Pectin removal device for pigment pepper

By designing an automated pectin removal device, using a motor to drive the upper kettle body to rotate and close the feeding pipe, the problem of manual operation of the pectin removal process in the prior art is solved, and efficient automatic separation and feeding of pectin and pigmented peppers are achieved.

CN222534305UActive Publication Date: 2025-02-28GUIZHOU REDSTAR SHANHAI BIO-TECH CO LTD

Patent Information

Application Number
CN202421082576.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-02-28
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing pectin extractor requires manual operation during the pectin removal process, resulting in extended duration and reduced efficiency.

Method used

A pectin removal device including an upper kettle body, a lower kettle body and a filter is designed. The upper kettle body is driven by a motor to rotate and open and close the discharge pipe to automatically complete the separation and discharge process of pectin and pigmented pepper.

Benefits of technology

Automatic separation and cutting of pectin and pigmented peppers is achieved, significantly shortening the pectin removal time and improving the removal efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pectin removal devices, and discloses a pectin removal device for pigment pepper, which comprises an upper kettle body, a lower kettle body and a filter, a plurality of lug plates are arranged outside the upper kettle body, the lug plates are clamped and connected in buckling plates, the buckling plates are fixedly connected with the lug plates through bolts, and the filter is arranged on the lower kettle body. The buckling plate is integrally connected to the outer side of the lower kettle body, the lower kettle body is located at the bottom of the upper kettle body, a groove formed in the top of the lower kettle body is connected with the bottom of the lower kettle body in a clamped mode, a filter is movably connected into the lower kettle body, and a plurality of inserting plates are arranged at the bottom of the filter extending edge. According to the utility model, when the discharge pipe faces downwards, pigment pepper is mixed with pectin and separated through the filter, filter cloth can be placed on the filter, a rope of the filter cloth is bound on the insertion plate, and the pectin is filtered into the lower kettle body through the filter cloth and the filter, so that the device is convenient for filtering and separating the pectin and the pigment pepper; and the removal speed of the pigment capsicum pectin is accelerated.
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Description

Technical Field

[0001] The utility model relates to the technical field of pectin removal devices, in particular to a pectin removal device for pigmented peppers. Background Art

[0002] Pectin is a polysaccharide, which is composed of two types: homogeneous polysaccharides and heteropolysaccharides. They are mostly found in the cell walls and inner layers of plants, and are found in large quantities in the peels of citrus, lemons, grapefruits, etc. The colloids in fruits and vegetables are extracted using acidic solutions, alkaline solutions, and other extraction solutions.

[0003] The existing pectin extractor (Announcement No.: CN211585303U) has at least the following disadvantages: the pectin removal process requires heating, water injection, flushing, filtering and feeding, all of which require manual operation, which prolongs the pectin removal time and reduces the efficiency of pigment pepper pectin removal. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a pectin removal device for pigmented peppers.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A pectin removal device for pigmented peppers comprises an upper kettle body, a lower kettle body and a filter, the upper kettle body is provided with a plurality of ear plates on the outside, the ear plates are snap-connected in a snap-fit ​​plate, the snap-fit ​​plate and the ear plates are fixedly connected by bolts, the snap-fit ​​plate is integrally connected to the outside of the lower kettle body, the lower kettle body is located at the bottom of the upper kettle body, a groove provided on the top of the lower kettle body is snap-connected to the bottom of the lower kettle body, the lower kettle body is movably connected to the filter, a plurality of plug plates are provided at the bottom of the filter edge, the plug plates are welded to the bottom of the filter edge, the plug plates are movably plugged into slots, the slots are provided on one side of the top of the lower kettle body, the top of the filter edge is attached to one side of the inner wall of the upper kettle body, and a feed pipe is provided at the bottom of the filter.

[0007] As a further solution of the utility model, one end of the feed pipe is fixedly connected to the bottom of the lower kettle body, and the outside of the feed pipe is fixedly connected to a control valve, and the control valve is used to control the opening and closing of the feed pipe. A storage barrel is provided at the bottom end of the feed pipe, and the storage barrel is located on the top of the frame.

[0008] As a further solution of the utility model, a plurality of electric telescopic rods are provided on the outside of the material storage barrel, the bottom of the electric telescopic rod is fixedly connected to the top of the frame, the top of the electric telescopic rod is fixedly connected to the bottom of the pallet, and the pallet is located on the top of the material storage barrel.

[0009] As a further solution of the utility model, the clamping plate supports the lower kettle body, and a vertical pole frame is provided on one side of the clamping plate. The vertical pole frame is located on the outside of the upper kettle body. A plurality of rotating shafts are fixedly connected to the outside of the upper kettle body, and one end of the rotating shaft passes through the vertical pole frame and is fixedly connected to the output shaft of the second motor.

[0010] As a further solution of the utility model, the second motor is fixedly connected in a chassis on one side of the vertical pole frame, one end of the rotating shaft away from the second motor is through-connected to the other side of the vertical pole frame, an upper hopper is provided on one side of the rotating shaft, and one end of the upper hopper is threadedly connected to the feed pipe.

[0011] As a further solution of the utility model, one end of the feed pipe is connected to the upper kettle body, and the outer side of the feed pipe is fixedly connected to the pipe cover by an elastic rope. The pipe cover is located on one side of the ear plate, and a water injection pipe is provided on the top of the pipe cover, and the water injection pipe is connected to the upper kettle body.

[0012] As a further solution of the utility model, an agitator is provided at one end of the water injection pipe, and the agitator is located on the top of the filter. The shaft of the agitator passes through the top of the upper kettle body and is fixedly connected to the transmission shaft of the first motor, and one side of the first motor is fixedly connected to the top of the upper kettle body.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. After the pectin is removed from the pigmented pepper, start the second motor. The output shaft of the second motor drives the rotating shaft on one side of the upper kettle body to rotate. The rotating shaft drives the upper kettle body to rotate on the vertical pole frame at the same time. When the discharge pipe is downward, the pigmented pepper mixed with pectin is separated through the filter. A filter cloth can be placed on the filter, and the rope of the filter cloth is tied to the plug plate. The pectin is filtered into the lower kettle body through the filter cloth and the filter. The control valve of the discharge pipe is opened, and the pectin is discharged into the storage barrel through the discharge pipe for temporary storage. The device facilitates the filtering and separation of pectin and pigmented pepper, and speeds up the removal of pectin from the pigmented pepper.

[0015] 2. The staff pushes the frame into the bottom of the lower kettle body, and the electric telescopic rod on the frame pushes the pallet to move up to the bottom of the lower kettle body. When the pectin is unloaded, the staff turns the bolt on the ear plate to unseal the upper kettle body and the lower kettle body, and starts the electric telescopic rod. The electric telescopic rod drives the lower kettle body on the top of the pallet to descend, so that the lower kettle body is separated from the upper kettle body. After the pectin is separated, the pigment pepper remains on the filter cloth. The staff loosens the filter cloth and takes the filter cloth and the pigment pepper in the filter cloth, which is conducive to the unloading of the pigment pepper after degumming.

[0016] 3. The upper kettle body is engaged in the groove at the top of the lower kettle body, and the ear plate of the upper kettle body is docked in the snap-fit ​​plate of the lower kettle body. The upper kettle body and the lower kettle body are fixedly connected by bolts to form an internally closed reactor. A cavity is provided inside the upper kettle body to facilitate the heating of the reactor. A water injection pipe, a material discharge pipe and a heating pipe are also provided on the upper kettle body to facilitate the reactor to carry out degumming processes such as water injection, heating and washing of the pigment peppers. The upper kettle body is driven to rotate as a whole by the second motor on one side of the vertical pole frame, so that the agitator inside the upper kettle body can stir and mix the pigment peppers with water (or acidic extract), and the rotation of the kettle body is also conducive to the feeding of materials and the discharge of pectin. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional structural schematic diagram of a pectin removal device for pigmented peppers proposed by the utility model;

[0018] Figure 2 This is a schematic cross-sectional structure diagram of a pectin removal device for pigmented peppers proposed in the utility model;

[0019] Figure 3 This is a schematic diagram of the component structure of a pectin removal device for pigmented peppers proposed by the utility model;

[0020] Figure 4 This is a schematic diagram of the component structure of a frame of a device for removing pectin from pigmented peppers proposed in the utility model;

[0021] Figure 5 The utility model is a schematic diagram of the vertical structure of the upper hopper of the pectin removal device for pigmented peppers.

[0022] In the figure: 1. upper kettle body; 101. ear plate; 102. feed pipe; 103. pipe cover; 104. upper hopper; 105. water injection pipe; 106. rotating shaft; 2. lower kettle body; 201. snap-fit ​​plate; 202. discharge pipe; 203. control valve; 204. slot; 3. filter; 301. plug plate; 4. agitator; 5. first motor; 6. pole frame; 7. second motor; 8. frame; 801. card board; 802. electric telescopic rod; 803. storage barrel. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Reference Figure 1 - Figure 5 , a pectin removal device for pigmented peppers, comprising an upper kettle body 1, a lower kettle body 2 and a filter 3, a plurality of ear plates 101 are arranged on the outside of the upper kettle body 1, the ear plates 101 are snap-connected in a snap-fit ​​plate 201, the snap-fit ​​plate 201 and the ear plates 101 are fixedly connected by bolts, the snap-fit ​​plate 201 is integrally connected to the outside of the lower kettle body 2, the lower kettle body 2 is located at the bottom of the upper kettle body 1, a groove opened at the top of the lower kettle body 2 is snap-connected to the bottom of the lower kettle body 2, the filter 3 is movably connected inside the lower kettle body 2, a plurality of plug plates 301 are arranged on the bottom of the edge of the filter 3, the plug plates 301 are welded to the bottom of the edge of the filter 3, the plug plates 301 are movably plugged into a slot 204, the slot 204 is opened on one side of the top of the lower kettle body 2, the top of the edge of the filter 3 is attached to one side of the inner wall of the upper kettle body 1, and a feed pipe 202 is arranged at the bottom of the filter 3.

[0027] During use, after the pectin is removed from the pigmented peppers, the second motor 7 is started again, and the output shaft of the second motor 7 drives the rotating shaft 106 on one side of the upper kettle body 1 to rotate. The rotating shaft 106 drives the upper kettle body 1 to rotate on the vertical pole frame 6 at the same time. When the discharge pipe is downward, the pigmented peppers mixed with pectin are separated through the filter 3. A filter cloth can be placed on the filter 3, and the rope of the filter cloth is tied to the plug plate 301. The pectin is filtered into the lower kettle body 2 through the filter cloth and the filter 3, and the control valve 203 of the discharge pipe is opened, and the pectin is discharged into the storage barrel 803 through the discharge pipe for temporary storage.

[0028] In this embodiment, one end of the feed pipe 202 is fixedly connected to the bottom of the lower kettle body 2, and the outside of the feed pipe 202 is fixedly connected to the control valve 203. The control valve 203 is used to control the opening and closing of the feed pipe 202. A storage barrel 803 is provided at the bottom of the feed pipe 202, and the storage barrel 803 is located at the top of the frame 8.

[0029] When in use, the staff pushes the frame 8 through the handle on one side of the cardboard 801, and the roller at the bottom of the frame 8 is subjected to force, driving the frame 8 to move to the bottom of the lower kettle body 2, and the electric telescopic rod 802 on the frame 8 pushes the cardboard 801 to move up to the bottom of the lower kettle body 2. When the pectin is unloaded, the staff turns the bolt on the ear plate 101 to unseal the upper kettle body 1 and the lower kettle body 2.

[0030] In this embodiment, a plurality of electric telescopic rods 802 are provided on the outside of the material storage barrel 803. The bottom of the electric telescopic rod 802 is fixedly connected to the top of the frame 8. The top of the electric telescopic rod 802 is fixedly connected to the bottom of the pallet 801. The pallet 801 is located at the top of the material storage barrel 803.

[0031] When in use, start the electric telescopic rod 802, which drives the lower kettle body 2 on the top of the clamping plate 801 to descend, so that the lower kettle body 2 is separated from the upper kettle body 1. After the pectin is separated, the pigmented peppers remain on the filter cloth. The staff loosens the filter cloth and takes out the filter cloth and the pigmented peppers in the filter cloth, which is conducive to the discharge of the pigmented peppers after degumming.

[0032] In this embodiment, the clamping plate 801 supports the lower kettle body 2, and a vertical pole frame 6 is provided on one side of the clamping plate 801. The vertical pole frame 6 is located on the outside of the upper kettle body 1. A plurality of rotating shafts 106 are fixedly connected to the outside of the upper kettle body 1. One end of the rotating shaft 106 passes through the vertical pole frame 6 and is fixedly connected to the output shaft of the second motor 7.

[0033] When in use, the staff starts the second motor 7, and the output shaft of the second motor 7 drives the upper kettle body 1, the lower kettle body 2 and other structures to rotate 180 degrees on the vertical pole frame 6, so that the discharge pipe 202 is downward, and then the interior of the upper kettle body 1 is filled with water, heated and stirred.

[0034] In this embodiment, the second motor 7 is fixedly connected to the chassis on one side of the vertical pole frame 6, and the end of the rotating shaft 106 away from the second motor 7 is connected to the other side of the vertical pole frame 6. An upper hopper 104 is provided on one side of the rotating shaft 106, and one end of the upper hopper 104 is threadedly connected to the feed pipe 102.

[0035] When in use, after the pigmented pepper enters the upper kettle body 1, the upper hopper 104 is rotated to separate the upper hopper 104 from the feed pipe 102, and the tube cover 103 is rotatably installed on the feed pipe 102 to seal the interior of the upper kettle body 1 to prevent the liquid inside the upper kettle body 1 from flowing out through the feed pipe 105.

[0036] In this embodiment, one end of the feed pipe 102 is connected to the upper kettle body 1, and the outer side of the feed pipe 102 is fixedly connected to the pipe cover 103 by an elastic rope. The pipe cover 103 is located on one side of the ear plate 101. A water injection pipe 105 is provided on the top of the pipe cover 103, and the water injection pipe 105 is connected to the upper kettle body 1.

[0037] When in use, the elastic rope on the feed pipe 102 has an anti-lost function for the pipe cover 105, and the water injection pipe 105 has a valve to control the opening and closing of the water injection pipe 105.

[0038] In this embodiment, an agitator 4 is provided at one end of the water injection pipe 105, and the agitator 4 is located at the top of the filter 3. The shaft of the agitator 4 passes through the top of the upper kettle body 1 and is fixedly connected to the transmission shaft of the first motor 5. One side of the first motor 5 is fixedly connected to the top of the upper kettle body 1.

[0039] When in use, the transmission shaft of the first motor 5 drives the shaft of the stirrer 4 to rotate, so that the stirrer 4 drives the pigmented pepper and the water flow (or acidic extract) to stir and mix on the upper kettle body 1.

[0040] From the above description, it can be seen that the above-mentioned embodiment of the utility model achieves the following technical effects: after the pigmented pepper enters the upper kettle body 1, the upper hopper 104 is rotated to separate the upper hopper 104 from the feeding pipe 102, and then the pipe cover 103 is rotatably installed on the feeding pipe 102, and the staff starts the second motor 7, and the output shaft of the second motor 7 drives the reactor to rotate 180°, so that the discharge pipe 202 is downward, and then the interior of the upper kettle body 1 is injected with water, heated, and stirred. After the pectin is removed from the pigmented pepper, the second motor 7 is started again, and the output shaft of the second motor 7 drives the rotating shaft 106 on one side of the upper kettle body 1 to rotate. While the rotating shaft 106 rotates, it drives the upper kettle body 1 to rotate on the vertical pole frame 6. When the discharge pipe is downward, the pigmented pepper mixed with pectin is separated through the filter 3, and the filter 3 can be Place the filter cloth, and tie the rope of the filter cloth to the plug plate 301. The pectin is filtered into the lower kettle body 2 through the filter cloth and the filter 3. The control valve 203 of the discharge pipe is opened, and the pectin is discharged into the storage barrel 803 through the discharge pipe for temporary storage. The staff pushes the frame 8 into the bottom of the lower kettle body 2, and the electric telescopic rod 802 on the frame 8 pushes the card plate 801 to move up to the bottom of the lower kettle body 2. When the pectin is discharged, the staff turns the bolt on the ear plate 101 to unseal the upper kettle body 1 and the lower kettle body 2, and starts the electric telescopic rod 802. The electric telescopic rod 802 drives the lower kettle body 2 on the top of the card plate 801 to descend, so that the lower kettle body 2 is separated from the upper kettle body 1. After the pectin is separated, the pigment pepper remains on the filter cloth. The staff loosens the filter cloth and takes the filter cloth and the pigment pepper in the filter cloth, which is conducive to the discharge of the pigment pepper after degumming.

[0041] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A pectin removal device for pigmented peppers, comprising an upper kettle body (1), a lower kettle body (2) and a filter (3), characterized in that: The upper kettle body (1) is provided with a plurality of ear plates (101) on the outside, the ear plates (101) are snap-fitted and connected in the buckle plates (201), the buckle plates (201) and the ear plates (101) are fixedly connected by bolts, the buckle plates (201) are integrally connected to the outside of the lower kettle body (2), the lower kettle body (2) is located at the bottom of the upper kettle body (1), the groove on the top of the lower kettle body (2) is snap-fitted and connected to the bottom of the lower kettle body (2), and the lower kettle body ( 2) An internally movably connected filter (3), wherein a plurality of plug plates (301) are provided at the bottom of the edge of the filter (3), wherein the plug plates (301) are welded to the bottom of the edge of the filter (3), wherein the plug plates (301) are movably plugged into a slot (204), wherein the slot (204) is provided on one side of the top of the lower kettle body (2), wherein the top of the edge of the filter (3) is in contact with one side of the inner wall of the upper kettle body (1), and a feed pipe (202) is provided at the bottom of the filter (3).

2. The pectin removal device for pigmented pepper according to claim 1, characterized in that: One end of the feed pipe (202) is fixedly connected to the bottom of the lower kettle body (2); the outside of the feed pipe (202) is fixedly connected to a control valve (203); the control valve (203) is used to control the opening and closing of the feed pipe (202); a material storage barrel (803) is provided at the bottom end of the feed pipe (202); and the material storage barrel (803) is located at the top of the vehicle frame (8).

3. A pectin removal device for pigmented peppers according to claim 2, characterized in that: A plurality of electric telescopic rods (802) are arranged on the outside of the material storage barrel (803), the bottom of the electric telescopic rod (802) is fixedly connected to the top of the frame (8), and the top of the electric telescopic rod (802) is fixedly connected to the bottom of a card plate (801), and the card plate (801) is located on the top of the material storage barrel (803).

4. The pectin removal device for pigmented pepper according to claim 3, characterized in that: The clamping plate (801) supports the lower kettle body (2); a vertical pole frame (6) is provided on one side of the clamping plate (801); the vertical pole frame (6) is located outside the upper kettle body (1); a plurality of rotating shafts (106) are fixedly connected to the outside of the upper kettle body (1); one end of the rotating shaft (106) passes through the vertical pole frame (6) and is fixedly connected to the output shaft of the second motor (7).

5. The pectin removal device for pigmented pepper according to claim 4, characterized in that: The second motor (7) is fixedly connected to a chassis on one side of the vertical pole frame (6); one end of the rotating shaft (106) away from the second motor (7) is connected to the other side of the vertical pole frame (6); an upper hopper (104) is provided on one side of the rotating shaft (106); one end of the upper hopper (104) is threadedly connected to the feed pipe (102).

6. The pectin removal device for pigmented pepper according to claim 5, characterized in that: One end of the feed pipe (102) is connected through the upper kettle body (1); one side of the outside of the feed pipe (102) is fixedly connected to a pipe cover (103) via an elastic rope; the pipe cover (103) is located on one side of the ear plate (101); a water injection pipe (105) is provided on the top of the pipe cover (103); and the water injection pipe (105) is connected through the upper kettle body (1).

7. The pectin removal device for pigmented pepper according to claim 6, characterized in that: A stirrer (4) is provided at one end of the water injection pipe (105), and the stirrer (4) is located on the top of the filter (3). The shaft of the stirrer (4) passes through the top of the upper kettle body (1) and is fixedly connected to the transmission shaft of the first motor (5), and one side of the first motor (5) is fixedly connected to the top of the upper kettle body (1).

Citation Information

Patent Citations

  • Pectin extractor

    CN211585303U

Cited By

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    CN224490192U