Pipeline defect weak magnetic internal detector and detection method

By flexibly configuring the detector inside the spherical carrier, the problems of large volume, high cost and many blind spots in pipeline inspection in the existing technology are solved, realizing high-frequency, flexible and reliable inspection of metal and non-metal pipelines, and improving the detection rate of small-sized defects.

CN122409822APending Publication Date: 2026-07-17TIANJIN UNIV
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
TIANJIN UNIV
Filing Date
2026-05-27
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing pipeline defect detection technologies suffer from problems such as large size, high cost, insufficient sensitivity, difficulty in adapting to non-metallic pipelines, and numerous detection blind spots. In particular, cylindrical internal detectors are prone to clogging in small-diameter pipelines and have large detection blind spots in non-metallic pipelines. External monitoring methods are labor-intensive and have low coverage.

Method used

By employing a spherical carrier-based detector, and through flexible configuration of three aspects—magnetic sensor arrangement (circumferential multi-channel array or central single channel), spherical shell material (metal or non-metal), and spherical density (submerged or floating)—combined with an accelerometer and a positioning magnetic emission coil, various defects inside pipelines can be detected.

Benefits of technology

It enables miniaturized, low-cost, and adaptable high-frequency routine inspections of both metal and non-metal pipelines. Its flexible configuration adapts to various pipeline defect detections, eliminates blind spots in detection, and improves the detection rate of small-sized defects.

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Abstract

本发明公开了一种管道缺陷弱磁内检测器及检测方法,包括:N个三轴磁阻磁传感器沿球壳的赤道圆周等间隔分布;或单个三轴磁阻磁传感器与加速度计一同集成于球心附近的传感器电路板上;沉式构型的球壳贴靠管道底部滚动,磁传感器距离管道顶部约一个管道内径,适用于检测分布于管道环向一圈、侧部及底部的缺陷;或浮式构型的球壳受浮力作用贴靠管道顶部滚动;两个减振O型圈分别套装于球壳外壁,对称分布于赤道平面两侧。本发明通过磁传感器布置方式通过磁传感器布置方式、球壳材料、球体密度三方面的灵活配置,可适应金属管道局部点状磁异常缺陷、非金属管道周向环状磁异常缺陷以及焊缝、法兰、套管屏蔽段异常等多种管道缺陷的检测需求。
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