Integrated hollow glass assembling device

Abstract

The utility model relates to the related technical field of glass assembly, in particular to an integrated hollow glass assembly device which comprises an assembly equipment body, an adjusting mechanism is arranged on the surface of one side of the assembly equipment body, and a protection mechanism is arranged on the surface of one side of the assembly equipment body. According to the integrated hollow glass assembling device, through the arrangement of a guide rail, a sliding block, a supporting base, a connecting rod, a gear, a rotating shaft, a supporting frame, an auxiliary suction cup, a main suction cup and an air cylinder, when the integrated hollow glass assembling device is used, glass to be assembled is placed on a fixing base and then powered on, and according to the size, the gear rotates and drives the connecting rod to horizontally move; meanwhile, a supporting seat is driven by a connecting rod to move on a guide rail through a sliding block, when the supporting seat is adjusted to a proper position, an air cylinder pushes a rotating shaft to move downwards, and a supporting frame and the rotating shaft descend together until a main suction cup and an auxiliary suction cup are tightly attached to the surface of the glass, so that glass of different sizes can be machined and assembled; the production efficiency of the hollow glass is improved.

Description

Technical Field

[0001] The utility model relates to the technical field related to glass assembly, in particular to an integrated hollow glass assembly device. Background Art

[0002] In the field of modern construction, hollow glass is widely used for its good sound insulation and heat insulation properties. The traditional hollow glass production process involves multiple discrete steps, including glass loading, positioning, cleaning, drying, spacer placement, sealing, air extraction and filling, etc. These steps usually require different equipment and manual operations, resulting in low production efficiency and difficulty in ensuring the consistency of product quality. The current production method still has many problems, including low production efficiency due to long production cycle caused by multiple steps, multiple equipment and manual operations, uncertainty introduced by manual operations, affecting the stability of product quality, manpower and equipment investment increase production costs, high energy consumption and waste generation are not in line with environmental protection trends, and manual operations and frequent equipment conversions increase safety risks.

[0003] Because most of the existing glass assembly devices usually simply carry out glass loading, positioning, cleaning, drying, spacer placement, sealing, air extraction and filling in a number of separate steps during glass assembly, this method still has some problems and shortcomings in actual use, such as low production efficiency, difficulty in ensuring consistency of product quality, high cost, safety hazards and other issues. Utility Model Content

[0004] The purpose of the utility model is to provide an integrated hollow glass assembly device to solve the problems raised in the above background technology because most of the existing glass assembly devices usually simply perform glass loading, positioning, cleaning, drying, spacer placement, sealing, air extraction and filling steps separately when assembling glass. This method still has some problems and shortcomings in actual use, such as low production efficiency, difficulty in ensuring consistency of product quality, high cost and safety hazards.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated insulating glass assembly device, comprising an assembly device body, an adjustment mechanism is provided on one side surface of the assembly device body, and a protection mechanism is provided on one side surface of the assembly device body;

[0006] The adjusting mechanism includes a guide rail, a sliding block, a support seat, a connecting rod, a gear, a rotating shaft, a support frame, an auxiliary suction cup, a main suction cup and a cylinder. The sliding block is slidably connected to the sliding block on one side surface of the guide rail, and the supporting seat is fixedly connected to the sliding block on one side surface of the sliding block. A connecting rod is welded to the inner surface of the supporting seat, and a gear is slidably connected to one end surface of the connecting rod. A rotating shaft is penetrated and connected to the one side surface of the support seat, and a support frame is sleeved on the outer wall of the rotating shaft. A auxiliary suction cup is fixedly connected to one side surface of the support frame, and the main suction cup is fixedly connected to one end surface of the rotating shaft. The cylinder is fixedly connected to one end surface of the rotating shaft.

[0007] Preferably, the protective mechanism includes a controller, an electrical box, a mainboard, a sensor and an infrared sensor; the controller is fixedly connected to one side surface of the assembly equipment body, the electrical box is fixedly connected to one side surface of the controller, the mainboard is fixedly connected to the inner wall of the controller, the sensor is tightly fitted to the outer wall of the controller, and an infrared sensor is arranged on one side surface of the assembly equipment body.

[0008] Preferably, the inner wall size of the connecting rod matches the outer wall size of the gear, and the outer wall size of the connecting rod matches the inner wall size of the supporting seat.

[0009] Preferably, two groups of auxiliary suction cups are arranged on the support frame, and the inner wall size of the support frame matches the outer wall size of the rotating shaft.

[0010] Preferably, the outer wall size of the guide rail matches the inner wall size of the sliding block, and one side surface of the sliding block is tightly connected to one side surface of the support seat.

[0011] The cylinder is fixedly connected to the upper end surface of the rotating shaft, and the cylinder and the rotating shaft form a telescopic structure.

[0012] The infrared sensors are provided in two groups, and the two groups of infrared sensors are symmetrically arranged about the central axis of the fixing seat.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the assembling device with adjustment function, through the arrangement of guide rails, sliding blocks, support seats, connecting rods, gears, rotating shafts, support frames, auxiliary suction cups, main suction cups and cylinders, when in use, when the machine is started, the glass to be assembled is first placed on the fixed seat and then the power is turned on. At this time, according to the size of the glass to be assembled, the gears rotate clockwise or counterclockwise to drive the connecting rod to move horizontally, and at the same time, the support seat is driven by the connecting rod to move on the guide rails through the sliding block, thereby realizing horizontal position adjustment. When adjusted to the appropriate position, the cylinder is in a working state, that is, it pushes the rotating shaft to move downward, and the support frame sleeved on the outer wall of the rotating shaft is engaged with the support frame sleeved on the outer wall of the rotating shaft. The support frame and the rotating shaft descend together until the main suction cup and the auxiliary suction cup are tightly attached to the glass surface, the cylinder stops pushing, and the rotating shaft stops moving, which solves the problem that most existing glass assembly devices usually simply perform glass loading, positioning, cleaning, drying, spacer placement, sealing, air extraction and filling separately when assembling glass. This method still has some problems and shortcomings in actual use, such as low production efficiency, difficulty in ensuring consistency of product quality, high cost and safety hazards. It realizes the processing and assembly of glass of different sizes, improves the efficiency of insulating glass production, improves product quality control and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the support seat and the rotating shaft used in conjunction with each other in this practical application;

[0017] Figure 4 This is a schematic diagram of the protective mechanism structure of the utility model.

[0018] In the figure: 1. Assembly equipment body; 2. Adjustment mechanism; 3. Protection mechanism; 4. Fixed seat; 201. Guide rail; 202. Sliding block; 203. Support seat; 204. Connecting rod; 205. Gear; 206. Rotating shaft; 207. Support frame; 208. Auxiliary suction cup; 209. Main suction cup; 210. Cylinder; 301. Controller; 302. Electric box; 303. Main board; 304. Sensor; 305. Infrared sensor. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 The utility model provides a technical solution: an integrated insulating glass assembly device, comprising an assembly device body 1, an adjustment mechanism 2 is provided on one side surface of the assembly device body 1, and a protection mechanism 3 is provided on one side surface of the assembly device body 1;

[0021] The adjusting mechanism 2 includes a guide rail 201, a sliding block 202, a support seat 203, a connecting rod 204, a gear 205, a rotating shaft 206, a support frame 207, an auxiliary suction cup 208, a main suction cup 209 and a cylinder 210. The sliding block 202 is slidably connected to one side surface of the guide rail 201, the supporting seat 203 is fixedly connected to one side surface of the sliding block 202, the supporting seat 203 is welded with a connecting rod 204 on the inner side surface of the supporting seat 203, the gear 205 is slidably connected to one end surface of the connecting rod 204, the rotating shaft 206 is penetrated and connected to one side surface of the supporting seat 203, the outer wall of the rotating shaft 206 is sleeved with a supporting frame 207, the auxiliary suction cup 208 is fixedly connected to one side surface of the supporting frame 207, the main suction cup 209 is fixedly connected to one end surface of the rotating shaft 206, and the cylinder 210 is fixedly connected to one end surface of the rotating shaft 206. 205, rotating shaft 206, supporting frame 207, auxiliary suction cup 208, main suction cup 209 and cylinder 210 are arranged. When in use, when the machine is started, the glass to be assembled is first placed on the fixing seat 4 and then the power is turned on. At this time, according to the size of the glass to be assembled, the gear 205 rotates clockwise or counterclockwise, driving the connecting rod 204 to move horizontally, and at the same time, the supporting seat 203 is driven by the connecting rod 204 to move on the guide rail 201 through the sliding block 202, so as to realize horizontal position adjustment. When adjusted to the appropriate position, the cylinder 210 is in a working state, that is, it pushes the rotating shaft 206 to move downward, and the supporting frame 207 and the rotating shaft 206, which are sleeved on the outer wall of the rotating shaft 206, descend together with the rotating shaft 206 until the main suction cup 209 and the auxiliary suction cup 208 are tightly attached to the glass surface, the cylinder 210 stops pushing, and the rotating shaft 206 stops moving, so that glass of different sizes can be processed and assembled.

[0022] Furthermore, the protection mechanism 3 includes a controller 301, an electrical box 302, a main board 303, a sensor 304 and an infrared sensor 305. The controller 301 is fixedly connected to one side surface of the assembly device body 1, the electrical box 302 is fixedly connected to one side surface of the controller 301, the main board 303 is fixedly connected to the inner wall of the controller 301, the sensor 304 is tightly attached to the outer wall of the controller 301, and the infrared sensor 305 is arranged on one side surface of the assembly device body 1. By setting the controller 301, the electrical box 302, the main board 303, the sensor 304 and the infrared sensor 305, when the assembly device body 1 starts to work, first Place the glass to be assembled on the fixing seat 4 and then connect the power supply of the electrical box 302. At this time, the infrared sensor 305 will continue to focus the infrared light and convert it into an electrical signal. When the infrared sensor 305 detects foreign matter during the descending movement of the assembly equipment body 1, it will send a corresponding electrical signal to the controller 301. At this time, the electrical signal will be received by the sensor 304, and then the sensor 304 will convert the electrical signal into a processable digital signal, and then transmit it to the controller 301. Finally, the controller 301 will emergency stop the assembly equipment body 1 through the main board 303, immediately cut off the power supply of the electrical box 302, and stop the operation of the equipment, thereby avoiding equipment damage and personal injury.

[0023] Furthermore, the inner wall size of the connecting rod 204 matches the outer wall size of the gear 205, and the outer wall size of the connecting rod 204 matches the inner wall size of the support seat 203. Through the setting of the connecting rod 204, the gear 205 and the support seat 203 are integrated, so that when the gear 205 rotates, it will drive the connecting rod 204 and the support seat 203 to move.

[0024] Furthermore, two groups of auxiliary suction cups 208 are arranged on the support frame 207, and the inner wall size of the support frame 207 matches the outer wall size of the rotating shaft 206. Through the setting of the support frame 207, when the rotating shaft 206 moves downward, the auxiliary suction cups 208 are also driven to move downward until they are tightly fitted with the surface of one side of the glass to be assembled, thereby reinforcing the glass to be assembled.

[0025] Furthermore, the outer wall size of the guide rail 201 matches the inner wall size of the sliding block 202, and one side surface of the sliding block 202 is tightly connected to one side surface of the support seat 203. Through the setting of the sliding block 202, the support seat 203 can be displaced on the guide rail 201, maintaining the stable moving state of the support seat 203, which is not easy to loosen and fall off, thereby improving the stability and reliability during movement.

[0026] Furthermore, the cylinder 210 is fixedly connected to the upper end surface of the rotating shaft 206, and the cylinder 210 and the rotating shaft 206 form a telescopic structure. Through the setting of the cylinder 210, the rotating shaft 206 can be displaced in the vertical direction to achieve the reinforcement of the position of the glass to be assembled.

[0027] Furthermore, two groups of infrared sensors 305 are provided, and the two groups of infrared sensors 305 are symmetrically arranged about the central axis of the fixing base 4. Through the arrangement of the infrared sensors 305, the assembly equipment body 1 can confirm whether there are foreign objects in the working area when descending, thereby improving production safety.

[0028] Working principle: During use, when the machine is started, first place the glass to be assembled on the fixed seat 4 and then turn on the power. At this time, according to the size of the glass to be assembled, the gear 205 rotates clockwise or counterclockwise, driving the connecting rod 204 to move horizontally. At the same time, the support seat 203 is driven by the connecting rod 204 to move on the guide rail 201 through the sliding block 202, thereby realizing horizontal position adjustment. When adjusted to the appropriate position, the cylinder 210 is in a working state, that is, it pushes the rotating shaft 206 to move downward, and the support frame 207 set on the outer wall of the rotating shaft 206 and the rotating shaft 206 descend together until the main suction cup 209 and the auxiliary suction cup 208 are tightly attached to the glass surface. The cylinder 210 stops pushing and the rotating shaft 206 stops moving, realizing the adjustment of glass of different sizes. All of them can be processed and assembled. When the assembly equipment body 1 starts working, first place the glass to be assembled on the fixing seat 4 and then connect the power of the electrical box 302. At this time, the infrared sensor 305 will continue to focus the infrared light and convert it into an electrical signal. When the infrared sensor 305 detects foreign matter during the descending movement of the assembly equipment body 1, it will send a corresponding electrical signal to the controller 301. At this time, the electrical signal will be received by the sensor 304, and then the sensor 304 will convert the electrical signal into a processable digital signal, and then transmit it to the controller 301. Finally, the controller 301 will emergency stop the assembly equipment body 1 through the mainboard 303, immediately cut off the power of the electrical box 302, and stop the operation of the equipment, so as to avoid equipment damage and personal injury. The model of the infrared sensor 305 is PZ-M72P.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated insulating glass assembly device, comprising an assembly device body (1), characterized in that: An adjustment mechanism (2) is provided on one side surface of the assembly equipment body (1), and a protection mechanism (3) is provided on one side surface of the assembly equipment body (1); The adjusting mechanism (2) comprises a guide rail (201), a sliding block (202), a support seat (203), a connecting rod (204), a gear (205), a rotating shaft (206), a support frame (207), an auxiliary suction cup (208), a main suction cup (209) and a cylinder (210); one side surface of the assembly equipment body (1) is fixedly connected to the guide rail (201); one side surface of the guide rail (201) is sleeved with a sliding block (202); one side surface of the sliding block (202) is fixedly connected to the support seat (203); the support seat ( A connecting rod (204) is welded to the inner surface of the supporting seat (203), one end surface of the connecting rod (204) is slidably connected to a gear (205), one side surface of the supporting seat (203) is penetrated by a rotating shaft (206), the outer wall of the rotating shaft (206) is sleeved with a supporting frame (207), one side surface of the supporting frame (207) is fixedly connected to an auxiliary suction cup (208), one end surface of the rotating shaft (206) is fixedly connected to a main suction cup (209), and one end surface of the rotating shaft (206) is fixedly connected to a cylinder (210).

2. The integrated insulating glass assembly device according to claim 1, characterized in that: The protection mechanism (3) comprises a controller (301), an electrical box (302), a mainboard (303), a sensor (304) and an infrared sensor (305); the controller (301) is fixedly connected to one side surface of the assembly device body (1); the electrical box (302) is fixedly connected to one side surface of the controller (301); the mainboard (303) is fixedly connected to the inner wall of the controller (301); the sensor (304) is tightly attached to the outer wall of the controller (301); and the infrared sensor (305) is arranged on one side surface of the assembly device body (1).

3. The integrated insulating glass assembly device according to claim 1, characterized in that: The inner wall size of the connecting rod (204) matches the outer wall size of the gear (205), and the outer wall size of the connecting rod (204) matches the inner wall size of the supporting seat (203).

4. The integrated insulating glass assembly device according to claim 1, characterized in that: Two groups of auxiliary suction cups (208) are arranged on the support frame (207), and the inner wall size of the support frame (207) matches the outer wall size of the rotating shaft (206).

5. The integrated insulating glass assembly device according to claim 1, characterized in that: The outer wall size of the guide rail (201) matches the inner wall size of the sliding block (202), and one side surface of the sliding block (202) is tightly connected to one side surface of the support seat (203).

6. The integrated insulating glass assembly device according to claim 1, characterized in that: The cylinder (210) is fixedly connected to the upper end surface of the rotating shaft (206), and the cylinder (210) and the rotating shaft (206) form a telescopic structure.

7. The integrated insulating glass assembly device according to claim 2, characterized in that: The infrared sensors (305) are provided in two groups, and the two groups of infrared sensors (305) are symmetrically arranged about the central axis of the fixing base (4).

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