A reactor body fixing structure
By adding a fixing structure with longitudinal and lateral bidirectional constraints to the upper and lower parts of the reactor body, the problems of loosening, deformation and displacement of the reactor body under harsh transportation conditions are solved, and a stable connection and insulation between the reactor body and the oil tank are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- BAODING TIANWEI BAOBIAN ELECTRICAL
- Filing Date
- 2026-04-08
- Publication Date
- 2026-07-03
AI Technical Summary
Traditional reactor bodies are prone to loosening, deformation, and displacement under harsh transportation conditions, leading to product repairs or returns to the factory and resulting in economic losses.
A reactor body fixing structure is designed, which applies longitudinal and lateral bidirectional constraints through lower and upper fixing components to connect the reactor body and the oil tank into a whole, and uses foot insulating pads and iron core clamp insulating tubes to achieve insulation.
It effectively prevents the reactor body from loosening, deforming, or shifting, ensuring safe transportation, reducing noise and vibration, and achieving an insulated connection between the reactor body and the oil tank.
Smart Images

Figure CN122337822A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of reactor technology, and in particular to a reactor body fixing structure. Background Technology
[0002] The fixing structure of the large parallel reactor body is a key design to ensure the stability of the reactor body, reduce noise and vibration, and ensure transportation safety. The fixing structure securely connects the reactor body to the oil tank, avoiding core vibration, displacement and noise caused by changes in current and magnetic field, as well as loosening, deformation and displacement of the reactor body during transportation.
[0003] Large parallel reactors were previously designed so that the reactor body was not fixedly connected to the tank, but placed directly inside the tank. The reactor body was restrained by using felt and cardboard to seal the gap between the side support plate on the upper part of the reactor body and the tank fixing plate. This method of restraining the reactor body displacement could meet functional requirements in most cases. However, when transportation conditions were not ideal, especially for export projects where sea conditions were harsh, the waves were large, and the transportation period was long, the above-mentioned restraining measures for the reactor body became obviously insufficient. In such cases, loosening, deformation, and displacement of the reactor body due to insufficient restraining measures often occurred, resulting in economic losses due to product repair or return to the factory.
[0004] Therefore, to address the above problems, a reactor body fixing structure can be designed. By simultaneously adding fixing structures to the upper and lower parts of the reactor body to apply bidirectional constraints in both longitudinal and lateral directions, the reactor body can be connected to the oil tank as a whole without relative displacement. Summary of the Invention
[0005] In order to overcome the problems of loosening, deformation and displacement of the reactor body caused by insufficient limiting measures in the fixed structure of the traditional reactor body.
[0006] The technical solution of the present invention is: a reactor body fixing structure, including a lower fixing component disposed at the connection between the bottom of the reactor body and the bottom of the oil tank, and an upper fixing component disposed at the connection between the top of the reactor body and the bottom of the oil tank cover.
[0007] Preferably, the reactor body fixing structure consists of two parts: a lower fixing component and an upper fixing component, which simultaneously apply bidirectional constraints to the reactor body in both the longitudinal and transverse directions to fix the reactor body.
[0008] Preferably, the lower fixing component includes a positioning nut, a foot fixing plate, a foot insulating tube, a foot insulating pad, and a foot fastening bolt. The positioning nut is fixedly installed at the bottom inside the oil tank, and a foot insulating pad is provided on the upper end surface of the positioning nut.
[0009] Preferably, a foot fixing plate is welded and installed on the lower part of the device body, and a foot fastening bolt is provided at the upper end of the foot fixing plate. A foot insulating tube is fitted on the outside of the foot fastening bolt. The foot fixing plate is located between the foot insulating pad and the foot insulating tube. The foot fastening bolt passes through the foot fixing plate and the foot insulating pad. The foot fastening bolt and the positioning nut are threaded together.
[0010] Preferably, the upper fixing assembly includes a cover fixing plate, a cover insulating pad, a cover adjusting cardboard, a cover fastening bolt, a core clamp fastening bolt, a cover fastening nut, a core clamp fastening nut, a core clamp insulating tube, and a core clamp of the tank body. The cover plate of the oil tank is fixedly installed with the cover fixing plate. The cover insulating pad and the cover adjusting cardboard are provided on the outside of the cover fixing plate. The cover adjusting cardboard is located between the cover insulating pad and the cover fixing plate.
[0011] Preferably, a lid fastening bolt is provided on the outer side of the lid fixing plate. The lid fastening bolt passes through the lid fixing plate, the lid insulating pad and the lid adjusting cardboard. A matching lid fastening nut is provided at one end of the bolt. The lid fastening bolt and the lid fastening nut are threaded together.
[0012] Preferably, the outer side of the insulating pad of the box cover is provided with a core clamp fastening bolt, and the end of the core clamp fastening bolt is provided with a core clamp fastening nut. The outer side of the transformer body is fixedly installed with a transformer body core clamp. The core clamp fastening bolt passes through the insulating pad of the box cover and the transformer body core clamp and is threadedly connected to the core clamp fastening nut. The outer side of the core clamp fastening nut is fitted with a core clamp insulating tube.
[0013] The beneficial effects of this invention are: The reactor body fixing structure consists of two parts: a lower fixing component and an upper fixing component. By simultaneously adding fixing structures to the upper and lower parts of the reactor body to apply bidirectional constraints in both longitudinal and transverse directions, the reactor body can be connected to the tank as a whole without relative displacement, thus solving the problems of reactor body loosening, deformation, and displacement. Insulation between the reactor body and the tank is achieved by placing foot insulating pads between the reactor body and the tank, and foot fastening bolts are fitted with foot insulating tubes. Insulation between the reactor body and the tank cover is achieved by placing a tank cover insulating pad between the reactor body and the tank cover, and core clamp fastening nuts are fitted with core clamp insulating tubes. Attached Figure Description
[0014] Figure 1 This is a frontal cross-sectional view of the present invention; Figure 2 This is a side view cross-sectional structural diagram of the present invention; Figure 3 This is a side sectional view of the lower fixing component of the present invention; Figure 4 This is a schematic diagram of the front section structure of the lower fixing component of the present invention; Figure 5 This is a side sectional view of the upper fixing component of the present invention; Figure 6 This is a schematic diagram of the front section structure of the upper fixing component of the present invention.
[0015] Explanation of reference numerals in the attached diagram: 1. Positioning nut; 2. Foot fixing plate; 3. Foot insulating tube; 4. Foot insulating pad; 5. Foot fastening bolt; 6. Box cover fixing plate; 7. Box cover insulating pad; 8. Box cover adjusting plate; 9. Box cover fastening bolt; 10. Iron core clamp fastening bolt; 13. Box cover fastening nut; 15. Iron core clamp fastening nut; 16. Iron core clamp insulating tube; 17. Core clamp of the transformer body. Detailed Implementation
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0017] Example 1
[0018] This application can actually solve the problems of loosening, deformation and displacement of the reactor body caused by insufficient limiting measures in the fixed structure of the traditional reactor body; In this embodiment, according to Figures 1 to 6 As shown, it includes a lower fixing assembly located at the connection between the bottom of the vessel body and the bottom of the oil tank. The lower fixing assembly includes a positioning nut 1, a foot fixing plate 2, a foot insulating tube 3, a foot insulating pad 4, and a foot fastening bolt 5. The positioning nut 1 is fixedly installed at the bottom of the oil tank. The foot insulating pad 4 is provided on the upper end of the positioning nut 1. The foot fixing plate 2 is welded to the lower part of the vessel body. The foot fastening bolt 5 is provided on the upper end of the foot fixing plate 2. The foot insulating tube 3 is fitted on the outside of the foot fastening bolt 5. The foot fixing plate 2 is located between the foot insulating pad 4 and the foot insulating tube 3. The foot fastening bolt 5 passes through the foot fixing plate 2 and the foot insulating pad 4. The foot fastening bolt 5 and the positioning nut 1 are threadedly connected.
[0019] When the reactor body is placed inside the oil tank, the foot fixing plate 2 is placed on the foot insulating plate 4. The foot fastening bolt 5 with the foot insulating tube 3 is inserted into the foot fixing plate 2. The foot fastening bolt 5 is rotated to make the foot fastening bolt 5 threadedly connected to the positioning nut 1, thereby fixing the foot fixing plate 2. The foot insulating plate 4 tightens the gap between the foot fixing plate 2 and the positioning nut 1, effectively fixing the reactor body and preventing it from shaking up and down. The foot insulating plate 4 and the foot insulating tube 3 also achieve the effect of insulating the lower part of the reactor body from the oil tank.
[0020] Furthermore, an upper fixing assembly is provided at the connection between the top of the reactor body and the bottom of the tank cover. This upper fixing assembly includes a tank cover fixing plate 6, a tank cover insulating pad 7, a tank cover adjusting plate 8, a tank cover fastening bolt 9, a core clamp fastening bolt 10, a tank cover fastening nut 13, a core clamp fastening nut 15, a core clamp insulating tube 16, and a reactor body core clamp 17. The tank cover is fixedly mounted with the tank cover fixing plate 6. The tank cover insulating pad 7 and the tank cover adjusting plate 8 are located on the outer side of the tank cover fixing plate 6. The tank cover adjusting plate 8 is positioned between the tank cover insulating pad 7 and the tank cover fixing plate 6. The tank cover fastening bolt 9 is located on the outer side of the tank cover fixing plate 6. One end of the fastening bolt 9, which passes through the cover fixing plate 6, the cover insulating pad 7, and the cover adjusting cardboard 8, is provided with a matching cover fastening nut 13. The cover fastening bolt 9 and the cover fastening nut 13 are threadedly connected. The outer side of the cover insulating pad 7 is provided with a core clamp fastening bolt 10. The end of the core clamp fastening bolt 10 is provided with a core clamp fastening nut 15. The outer side of the device body is fixedly installed with a device body core clamp 17. The core clamp fastening bolt 10 passes through the cover insulating pad 7 and the device body core clamp 17 and is threadedly connected with the core clamp fastening nut 15. The outer side of the core clamp fastening nut 15 is fitted with a core clamp insulating tube 16.
[0021] The length of the cover insulating pad 7 is greater than the length of the cover fixing plate 6, which facilitates the staggered installation of the core clamp 17 and the cover fixing plate 6 on the cover insulating pad 7. The core clamp fastening bolt 10 passes through the cover insulating pad 7 and the core clamp 17 and is threadedly connected to the core clamp fastening nut 15 with the core clamp insulating tube 16, thereby fixing the core to the cover insulating pad 7. The cover fastening bolt 9 passes through the cover fixing plate 6, the cover adjusting cardboard 8 and the cover insulating pad 7 and is fixed by tightening the cover fastening nut 13. The cover adjusting cardboard 8 is used to tighten the gap between the cover fixing plate 6 and the core clamp 17, preventing the core from shifting due to back-to-back and left-to-right shaking. The core clamp insulating tube 16 and the cover insulating pad 7 are used to achieve insulation between the upper part of the core and the top cover of the tank.
[0022] Working principle: The reactor body is placed inside the oil tank. The foot fixing plate 2 is placed outside the foot insulating pad 4 on the positioning nut 1. Then, the foot fastening bolt 5 with the foot insulating tube 3 is screwed down. The lower part of the reactor body is fixed by the threaded connection between the foot fastening bolt 5 and the positioning nut 1. The foot insulating pad 4 fills the gap between the reactor body and the oil tank, which is highly adaptable. Then, the upper part of the reactor body is fixed. The iron core clamp fastening bolt 10 passes through the cover insulating pad 7 and is threadedly connected to the iron core clamp 17 of the reactor body and the iron core clamp fastening nut 15 with the iron core clamp insulating tube 16. This connects the cover insulating pad 7 to the reactor body. Then, the cover fastening bolt 9 passes through the cover fixing plate 6, the cover insulating pad 7, and the cover adjusting plate 8. By tightening the cover fastening bolt 9 and the cover fastening nut 13, the cover insulating pad 7 is fixed to the top cover of the oil tank. This insulates and fixes the upper part of the reactor body to the oil tank. The cover adjusting plate 8 fills the gap between the reactor body and the oil tank.
[0023] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. A reactor body fixing structure, comprising: Lower fixing component; located at the connection between the bottom of the vessel body and the bottom of the oil tank interior. Upper fixing component; located at the connection between the top of the vessel body and the bottom of the tank cover.
2. The reactor core fixation structure according to claim 1, characterized by: The lower fixing component includes a positioning nut (1), a foot fixing plate (2), a foot insulating tube (3), a foot insulating pad (4), and a foot fastening bolt (5). The positioning nut (1) is fixedly installed at the bottom inside the oil tank, and the foot insulating pad (4) is provided on the upper end surface of the positioning nut (1).
3. The reactor core fixation structure according to claim 2, characterized in that: A foot fixing plate (2) is welded and installed on the lower part of the body. A foot fastening bolt (5) is provided at the upper end of the foot fixing plate (2). A foot insulating tube (3) is fitted on the outside of the foot fastening bolt (5). The foot fixing plate (2) is located between the foot insulating pad (4) and the foot insulating tube (3). The foot fastening bolt (5) passes through the foot fixing plate (2) and the foot insulating pad (4). The foot fastening bolt (5) and the positioning nut (1) are threadedly connected.
4. The reactor core fixation structure according to claim 1, characterized by: The upper fixing components include a cover fixing plate (6), a cover insulating pad (7), a cover adjusting plate (8), a cover fastening bolt (9), a core clamp fastening bolt (10), a cover fastening nut (13), a core clamp fastening nut (15), a core clamp insulating tube (16), and a core clamp (17). The cover plate of the oil tank is fixedly installed with the cover fixing plate (6). The cover insulating pad (7) and the cover adjusting plate (8) are provided on the outside of the cover fixing plate (6). The cover adjusting plate (8) is located between the cover insulating pad (7) and the cover fixing plate (6).
5. The reactor body fixing structure according to claim 4, characterized in that: A box cover fastening bolt (9) is provided on the outside of the box cover fixing plate (6). The box cover fastening bolt (9) passes through the box cover fixing plate (6), the box cover insulating pad (7) and the box cover adjusting cardboard (8). A matching box cover fastening nut (13) is provided at one end. The box cover fastening bolt (9) and the box cover fastening nut (13) are threadedly connected.
6. The reactor body fixing structure according to claim 5, characterized in that: The outer side of the box cover insulating pad (7) is provided with iron core clamp fastening bolts (10), and the end of the iron core clamp fastening bolts (10) is provided with iron core clamp fastening nuts (15). The outer side of the body is fixedly installed with the body iron core clamp (17). The iron core clamp fastening bolts (10) pass through the box cover insulating pad (7) and the body iron core clamp (17) and are threadedly connected to the iron core clamp fastening nuts (15). The outer side of the iron core clamp fastening nuts (15) is fitted with iron core clamp insulating tubes (16).