Intelligent system for material tracking and cost accounting for production of tall oil

By constructing an intelligent system for material tracking and cost accounting in tall oil production, the system responds in real time to fluctuations in raw material composition, solves the mapping deviation problem caused by flow field distortion, achieves accurate cost accounting and material tracking, and improves the system's adaptability and accuracy.

CN122415140APending Publication Date: 2026-07-17FUJIAN SHAXIAN SONGCHUAN CHEM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
FUJIAN SHAXIAN SONGCHUAN CHEM CO LTD
Filing Date
2026-06-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies are unable to respond in real time to flow field distortions caused by fluctuations in raw material composition during tall oil production, resulting in mapping deviations in material tracking and cost accounting, and making it impossible to accurately anchor the relationship between energy consumption and material batches.

Method used

A smart system for material tracking and cost accounting for tall oil production is constructed. The system acquires real-time load fluctuation signals and material quality flow through a data acquisition module, establishes a directed acyclic graph model using a logical topology construction module, performs parameter correction and residence probability distribution calculation using a distributed calculation module, and generates a discretized cost accounting data stream using a cost reconstruction and aggregation module, thereby realizing the reshaping of the dynamic logical topology structure.

Benefits of technology

It achieves isomorphic mapping between material value stream and physical operating conditions, improves the logical resolution and traceability of cost accounting, eliminates the mapping deviation between management data stream and physical material stream caused by flow field distortion, and enhances the objectivity and system stability of multiphase product value allocation.

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Abstract

本发明涉及数据处理技术领域,公开了一种面向妥尔油生产的物料追踪与成本核算智能系统,包括:数据获取模块,用于获取负载波动信号与瞬态质量流量;逻辑拓扑构建模块,将加工过程映射为价值流向图模型;分布计算模块,依据负载波动偏离度确定逻辑修正算子,校正驻留时间分布模型,以确定物料实体的驻留概率分布;成本重构聚合模块,基于驻留概率分布将作业成本动态拆分并聚合至物料实体,本发明通过物理负载特征向概率权重的逻辑映射,消除流场畸变对成本分摊的干扰,实现生产环境下经济价值流与物理物料流的时空同步,提升复杂化工联产工况下的核算精度与管理监督效能。
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