Ammonia-process zinc smelting device

By designing the lifting mechanism and moving components in the ammonia zinc smelting device, the cathode plate is lifted and removed in a straight line, which solves the waist damage and cathode plate damage caused by staff bent down to remove the cathode plate in the prior art, and improves the cathode plate service life.

CN222160396UActive Publication Date: 2024-12-13HUNAN FORTUNE ENVIRONMENTAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323431835.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-15
Publication Date
2024-12-13
Estimated Expiration
2033-12-15

AI Technical Summary

Technical Problem

In the existing ammonia-wetting zinc smelting process, staff need to bend down to remove the cathode plate during the electrolytic reduction process, which can easily lead to waist damage and cathode plate damage, reducing service life.

Method used

An ammonia zinc smelting device is designed, including a lifting mechanism and a moving component. Through the coordination of the placing frame and the slide plate, the cathode plate can be lifted and removed in a linear manner, avoiding staff bending over and bumping into the cathode plate.

Benefits of technology

It improves the safety of staff and the service life of the cathode plate, reduces the risk of cathode plate damage, and makes the cathode plate easy to be removed and placed from the electrolyte.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222160396U_ABST
    Figure CN222160396U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of zinc smelting processes, and discloses an ammonia-process zinc smelting device. Comprising an electrolysis box, a fixed box is installed at the top of the electrolysis box, a filter element is installed in the fixed box, a moving assembly is arranged in the electrolysis box, a sliding plate is further installed in the electrolysis box in a sliding mode, a groove is formed in one side of the sliding plate, a containing frame is installed in the groove in a sliding mode, and a lifting mechanism is arranged at the top of the sliding plate. According to the device, the negative plate and the positive plate are placed through the placing frame, the lifting mechanism is additionally arranged, the placing frame can ascend after electrolysis and be taken out of electrolyte, the moving assembly is additionally arranged, in the ascending process of the placing frame, linear movement of the placing frame is achieved, the placing frame partially extends out of the opening, and workers can take the placing frame conveniently; and a worker does not need to stoop to enter the electrolysis tank, so that the problems of collision and damage of the cathode plate and the like are avoided, and the service life of the cathode plate is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of zinc smelting technology, and more specifically, to an ammonia zinc smelting device. Background Art

[0002] Ammonia wet zinc smelting is a commonly used zinc smelting process. Its main principle is to use ammonia to react with zinc oxide at low temperature to generate ammonia zinc ions, and then reduce zinc metal by electrolysis. This process has the advantages of high production efficiency, high product purity and environmental protection. It is widely used in the zinc smelting industry. The process flow of ammonia wet zinc smelting mainly includes raw material treatment, wetting reaction, electrolytic reduction and product treatment.

[0003] Among them, electrolytic reduction mainly involves placing ammonia leaching liquid into an electrolytic cell for electrolytic reduction. By using an external current, the ammonia zinc ions are reduced to pure metallic zinc. The reduced zinc is deposited on the cathode in a solid form. The staff needs to bend down to take out the cathode plates one by one, which can easily increase the staff's waist injuries. In addition, the cathode plates are easily bumped against the electrolytic cell during the removal process, causing damage to the cathode plates and reducing their service life. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model proposes an ammonia zinc smelting device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ammonia zinc smelting device, comprising an electrolytic box, a fixed box is installed on the top of the electrolytic box, a filter element is installed inside the fixed box, a moving component is provided inside the electrolytic box, a slide plate is slidably installed inside the electrolytic box, a groove is provided on one side of the slide plate, a placement frame is slidably installed in the groove, and a lifting mechanism is provided on the top of the slide plate;

[0006] The lifting mechanism includes a sliding rod, which is symmetrically installed on one side of the top of the slide plate. The top of the sliding rod is elastically connected to the top of the fixed box through a buffer spring. A connecting hole is provided on the other side of the top of the slide plate. A gear rod is slidably installed in the connecting hole. A spur gear is meshed with the top of one end of the gear rod. The spur gear is sleeved on the outer end of one side of the active rod. The active rod is installed at the output end of the motor, and the motor is installed on the inner side of the electrolytic box.

[0007] Furthermore, the moving assembly includes a limit plate installed at the bottom of the gear rod, the limit plate is slidably installed inside the slide plate, and one side of the limit plate and the inner wall of the slide plate are elastically connected via a limit spring.

[0008] Furthermore, a threaded rod is rotatably installed on the other side of the limit plate, and a side plate is provided on the outer threaded sleeve of the threaded rod. A sliding hole slidably connected to the side plate is provided between the inside of the slide plate and the groove. There are two side plates in total, and the two side plates are installed at both ends of the placement frame.

[0009] Furthermore, a rotating hole rotatably connected to the threaded rod is provided on the other side of the slide plate, a fixed plate is rotatably installed on the outer end of one side of the threaded rod extending out of the rotating hole, a guide block is symmetrically installed on the top of the fixed plate away from the threaded rod, a guide plate is installed on the inner side of the electrolytic box, the guide block is arranged to be tilted downward, and the bottom of the guide plate is provided with an inclined surface slidably connected to the guide block.

[0010] Furthermore, a driven rod is rotatably installed on the inner side of the electrolytic box, a positioning cover is installed on one side of the driven rod, the positioning cover is located at the upper end of the guide plate, a bevel gear is installed on one side of the threaded rod, and a tooth groove meshing with the bevel gear is provided on one side of the positioning cover, and the outer side of the driven rod is transmission-connected to the other side of the active rod through a transmission assembly.

[0011] Furthermore, an opening is provided on one side of the electrolytic box, a sealed door is hinged in the opening, and four placement holes are provided on the side where the electrolytic box and the fixed box are in contact with each other, two of the placement holes are slidably connected to the sliding rod, and the other two placement holes are slidably connected to the gear rod.

[0012] Compared with the prior art, the utility model has the following beneficial effects: cathode plates and anode plates are placed on a placing frame, a lifting mechanism is added, and the placing frame can be raised after electrolysis to be taken out of the electrolyte, a moving component is added, and in the process of the placing plate rising, the placing frame is moved linearly, so that part of the placing frame is extended out of the opening, which is convenient for staff to take, and there is no need for staff to bend over to enter the electrolysis box, thus avoiding problems such as cathode plate collision and damage, and increasing the service life of the cathode plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a cross-sectional view of the electrolytic box and the fixed box structure of the utility model;

[0015] Figure 3 It is a top view of the internal structure of the skateboard of the utility model;

[0016] Figure 4 It is a side view of the structure on the fixed plate of the utility model;

[0017] Figure 5 For the utility model Figure 2 A magnified view of the structure at center;

[0018] Figure 6 It is a schematic diagram of the use effect of the placement frame of the utility model.

[0019] In the figure:

[0020] 1. Electrolytic box; 2. Fixed box; 3. Filter element; 4. Slide plate; 5. Placement frame; 6. Motor; 7. Active rod; 8. Spur gear; 9. Tooth rod; 10. Slide rod; 1001. Buffer spring; 11. Limit plate; 12. Limit spring; 13. Threaded rod; 1301. Bevel gear; 14. Side plate; 15. Fixed plate; 1501. Guide block; 16. Guide plate; 17. Follower rod; 18. Positioning cover; 19. Transmission assembly. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-6 The utility model provides the following technical solutions: an ammonia zinc smelting device, comprising an electrolytic box 1, a fixed box 2 is installed on the top of the electrolytic box 1, a filter element 3 is installed inside the fixed box 2, and an air outlet hole matching the size of the filter element 3 is provided on the top of the fixed box 2. The gas generated by electrolysis is filtered by the filter element 3 and then discharged through the air outlet hole.

[0023] A moving assembly is provided inside the electrolytic box 1, and the moving assembly includes a limit plate 11 installed at the bottom of the gear rod 9. The limit plate 11 is slidably installed inside the slide plate 4. One side of the limit plate 11 and the inner wall of the slide plate 4 are elastically connected by a limit spring 12. A threaded rod 13 is rotatably installed on the other side of the limit plate 11. The limit plate 11 is subjected to a thrust to drive the gear rod 9 to slide synchronously, so that the gear rod 9 and the spur gear 8 are disengaged from each other, and the spur gear 8 with the gear rod 9 is prevented from continuously rising. A side plate 14 is provided on the outer threaded sleeve of the threaded rod 13, and a sliding hole slidably connected to the side plate 14 is provided between the inside of the slide plate 4 and the groove. There are two side plates 14, and the two side plates 14 are installed at both ends of the placement frame 5. The side plates 14 slide linearly through the sliding holes to limit the linear sliding of the side plates 14, and the side plates 14 drive the placement frame 5 to slide linearly through the rotation of the threaded rod 13.

[0024] A slide plate 4 is also slidably installed inside the electrolytic box 1. A groove is provided on one side of the slide plate 4. A placement frame 5 is slidably installed in the groove. The placement frame 5 slides linearly with the groove limiting position. A rotating hole is provided on the other side of the slide plate 4 for rotationally connecting to the threaded rod 13. A fixed plate 15 is rotatably installed on the outer end of one side of the threaded rod 13 extending out of the rotating hole. A guide block 1501 is symmetrically installed on the top of the side of the fixed plate 15 away from the threaded rod 13. A guide plate 16 is installed on the inner side of the electrolytic box 1. The guide block 1501 is arranged to be tilted downward. The bottom of the guide plate 16 is provided with an inclined surface for sliding connection to the guide block 1501. The two guide blocks 1501 are arranged relative to the two ends of the positioning cover 18. The additional description of the guide block 1501 and the guide plate 16 reduces the resistance between the guide block 1501 and the guide plate 16.

[0025] A driven rod 17 is rotatably installed on the inner side of the electrolytic box 1, and a positioning cover 18 is installed on one side of the driven rod 17. The positioning cover 18 is located at the upper end of the guide plate 16. A bevel gear 1301 is installed on one side of the threaded rod 13, and a tooth groove meshing with the bevel gear 1301 is provided on one side of the positioning cover 18. When the bevel gear 1301 is stuck in the tooth groove, the limit spring 12 is in a semi-extruded force-bearing and force-accumulating state, the spur gear 8 and the gear rod 9 are in a non-contact state, the threaded rod 13 is fixed to the driven rod 17, and the outer side of the driven rod 17 is connected to the other side of the active rod 7 through a transmission assembly 19. The transmission assembly 19 consists of two pulleys and a belt, one pulley is fixedly sleeved on the outer end of the other side of the active rod 7, and the other pulley is fixedly sleeved on the outer side of the driven rod 17. The belt is tensioned on the outer sides of the two pulleys, and the synchronous rotation of the driven rod 17 and the active rod 7 is achieved through the transmission assembly 19.

[0026] A lifting mechanism is provided at the top of the skateboard 4, and the lifting mechanism includes a slide rod 10, which is symmetrically installed on one side of the top of the skateboard 4. The top of the slide rod 10 is elastically connected to the top of the fixed box 2 through a buffer spring 1001, and the skateboard 4 is limited by the rebound force of the buffer spring 1001 itself. A connecting hole is provided on the other side of the top of the skateboard 4, and a gear rod 9 is slidably installed in the connecting hole. A spur gear 8 is meshed with the top of one end of the gear rod 9, and the spur gear 8 is sleeved on the outer end of one side of the active rod 7. The active rod 7 is installed at the output end of the motor 6, and the motor 6 is installed on the inner side of the electrolytic box 1. The motor 6 is electrically connected to the external forward and reverse control switch, and the forward and reverse rotation of the output end of the motor 6 is controlled by the external forward and reverse control switch.

[0027] An opening is provided on one side of the electrolytic box 1, in which a sealed door is hinged. The sealed door is adapted to the size of the placement frame 5 and the cathode plate and the anode plate. Four placement holes are provided on the side where the electrolytic box 1 and the fixed box 2 fit together. Two of the placement holes are slidably connected to the sliding rod 10, and the other two placement holes are slidably connected to the gear rod 9. The other two placement holes can allow the gear rod 9 to slide up and down and forward and backward.

[0028] Working principle: When in use, the cathode plate and the anode plate are energized to reduce the ammonia zinc ions into pure metallic zinc. The reduced zinc is deposited on the cathode in solid form. During electrolysis, ammonia gas is discharged from the placement hole of the electrolytic box 1 after being filtered by the filter element 3. Stop energizing, open the sealing door, start the motor 6, the motor 6 drives the active rod 7 to rotate, the active rod 7 drives the spur gear 8 to rotate, the spur gear 8 drives the gear rod 9 to move upward, the gear rod 9 drives the slide plate 4 to move upward, and when it moves to the opening position, the guide block 1501 is limited by the guide plate 16 and slides toward the opening, and drives the threaded rod 13 to slide through the fixed plate 15, and the threaded rod 13 drives the limit plate 11 to slide, the limit plate 11 squeezes the limit spring 12, and drives the gear rod 9 to slide, the gear rod 9 is out of contact with the spur gear 8, and at this time the bevel gear 1301 enters the interior of the positioning cover 18, the active rod 7 continues to rotate, and through the transmission The assembly 19 drives the driven rod 17 to rotate, and the driven rod 17 drives the threaded rod 13 to rotate through the positioning cover 18 and the bevel gear 1301, and the threaded rod 13 drives the placement frame 5 to slide through the side plate 14, so that the placement frame 5 slides out partially. At this time, the staff can easily take out the cathode plate on the placement frame 5. When using it again, the cathode plate and the anode plate are placed in the mounting hole of the placement frame 5, and the output end of the motor 6 is reversed through the external forward and reverse control switch. The placement frame 5 is driven into the groove of the slide plate 4 through the active rod 7, the transmission assembly 19, the positioning cover 18, the bevel gear 1301 and the threaded rod 13, and then the gear rod 9 is slid to make the bevel gear 1301 disengage from the positioning cover 18, and the gear rod 9 is meshed with the spur gear 8. At this time, the motor 6 drives the placement frame 5 to move downward through the active rod 7, the spur gear 8 and the gear rod 9, so that the cathode and anode plates on the placement frame 5 are immersed in the electrolyte.

[0029] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

[0030] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. An ammonia zinc smelting device, comprising an electrolytic box (1), characterized in that: A fixed box (2) is installed on the top of the electrolytic box (1), a filter element (3) is installed inside the fixed box (2), a moving component is provided inside the electrolytic box (1), a slide plate (4) is also slidably installed inside the electrolytic box (1), a groove is provided on one side of the slide plate (4), a placement frame (5) is slidably installed in the groove, and a lifting mechanism is provided on the top of the slide plate (4); The lifting mechanism comprises a sliding rod (10), wherein the sliding rod (10) is symmetrically mounted on one side of the top of the slide plate (4), the top of the sliding rod (10) is elastically connected to the top of the interior of the fixed box (2) via a buffer spring (1001), a connecting hole is provided on the other side of the top of the slide plate (4), a gear rod (9) is slidably mounted in the connecting hole, a spur gear (8) is meshed at the top of one end of the gear rod (9), the spur gear (8) is sleeved on the outer end of one side of an active rod (7), the active rod (7) is mounted on the output end of a motor (6), and the motor (6) is mounted on the inner side of the electrolytic box (1).

2. The ammonia zinc smelting device according to claim 1, characterized in that: The moving assembly comprises a limit plate (11) mounted at the bottom of the gear rod (9); the limit plate (11) is slidably mounted inside the slide plate (4); one side of the limit plate (11) and the inner wall of the slide plate (4) are elastically connected via a limit spring (12).

3. The ammonia zinc smelting device according to claim 2, characterized in that: A threaded rod (13) is rotatably mounted on the other side of the limit plate (11); a side plate (14) is provided on the outer thread sleeve of the threaded rod (13); a sliding hole slidably connected to the side plate (14) is provided between the interior of the slide plate (4) and the groove; there are two side plates (14) in total, and the two side plates (14) are mounted at both ends of the placement frame (5).

4. The ammonia zinc smelting device according to claim 3, characterized in that: The other side of the slide plate (4) is provided with a rotating hole rotatably connected to the threaded rod (13); a fixing plate (15) is rotatably mounted on the outer end of one side of the threaded rod (13) extending out of the rotating hole; a guide block (1501) is symmetrically mounted on the top of the fixing plate (15) away from the threaded rod (13); a guide plate (16) is mounted on the inner side of the electrolytic box (1); the guide block (1501) is arranged to be tilted downward, and a slope is provided at the bottom of the guide plate (16) to be slidably connected to the guide block (1501).

5. The ammonia zinc smelting device according to claim 4, characterized in that: A driven rod (17) is rotatably mounted on the inner side of the electrolytic box (1), a positioning cover (18) is mounted on one side of the driven rod (17), and the positioning cover (18) is located at the upper end of the guide plate (16). A bevel gear (1301) is mounted on one side of the threaded rod (13), and a tooth groove meshing with the bevel gear (1301) is provided on one side of the positioning cover (18), and the outer side of the driven rod (17) is transmission-connected to the other side of the active rod (7) via a transmission assembly (19).

6. The ammonia zinc smelting device according to claim 5, characterized in that: An opening is provided on one side of the electrolytic box (1), a sealed door is hinged in the opening, and four placement holes are provided on the side where the electrolytic box (1) and the fixed box (2) are in contact with each other, two of the placement holes are slidably connected to the sliding rod (10), and the other two of the placement holes are slidably connected to the gear rod (9).