Dry ore crushing device

The dry ore crushing device generates shock wave crushing ore in the water medium through the capsule bag and shock wave generating components, solving the problems of equipment blockage and water environment dependence in traditional technology, and improving crushing efficiency and equipment practicality.

CN222197238UActive Publication Date: 2024-12-20中国有色金属工业西安勘察设计研究院有限公司
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Patent Information

Application Number
CN202422693237.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2024-12-20
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

In traditional ore crushing processes, mechanical equipment is prone to blockage, high energy consumption, and serious over-milling. Shock wave crushing technology needs to be carried out in a water environment, which increases the complexity of ore separation and the difficulty of equipment design, affecting the crushing efficiency.

Method used

A dry ore crushing device was designed, using a capsule bag and shock wave generation component, which generates shock waves to act on the ore in the water medium through electrical explosion, avoiding the problem of putting the ore into the water environment, improving the crushing efficiency and simplifying the equipment. structure.

Benefits of technology

This device improves the efficiency of shock wave crushing, simplifies the equipment structure, avoids water leakage problems in water environments, facilitates ore crushing and ore removal, and enhances practicality.

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Abstract

The dry ore crushing device comprises an ore crushing barrel, a discharging plate is movably installed in the middle of the interior of the ore crushing barrel, a feeding port is formed in the upper portion of the side wall of the ore crushing barrel, and a discharging port is formed in the lower portion of the side wall of the ore crushing barrel; a mounting plate is arranged at the upper part in the ore crushing barrel, a plurality of mounting holes are uniformly distributed in the mounting plate, a bag is arranged in each mounting hole, and the upper end of each bag is open; the moving plate is arranged on the mounting plate, and the edge of the upper end of the bag is clamped between the moving plate and the mounting plate; a plurality of shock wave generating assemblies are arranged on the movable plate, the shock wave generating assemblies correspond to the mounting holes one to one, metal wires of the shock wave generating assemblies extend into the bags, and water injection holes are formed in the positions, above the bags, of the movable plate; the lifting device is arranged above the moving plate, and the lifting end of the lifting device is connected to the upper end of the moving plate. The problem that in the prior art, ore needs to be put into a water environment, and then shock wave operation can be conducted is solved.
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Description

Technical Field

[0001] The present application belongs to the technical field of ore crushing, and specifically relates to a dry ore crushing device. Background Art

[0002] In the development and utilization of domestic mineral resources, the traditional mineral processing process follows the steps of "crushing-grinding-ore dressing", and this process relies on mechanical equipment to complete the crushing and grinding operations. However, this method causes the fine crushing chamber of the mechanical equipment to be easily blocked, and the entire crushing and grinding process faces the problems of high energy consumption, serious over-crushing, and large subsequent resource losses. In response to these problems, the invention patent entitled "A device and method for controllable shock wave crushing of ore" (publication number: CN114433330A) proposes a shock wave ore crushing technology, which aims to improve the deficiencies in traditional processes and optimize the crushing process. However, the shock wave ore crushing technology requires the ore to be placed in a water environment for operation. This requirement increases the complexity of the crushing and separation process, and also makes the overall structural design of the crushing equipment more cumbersome, which in turn has a certain negative impact on the ore crushing efficiency. Utility Model Content

[0003] The embodiment of the present application provides a dry ore crushing device, which solves the problem in the prior art that the ore needs to be placed in a water environment before shock wave operation can be performed.

[0004] In order to achieve the above-mentioned purpose, the embodiment of the utility model provides a dry ore crushing device, including a crushing cylinder, a mounting plate, a bladder bag, a moving plate, a shock wave generating assembly and a lifting device;

[0005] A discharge plate is movably installed in the middle of the crushing cylinder, a feed port is arranged at the upper part of the side wall of the crushing cylinder, and a discharge port is arranged at the lower part of the side wall of the crushing cylinder;

[0006] The upper part of the crushing cylinder is provided with the mounting plate, and a plurality of mounting holes are evenly distributed on the mounting plate. A bag is arranged in each mounting hole, and the upper end of the bag is open;

[0007] The movable plate is arranged on the mounting plate, and the upper edge of the bag is clamped between the movable plate and the mounting plate;

[0008] The movable plate is provided with a plurality of shock wave generating assemblies, the plurality of shock wave generating assemblies correspond to the plurality of mounting holes one by one, the metal wires of the shock wave generating assemblies extend into the bladder bags, and the movable plate is provided with a water injection hole above each of the bladder bags;

[0009] The lifting device is arranged above the movable plate, and the lifting end of the lifting device is connected to the upper end of the movable plate.

[0010] In a possible implementation, one end of the discharge plate is hinged to the inner wall of the crushing cylinder, and the other end of the discharge plate is arranged close to the feed port;

[0011] The fixed end of the telescopic device is hinged to the lower part of the inner wall of the crushing cylinder, and the telescopic end of the telescopic device is hinged to the bottom center of the discharge plate.

[0012] In a possible implementation, the shock wave generating assembly includes two electrode seats and a metal wire, the two electrode seats are mounted on the movable plate, the two ends of the metal wire are respectively connected to the two electrode seats, and the two electrode seats are respectively connected to the two output ends of the pulse power driving source.

[0013] In a possible implementation, the water injection hole is connected to an output port of a water distribution pipe through a water supply branch, the water inlet of the water distribution pipe is connected to the water outlet of a water tank through a water supply main pipe, a booster pump is provided on the water tank, and a valve and a pressure gauge are provided on the water supply main pipe.

[0014] In a possible implementation, a plurality of limiting holes are provided on the upper side wall of the crushing cylinder, and sliding pins are provided in the limiting holes, and ends of the sliding pins are used to support the bottom surface of the mounting plate.

[0015] In a possible implementation, a side baffle is provided around the mounting plate, and a clamping plate is detachably mounted on the top of the side baffle;

[0016] A top plate is arranged on the movable plate, and the top plate is fixed by a plurality of columns and the movable plate, and the plurality of columns are arranged in the circumference of the movable plate. The top plate and the movable plate are both located in a groove body surrounded by the side baffles, and the top surface of the top plate abuts against the lower surface of the clamping plate.

[0017] One or more technical solutions provided in the embodiments of the present utility model have at least the following technical effects or advantages:

[0018] The embodiment of the utility model provides a dry ore crushing device. When the device is used, the ore is placed on the discharge plate through the feed port, and the movable plate and the mounting plate are moved down as a whole and close to the ore through the lifting device. Water is injected into multiple bags through the water injection hole, and the water can open the bags until the lower end of the bags abuts against the top surface of the ore. The multiple bags abut at different positions on the top surface of the ore respectively. The bags made of flexible materials can adapt to the structure of the top surface of the ore, thereby improving the operation effect. Then, the metal wire is electrified, and the metal wire explodes to generate shock waves. The shock waves pass through the bags under the transmission of the water medium and directly act on the ore, thereby causing cracks in the ore. The state of the bag will not change during the shock wave operation, so the bag can be reused. After the shock wave operation is completed, the water in the bag is discharged, and then the movable plate and the mounting plate are separated. After the metal wire is replaced, the movable plate and the mounting plate are reset, so that the next shock wave operation can be carried out. The ore is crushed after multiple operations, and then the discharge plate is adjusted to discharge the crushed ore from the discharge port. The device uses a bag to perform shock wave operation on the ore, thus avoiding the problem in the prior art that the ore needs to be placed in a water environment before the shock wave operation can be performed, thereby facilitating the removal of the crushed ore and subsequent operations. After some of the bags in the multiple bags are broken, the amount of water leaked is small, thus avoiding the problem of large water leakage after the rupture of a water bag, and also facilitating the local shock wave operation on the ore. The device improves the efficiency of shock wave crushing, and the device has a simple structure and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present application, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 A schematic structural diagram of a dry ore crushing device provided in an embodiment of the utility model.

[0021] Figure 2 A schematic structural diagram of a mounting plate provided in an embodiment of the utility model.

[0022] Figure 3 A schematic diagram of the working state of the dry ore crushing device provided in an embodiment of the utility model.

[0023] Figure 4 A schematic diagram of the separation state of the mounting plate and the movable plate provided in an embodiment of the utility model.

[0024] Figure numerals: 1-crushing cylinder; 2-discharging plate; 3-discharging port; 4-mounting plate; 5-mounting hole; 6-bag; 7-movable plate; 8-metal wire; 9-lifting device; 10-telescopic device; 11-electrode seat; 12-water supply branch; 13-water distribution pipe; 14-water supply main pipe; 15-limiting hole; 16-sliding pin; 17-side baffle; 18-clamping plate; 19-top plate; 20-column. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the embodiments of the present utility model, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limitations on the present utility model. The terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to the specific circumstances.

[0027] like Figures 1 to 4 As shown, the dry ore crushing device provided by the embodiment of the utility model includes a crushing tube 1, a mounting plate 4, a bag 6, a moving plate 7, a shock wave generating assembly and a lifting device 9.

[0028] A discharge plate 2 is movably installed in the middle of the crushing cylinder 1, a feed port is arranged at the upper part of the side wall of the crushing cylinder 1, and a discharge port 3 is arranged at the lower part of the side wall of the crushing cylinder 1.

[0029] A mounting plate 4 is arranged at the upper part of the crushing cylinder 1, and a plurality of mounting holes 5 are evenly distributed on the mounting plate 4. A bag 6 is arranged in each mounting hole 5, and the upper end of the bag 6 is open.

[0030] The movable plate 7 is disposed on the mounting plate 4 , and the upper edge of the bag 6 is clamped between the movable plate 7 and the mounting plate 4 .

[0031] The movable plate 7 is provided with a plurality of shock wave generating assemblies, which correspond one to one with the plurality of mounting holes 5 . The metal wires 8 of the shock wave generating assemblies extend into the bladder bags 6 . The movable plate 7 is provided with water injection holes above each bladder bag 6 .

[0032] The lifting device 9 is disposed above the moving plate 7 , and a lifting end of the lifting device 9 is connected to an upper end of the moving plate 7 .

[0033] It should be noted that the feed port and the discharge port 3 are respectively located at the upper and lower parts of the discharge plate 2, and the mounting plate 4 is used to install the bladder bag 6. Each bladder bag 6 can be an independent structure or an integrated structure. When it is an integrated structure, a plurality of bladder bags 6 are arranged on the rubber plate. The thickness of the bladder bag 6 is 5 mm, and the material of the bladder bag 6 is flexible and highly tear-resistant silicone rubber. The upper edge of the bladder bag 6 is clamped between the movable plate 7 and the mounting plate 4, which can play a sealing effect, so that a sealed cavity is formed inside the bladder bag 6, and water can be stored to prevent water from seeping out. The movable plate 7 can also be provided with a drainage hole above each bladder bag 6 to discharge the water in the bladder bag 6, which is convenient for replacing the metal wire 8 and the next shock wave operation. The drainage hole can be connected to a pumping device.

[0034] When the device is used, the ore is placed on the discharge plate 2 through the feed port, and the movable plate 7 and the mounting plate 4 are moved down as a whole and close to the ore through the lifting device 9. Water is injected into multiple bags 6 through the water injection hole, and the water can open the bags 6 until the lower end of the bags 6 abuts against the top surface of the ore. Multiple bags 6 abut at different positions on the top surface of the ore, and the flexible bags 6 can adapt to the structure of the top surface of the ore, thereby improving the operation effect. Then, the metal wire 8 is energized, and the metal wire 8 explodes to generate shock waves. The shock waves are transmitted through the bags 6 under the transmission of the water medium and directly act on the ore, thereby causing cracks in the ore. The state of the bags 6 will not change during the shock wave operation, so the bags 6 can be reused. After the shock wave operation is completed, the water in the bags 6 is discharged, and then the movable plate 7 and the mounting plate 4 are separated. After the metal wire 8 is replaced, the movable plate 7 and the mounting plate 4 are reset, so that the next shock wave operation can be carried out. After multiple operations, the ore is crushed, and then the discharge plate 2 is adjusted to discharge the crushed ore from the discharge port 3. The device uses a bag 6 to perform shock wave operation on the ore, thereby avoiding the problem of the prior art that the ore needs to be placed in a water environment before the shock wave operation can be performed, thereby facilitating the removal of the crushed ore and subsequent operations. After some of the bags 6 in the multiple bags 6 are broken, the amount of water leaked is small, avoiding the problem of large water leakage after the rupture of a water bag, and also facilitating the local implementation of shock wave operation on the ore. The device improves the efficiency of shock wave crushing, and the device has a simple structure and strong practicality.

[0035] In this embodiment, one end of the discharge plate 2 is hinged to the inner wall of the crushing cylinder 1, and the other end of the discharge plate 2 is arranged close to the feed port.

[0036] The fixed end of the telescopic device 10 is hinged to the lower part of the inner wall of the crushing cylinder 1 , and the telescopic end of the telescopic device 10 is hinged to the bottom center of the discharge plate 2 .

[0037] It should be noted that when the telescopic device 10 is telescoped, it can drive the stripper plate 2 to rotate around its hinge axis, thereby switching the stripper plate 2 between a horizontal state and an inclined state, wherein the inclined state is a state where the stripper plate 2 is at the maximum inclination angle.

[0038] In this embodiment, the shock wave generating assembly includes two electrode holders 11 and a metal wire 8. The two electrode holders 11 are installed on the movable plate 7. The two ends of the metal wire 8 are respectively connected to the two electrode holders 11. The two electrode holders 11 are respectively connected to the two output ends of the pulse power driving source.

[0039] It should be noted that a plurality of shock wave generating components are arranged in parallel, and a pulse power driving source supplies high voltage direct current to the metal wire 8 through two electrode holders 11. After the high voltage direct current is loaded to the metal wire 8, the metal wire 8 is electrically exploded to generate shock waves.

[0040] In this embodiment, the water injection hole is connected to an output port of the water distribution pipe 13 through the water supply branch 12, and the water inlet of the water distribution pipe 13 is connected to the water outlet of the water tank through the water supply main pipe 14. A booster pump is provided on the water tank, and a valve and a pressure gauge are provided on the water supply main pipe 14.

[0041] It should be noted that, when the valve of the water tank is opened, water is output through the water delivery main pipe 14 under the action of the booster pump. The water distribution pipe 13 plays a diversion role, and the water distribution pipe 13 is provided with multiple output ports, and the multiple output ports inject water into multiple bags 6 through the water distribution pipe 13. During water delivery, when the pressure gauge detects that the pressure value reaches the set reading, for example, when the pressure gauge reading is 0.5-1.5MPa, the lower end of the bag 6 abuts against the top surface of the ore, and then the valve is closed, thereby completing the water injection process.

[0042] In this embodiment, the side wall of the crushing tube 1 is provided with an observation window.

[0043] It should be noted that tempered glass can be installed at the observation window so that the staff can understand the ore crushing situation in time.

[0044] In this embodiment, a plurality of limiting holes 15 are provided on the upper side wall of the crushing cylinder 1 , and sliding pins 16 are provided in the limiting holes 15 . The ends of the sliding pins 16 are used to support the bottom surface of the mounting plate 4 .

[0045] It should be noted that when the mounting plate 4 and the movable plate 7 move up and down, the sliding pin 16 is disassembled or its end is moved out of the crushing cylinder 1. When the movable plate 7 and the mounting plate 4 are separated, the mounting plate 4 is moved above the limiting hole 15, and then the sliding pin 16 is moved so that the mounting plate 4 is supported by the end of the sliding pin 16, thereby temporarily fixing the mounting plate 4.

[0046] In this embodiment, a side baffle 17 is provided in the circumference of the mounting plate 4 , and a clamping plate 18 is detachably mounted on the top of the side baffle 17 .

[0047] A top plate 19 is provided on the movable plate 7, and the top plate 19 is fixed by a plurality of columns 20 and the movable plate 7. The plurality of columns 20 are arranged in the circumference of the movable plate 7. The top plate 19 and the movable plate 7 are both located in a groove body surrounded by the side baffle plates 17, and the top surface of the top plate 19 abuts against the lower surface of the clamping plate 18.

[0048] It should be noted that, by providing the top plate 19 and a plurality of columns 20 , an equipment space can be formed between the top plate 19 and the movable plate 7 , and this equipment space can accommodate the electrode holder 11 , electrical cables, water pipelines, and the like.

[0049] After the top plate 19 and the movable plate 7 are placed in the groove body surrounded by the side baffles 17 and the clamping plate 18 is installed, the installation plate 4, the top plate 19 and the movable plate 7 can be fixed as a whole.

[0050] In this embodiment, it is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiment, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiment should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and therefore it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.

Claims

1. A dry ore crushing device, Features: It comprises a crushing tube (1), a mounting plate (4), a bag (6), a moving plate (7), a shock wave generating assembly and a lifting device (9); A discharge plate (2) is movably installed in the middle of the crushing cylinder (1), a feed inlet is arranged at the upper part of the side wall of the crushing cylinder (1), and a discharge outlet (3) is arranged at the lower part of the side wall of the crushing cylinder (1); The upper part of the crushing cylinder (1) is provided with the mounting plate (4), a plurality of mounting holes (5) are evenly distributed on the mounting plate (4), each mounting hole (5) is provided with a bag (6), and the upper end of the bag (6) is open; The movable plate (7) is arranged on the mounting plate (4), and the upper edge of the bag (6) is clamped between the movable plate (7) and the mounting plate (4); The movable plate (7) is provided with a plurality of the shock wave generating components, the plurality of the shock wave generating components correspond to the plurality of the mounting holes (5) one by one, the metal wires (8) of the shock wave generating components extend into the bladder bags (6), and the movable plate (7) is provided with a water injection hole above each of the bladder bags (6); The lifting device (9) is arranged above the movable plate (7), and the lifting end of the lifting device (9) is connected to the upper end of the movable plate (7).

2. The dry ore crushing device according to claim 1, Features: One end of the discharge plate (2) is hinged to the inner wall of the crushing cylinder (1), and the other end of the discharge plate (2) is arranged close to the feed port; The fixed end of the telescopic device (10) is hinged to the lower part of the inner wall of the crushing cylinder (1), and the telescopic end of the telescopic device (10) is hinged to the center of the bottom surface of the discharge plate (2).

3. The dry ore crushing device according to claim 1, Features: The shock wave generating assembly comprises two electrode seats (11) and a metal wire (8); the two electrode seats (11) are mounted on the movable plate (7); two ends of the metal wire (8) are respectively connected to the two electrode seats (11); and the two electrode seats (11) are respectively connected to two output ends of a pulse power driving source.

4. The dry ore crushing device according to claim 1, Features: The water injection hole is connected to an output port of a water distribution pipe (13) via a water delivery branch (12); the water inlet of the water distribution pipe (13) is connected to a water outlet of a water tank via a water delivery main pipe (14); a booster pump is provided on the water tank; and a valve and a pressure gauge are provided on the water delivery main pipe (14).

5. The dry ore crushing device according to claim 1, Features: The upper side wall of the crushing cylinder (1) is provided with a plurality of limiting holes (15), and sliding pins (16) are arranged in the limiting holes (15), and the ends of the sliding pins (16) are used to support the bottom surface of the mounting plate (4).

6. The dry ore crushing device according to claim 1, Features: A side baffle (17) is provided in the circumferential direction of the mounting plate (4), and a clamping plate (18) is detachably mounted on the top of the side baffle (17); A top plate (19) is arranged on the movable plate (7), and the top plate (19) is fixed to the movable plate (7) via a plurality of upright posts (20), the plurality of upright posts (20) being arranged in the circumference of the movable plate (7), the top plate (19) and the movable plate (7) being both located in a groove body enclosed by the side baffles (17), and the top surface of the top plate (19) abuts against the lower surface of the clamping plate (18).

Citation Information

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