A mold maintenance management system and method of use

Abstract

The application provides a mold maintenance management system, comprising: a storage unit for storing information of a setting unit, a mold information input unit, a maintenance information input unit and a notification unit; a central processing unit for calling and receiving the information stored in the storage unit; the setting unit is used for displaying a mold maintenance plan, a maintenance plan reminding content and a reminding receiver setting interface; the mold information input unit is used for displaying a mold information input interface and obtaining mold information; the maintenance information input unit is used for displaying a mold maintenance plan information input interface and generating a maintenance record; the notification unit is used for issuing a maintenance reminder; the query unit is used for querying the information stored in the storage unit; and the display unit is used for displaying the information queried by the query unit. The application improves the convenience of querying and statistics of the mold maintenance related information, avoids missing or repeated maintenance, and improves the maintenance efficiency.

Description

[Technical Field]

[0001] This invention relates to the field of mold maintenance technology, and in particular to a mold maintenance management system and its usage method. [Background Technology]

[0002] Molds are one of the main pieces of equipment in injection molding production, and mold maintenance is a crucial step in ensuring their normal operation and extending their service life. Currently, in the mold maintenance process, maintenance plans and records are manually kept on paper by staff, which is inefficient and prone to omissions or errors. Searching for and compiling mold maintenance-related information is cumbersome and time-consuming, and timely maintenance reminders cannot be provided, reducing the accuracy, timeliness, and efficiency of mold maintenance.

[0003] In view of this, the present invention provides a mold maintenance management system and a method of using it to solve the above problems. [Summary of the Invention]

[0004] The technical problem this invention aims to solve is that current methods of manually recording mold maintenance information on paper are prone to omissions or errors, and that querying and compiling such records is cumbersome, time-consuming, and unable to provide timely maintenance reminders, thus reducing the accuracy, timeliness, and efficiency of mold maintenance. This invention provides a mold maintenance management system and its usage method to address these problems.

[0005] The solution to the technical problem of this invention is: a mold maintenance management system, comprising:

[0006] The storage unit includes information data from the setting unit, mold information input unit, maintenance information input unit, and notification unit, and stores the operation information records of each unit.

[0007] The central processing unit retrieves and receives information from the setting unit, mold information input unit, maintenance information input unit, and notification unit stored in the storage unit.

[0008] The setting unit is used to display the mold maintenance plan, maintenance plan reminder content, and reminder recipient setting interface;

[0009] A mold information input unit is used to display a mold information input interface and acquire mold information.

[0010] A maintenance information entry unit is used to display the mold maintenance plan information entry interface and generate maintenance records;

[0011] The notification unit is used to send a mold maintenance plan reminder notification to the reminder recipient;

[0012] A query unit, which retrieves and queries information stored in the storage unit through the central processing unit;

[0013] The display unit is used to display the information queried by the query unit.

[0014] Preferably, the maintenance plan is a combination of usage cycle and maintenance template. The usage cycle includes at least two types: time cycle and mold cycle (number of times the mold is closed). The time cycle includes at least a first time cycle and a second time cycle, with the first time cycle being shorter than the second time cycle. The mold cycle includes at least a first mold cycle and a second mold cycle, with the first mold cycle being shorter than the second mold cycle. The maintenance template includes at least two types: a first maintenance template and a second maintenance template, with the second maintenance template having a higher priority than the first maintenance template. The maintenance plan includes at least four types: the first time cycle or a combination of the first mold cycle and the first maintenance template, and the second time cycle or a combination of the second mold cycle and the second maintenance template.

[0015] Preferably, the mold information obtained by the mold information input unit includes mold number and mold number (number of times the mold is closed).

[0016] Preferably, the central processing unit retrieves a matching maintenance plan from the storage unit based on the mold information obtained by the mold information input unit and transmits it to the maintenance information entry unit. The maintenance information entry unit displays the maintenance items included in the maintenance plan and transmits the generated maintenance record to the storage unit for storage through the central processing unit.

[0017] Preferably, the maintenance information entry unit displays the maintenance plan page and also displays the options to cancel maintenance or merge maintenance, for canceling or merging the maintenance plan.

[0018] Preferably, the notification unit retrieves the mold maintenance plan and reminder recipient information from the storage unit through the central processing unit, and sends a maintenance reminder to the reminder recipient every day before the maintenance plan expires, and sends an overdue warning reminder to the reminder recipient every day after the maintenance plan expires, until the maintenance plan is executed or canceled.

[0019] A method for using a mold maintenance management system, applicable to the aforementioned mold maintenance management system, includes:

[0020] S1: The setting unit receives and generates a mold maintenance plan, maintenance plan reminder content, and reminder recipient information, and the central processing unit transmits the maintenance plan, maintenance plan reminder content, and reminder recipient information to the storage unit for storage.

[0021] S2: Obtain mold information through the mold information input unit, the mold information including mold number and mold batch information, and transmit the mold information to the central processing unit;

[0022] S3: The central processing unit retrieves the matching maintenance plan from the storage unit based on the mold information and transmits the maintenance plan to the maintenance information entry unit;

[0023] S4: The maintenance plan retrieved by the central processing unit is displayed through the mold maintenance information input unit, and a maintenance record is generated. The maintenance record is then transmitted to the storage unit for storage through the central processing unit.

[0024] S5: The query unit retrieves and queries the information data of the mold information input unit, maintenance information input unit, setting unit, notification unit, and operation information records of each unit stored in the storage unit;

[0025] S6: The information queried by the query unit is displayed through the display unit;

[0026] S7: The notification unit sends a maintenance reminder to the reminder recipient every day before the maintenance plan expires, and sends an overdue warning reminder to the reminder recipient every day after the maintenance plan expires, until the maintenance plan is executed or canceled.

[0027] Preferably, in step S4, when the mold maintenance information input unit displays two or more maintenance plans that include maintenance templates with different priorities, the maintenance plan that includes the maintenance template with higher priority is executed, and the maintenance plan that includes the maintenance template with lower priority is canceled.

[0028] Preferably, in step S4, when the mold maintenance information input unit displays two or more maintenance plans that include maintenance templates with the same priority, the maintenance plans are merged and executed or executed separately.

[0029] Preferably, in step S4, when the mold maintenance information input unit displays only one maintenance plan, only that maintenance plan is executed.

[0030] The beneficial effects of this invention are that it can store mold maintenance plans and records paperlessly, and can quickly retrieve relevant information records on mold maintenance through the query unit. It can also promptly remind relevant personnel according to the mold maintenance plan to avoid omissions or duplicate maintenance, thereby improving the convenience and efficiency of mold maintenance information query and statistics. [Attached Image Description]

[0031] Figure 1 This is a schematic diagram of a mold maintenance management system according to the present invention.

[0032] Figure 2 This is a flowchart illustrating the usage method of a mold maintenance management system according to the present invention.

Detailed Implementation Methods

[0033] To further illustrate the technical means and effects of the present invention, the following detailed description is provided in conjunction with the embodiments of the present invention and their accompanying drawings.

[0034] This invention provides a mold maintenance management system, comprising:

[0035] The storage unit 10 includes information data from the setting unit 20, the mold information input unit 30, the maintenance information input unit 40, and the notification unit 50, and stores the operation information records of each unit.

[0036] The central processing unit 60 retrieves and receives information stored in the storage unit 10 from the setting unit 20, the mold information input unit 30, the maintenance information input unit 40, and the notification unit 50.

[0037] Setting unit 20, the setting unit 20 is used to display mold maintenance plan, maintenance plan reminder content, and reminder recipient setting interface;

[0038] Mold information input unit 30, the mold information input unit 30 is used to display mold information input interface and obtain mold information;

[0039] The maintenance information input unit 40 is used to display the mold maintenance plan information input interface and generate maintenance records;

[0040] Notification unit 50, the notification unit 50 is used to send a mold maintenance plan reminder notification to the reminder recipient;

[0041] The query unit 70 retrieves and queries the information stored in the storage unit 10 through the central processing unit 60.

[0042] Display unit 80 is used to display the information queried by query unit 70.

[0043] The maintenance plan is a combination of mold usage cycle and maintenance template. The usage cycle includes at least two types: time cycle and mold cycle (number of times the mold is closed). The time cycle includes at least a first time cycle and a second time cycle, with the first time cycle being shorter than the second time cycle. The mold cycle includes at least a first mold cycle and a second mold cycle, with the first mold cycle being shorter than the second mold cycle. The maintenance template includes at least two types: a first maintenance template and a second maintenance template, with the second maintenance template having a higher priority than the first maintenance template. The maintenance plan includes at least four types: the first time cycle or a combination of the first mold cycle and the first maintenance template, and the second time cycle or a combination of the second mold cycle and the second maintenance template.

[0044] In a preferred embodiment, the first time period can be set to one week, the second time period to one month, the first module cycle to 30,000 modules, the second module cycle to 60,000 modules, the first maintenance template to a minor maintenance template, and the second maintenance template to a major maintenance template, wherein the major maintenance template has a higher priority than the minor maintenance template. Then, the maintenance plan can be of four types: weekly maintenance according to the minor maintenance template, maintenance every 30,000 modules according to the minor maintenance template, monthly maintenance according to the major maintenance template, and maintenance every 60,000 modules according to the major maintenance template.

[0045] The mold information input unit 30 acquires mold information including mold number and mold batch information. The mold information input unit 30 acquires mold batch information by communicating with the mold forming machine. The mold information input unit 30 also includes a barcode scanning module, which scans the mold QR code to obtain the mold number.

[0046] The central processing unit 60 retrieves a matching maintenance plan from the storage unit 10 based on the mold information obtained by the mold information input unit 30 and transmits it to the maintenance information entry unit 40. The maintenance information entry unit 40 displays the maintenance items included in the maintenance plan and transmits the generated maintenance record to the storage unit 10 for storage through the central processing unit 60.

[0047] The maintenance information entry unit 30 displays the maintenance plan page and also shows the options to cancel maintenance and merge maintenance, which are used to cancel or merge the maintenance plan.

[0048] The notification unit 50 retrieves the mold maintenance plan and reminder recipient information from the storage unit 10 through the central processing unit 60, and sends a maintenance reminder to the reminder recipient every day before the maintenance plan expires, and sends an overdue warning reminder to the reminder recipient every day after the maintenance plan expires, until the maintenance plan is executed or canceled.

[0049] The notification unit 50 sends maintenance reminders to the recipient via email. The reminder content includes information such as mold number, category, mold number, maintenance plan, and estimated maintenance time.

[0050] Based on the embodiments of the present invention, the present invention also provides a method for using a mold maintenance management system, applied to the aforementioned mold maintenance management system. In this embodiment, staff members set information such as the mold maintenance plan, maintenance plan reminder content, and reminder recipients on the display interface of the setting unit 20. After the maintenance information entry unit 40 displays the maintenance plan, mold maintenance personnel select, merge, or cancel the maintenance plan and perform mold maintenance according to the maintenance items included in the maintenance plan displayed by the maintenance information entry unit 40. Simultaneously, the execution status of the maintenance items is entered into the maintenance information entry unit 40. The method for using the mold maintenance management system includes:

[0051] S100: The setting unit 20 receives and generates a mold maintenance plan, maintenance plan reminder content, and reminder recipient information, and the central processing unit 60 transmits the maintenance plan, maintenance plan reminder content, and reminder recipient information to the storage unit 10 for storage.

[0052] S200: Obtain mold information through mold information input unit 30, the mold information including mold number and mold batch information, and transmit the mold information to central processing unit 60;

[0053] S300: The central processing unit 60 retrieves a matching maintenance plan from the storage unit 10 based on the mold information and transmits the maintenance plan to the maintenance information entry unit 40;

[0054] S400: The maintenance plan retrieved by the central processing unit 60 is displayed through the mold maintenance information input unit 40, and a maintenance record is generated. The maintenance record is then transmitted to the storage unit 10 for storage through the central processing unit 60.

[0055] S500: The query unit 70 retrieves and queries the information data of the mold information input unit 30, maintenance information input unit 40, setting unit 20, notification unit 50, and operation information records of each unit stored in the storage unit 10.

[0056] S600: The information queried by the query unit 70 is displayed through the display unit 80;

[0057] S700: The notification unit 50 sends a daily email reminder to the reminder recipient before the expiration of the mold maintenance plan, and sends a daily warning email to the reminder recipient after the expiration of the maintenance plan, until the maintenance plan is executed or canceled.

[0058] In step S400, when the mold maintenance information input unit 40 displays two or more maintenance plans that include maintenance templates with different priorities, the maintenance plan that includes the maintenance template with the higher priority is executed, and the maintenance plan that includes the maintenance template with the lower priority is canceled.

[0059] In S400, when the mold maintenance information input unit 40 displays two or more maintenance plans that include maintenance templates with the same priority, the maintenance plans are merged and executed or executed separately.

[0060] In S400, when the mold maintenance information input unit 40 displays only one maintenance plan, only that maintenance plan is executed.

[0061] The beneficial effects of this invention are that it can store mold maintenance plans and records paperlessly, and can quickly retrieve relevant information records on mold maintenance through the query unit. It can also promptly remind relevant personnel according to the mold maintenance plan to avoid omissions or duplicate maintenance, thereby improving the convenience and efficiency of mold maintenance information query and statistics.

[0062] It should be noted that the present invention is not limited to the above embodiments. Any simple modifications, equivalent changes and alterations made by those skilled in the art to the above embodiments based on the technical solutions of the present invention shall fall within the protection scope of the present invention.

Claims

1. A mold maintenance management system, characterized in that, include: The storage unit includes information data from the setting unit, mold information input unit, maintenance information input unit, and notification unit, and stores the operation information records of each unit. The central processing unit retrieves and receives information from the setting unit, mold information input unit, maintenance information input unit, and notification unit stored in the storage unit. The setting unit is used to display the mold maintenance plan, maintenance plan reminder content, and reminder recipient setting interface; A mold information input unit is used to display a mold information input interface and acquire mold information. A maintenance information entry unit is used to display the mold maintenance plan information entry interface and generate maintenance records; The notification unit is used to send a mold maintenance plan reminder notification to the reminder recipient; A query unit, which retrieves and queries information stored in the storage unit through the central processing unit; The display unit is used to display the information queried by the query unit.

2. The mold maintenance management system as described in claim 1, characterized in that: The maintenance plan is a combination of mold usage cycle and maintenance template. The usage cycle includes at least two types: time cycle and mold cycle. The time cycle includes at least a first time cycle and a second time cycle, with the first time cycle being shorter than the second time cycle. The mold cycle includes at least a first mold cycle and a second mold cycle, with the first mold cycle being shorter than the second mold cycle. The maintenance template includes at least two types: a first maintenance template and a second maintenance template, with the second maintenance template having a higher priority than the first maintenance template. The maintenance plan includes at least four types: the first time cycle or a combination of the first mold cycle and the first maintenance template, and the second time cycle or a combination of the second mold cycle and the second maintenance template.

3. The mold maintenance management system as described in claim 1, characterized in that: The mold information input unit obtains mold information including mold number and mold batch information.

4. The mold maintenance management system as described in claim 1, characterized in that: The central processing unit retrieves the matching maintenance plan from the storage unit based on the mold information obtained by the mold information input unit and transmits it to the maintenance information entry unit. The maintenance information entry unit displays the maintenance items included in the maintenance plan and transmits the generated maintenance record to the storage unit for storage through the central processing unit.

5. The mold maintenance management system as described in claim 1, characterized in that: The maintenance information entry unit displays the maintenance plan page, which also shows the options to cancel maintenance and merge maintenance, for canceling or merging the maintenance plan.

6. The mold maintenance management system as described in claim 1, characterized in that: The notification unit retrieves the mold maintenance plan and reminder recipient information from the storage unit through the central processing unit, and sends a maintenance reminder to the reminder recipient every day before the maintenance plan expires, and sends an overdue warning reminder to the reminder recipient every day after the maintenance plan expires, until the maintenance plan is executed or canceled.

7. A method of using a mold maintenance management system, applied to the mold maintenance management system described in any one of claims 1-6, characterized in that, include: S1: The setting unit receives and generates a mold maintenance plan, maintenance plan reminder content, and reminder recipient information, and the central processing unit transmits the maintenance plan, maintenance plan reminder content, and reminder recipient information to the storage unit for storage. S2: Obtain mold information through the mold information input unit, the mold information including mold number and mold batch information, and transmit the mold information to the central processing unit; S3: The central processing unit retrieves the matching maintenance plan from the storage unit based on the mold information and transmits the maintenance plan to the maintenance information entry unit; S4: The maintenance plan retrieved by the central processing unit is displayed through the mold maintenance information input unit, and a maintenance record is generated. The maintenance record is then transmitted to the storage unit for storage through the central processing unit. S5: The query unit retrieves and queries the information data of the mold information input unit, maintenance information input unit, setting unit, notification unit, and operation information records of each unit stored in the storage unit; S6: The information queried by the query unit is displayed through the display unit; S7: The notification unit sends a maintenance reminder to the reminder recipient every day before the maintenance plan expires, and sends an overdue warning reminder to the reminder recipient every day after the maintenance plan expires, until the maintenance plan is executed or canceled.

8. The method of using the mold maintenance management system as described in claim 7, characterized in that: In step S4, when the mold maintenance information input unit displays two or more maintenance plans that include maintenance templates with different priorities, the maintenance plan that includes the maintenance template with higher priority is executed, and the maintenance plan that includes the maintenance template with lower priority is canceled.

9. The method of using the mold maintenance management system as described in claim 7, characterized in that: In step S4, when the mold maintenance information input unit displays two or more maintenance plans that include maintenance templates with the same priority, the maintenance plans are either merged and executed or executed separately.

10. The method of using the mold maintenance management system as described in claim 7, characterized in that: In step S4, when the mold maintenance information input unit displays only one maintenance plan, only that maintenance plan will be executed.

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