The horizontal part (52) is provided with a sliding groove (521) extending to the left and right, and the sliding block (6) is slidably limited and installed in the sliding groove (521); The horizontal part (52) is installed near the top of the frame (2); The horizontal part (52) has a second screw hole (522) extending horizontally on the side and communicating with the slide groove (521). The left and right adjusting screw (61) is threadedly installed in the second screw hole (522), and the end of the left and right adjusting screw (61) located in the slide groove (521) is rotatably connected to the side of the slide block (6).

7. The wall panel installation structure according to claim 6, characterized in that: The up-down adjustment module includes a retaining element (7) and an up-down adjustment screw (71); The slide block (6) has a vertically penetrating third screw hole (601), and the up and down adjusting screw (71) is threadedly installed in the third screw hole (601). The retaining member (7) is installed at the bottom end of the upper and lower adjusting screw (71) and is rotatably connected to the upper and lower adjusting screw (71); The retaining member (7) is in a horizontal U-shape, and the opening faces the side away from the vertical part (51); The snap-fit ​​block (4) is provided with a snap-fit ​​groove (401) that matches the snap-fit ​​member (7), and the snap-fit ​​member (7) is snap-fitted into the snap-fit ​​groove (401).

8. The wall panel installation structure according to claim 7, characterized in that: The horizontal part (52) is provided with a vertically penetrating second sliding hole (523), and a locking rod (72) is slidably inserted into the second sliding hole (523). The top of the retaining member (7) is provided with a through hole (701) that vertically penetrates the concave area of ​​the retaining member (7) so that the retaining rod (72) can pass through; The snap-fit ​​block (4) has a vertically extending snap hole (402) at the position corresponding to the snap-fit ​​groove (401) so that the snap-fit ​​rod (72) can be inserted when the snap-fit ​​member (7) is snapped into the snap-fit ​​groove (401).

9. The wall panel installation structure according to claim 8, characterized in that: The end of the left and right adjusting screw (61) away from the slide (6) is fixed with a first pinch handle (611). The end of the upper and lower adjusting screw (71) away from the retaining member (7) is fixed with a second pinch handle (711). The top of the lever (72) is fixed with a third pinch handle (721).

10. A method of installing a wall panel, characterised by: The wall panel installation structure applied to any one of claims 5-9 specifically includes the following steps: Step 1: Remove the floating dust and protrusions from the base layer of the wall to be installed, make holes at the predetermined positions on the wall, use expansion bolts to fix the loading part (5) to the wall, and ensure that the vertical part (51) extends vertically; Step 2: Align the card slot (401) with the card holder (7) so that the card block (4) and the card holder (7) engage with each other. Then, align the card rod (72) and insert it into the card hole (402) to lock the card block (4) and the card holder (7). Step 3: Adjust the hanging plate body (1) back and forth by turning the screw head (24), adjust the hanging plate body (1) left and right by turning the first pinch handle (611), and adjust the hanging plate body (1) up and down by turning the second pinch handle (711). Step 4: Check the alignment and fit between the main body of the hanging panel (1) and the surrounding adjacent hanging panels to ensure the overall flatness of the hanging panel. If there is a deviation, make minor adjustments to the position of the corresponding hanging panel.

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