Novel ink-jet ink box
By designing a new type of inkjet cartridge, using a simple structure and assembly process, the existing ink cartridges are solved in complex assembly, high cost and ink leakage problems, achieving higher cost performance and reliability, and being more environmentally friendly.
Patent Information
- Application Number
- CN202421094271.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-17
AI Technical Summary
The assembly process of existing inkjet cartridges is complex, costly, and has the risk of ink leakage and the inability to remove the chip, resulting in high cost and uneco-friendly use.
A new inkjet ink cartridge was designed, with a simple and reliable structure, including ink bottle cap, bottle mouth cap, chip holder and ink bottle. It uses sealing plug and ultrasonic welding to fix it, reducing assembly steps and materials, and improving the cost-effectiveness and reliability of the product.
By simplifying the structure and assembly process, the product cost is reduced, the cost performance is improved, the ink leakage problem is solved, and the chip holder is detachable, extending the service life of the ink cartridge and making it more environmentally friendly.
Smart Images

Figure CN222554562U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing consumables, in particular to a novel inkjet cartridge. Background Art
[0002] An inkjet cartridge is a component in an inkjet printer (including an inkjet multifunction printer) that is used to store printing ink and ultimately complete printing.
[0003] like Figure 1 As shown, the main components of the existing inkjet ink cartridge are the ink bottle cover 10 and the ink bottle 20, the chip holder 30 is installed in the ink cartridge cover 10, the upper cover 40, the middle cover 50 and the lower cover 60 are sequentially installed between the ink bottle cover 10 and the ink bottle 20, the vent pipe 70 is installed in the ink bottle 20 through the lower cover 60, and a sealing ring 80 is provided between the middle cover 50 and the lower cover 60. The materials of the ink bottle cover 10, the chip holder 30, the upper cover 40, the middle cover 50, the lower cover 60, the vent pipe 70 and the ink bottle 20 are all PP plastic, and the material of the sealing ring 80 is silicone.
[0004] The assembly process of the ink cartridge is:
[0005] S1. First install the vent pipe into the corresponding hole of the lower cover, and then weld the lower cover to the ink bottle by ultrasonic welding;
[0006] S2, filling the ink bottle with ink;
[0007] S3, install the sealing ring on the top of the lower cover, and then ultrasonically weld the middle cover to the lower cover to cover the sealing ring;
[0008] S4, welding the upper cover to the middle cover by ultrasonic welding;
[0009] S5. After the chip holder is installed and fixed inside the ink bottle cap, the ink bottle cap is pressed onto the ink bottle and sealed to complete the assembly.
[0010] The above structure has the following defects:
[0011] 1. There are too many material accessories and the product cost is too high;
[0012] 2. The corresponding assembly process is complex and has many steps, resulting in high process costs and affecting the yield and reliability of the product;
[0013] 3. Too many parts are fixed and sealed by ultrasonic welding, which requires high performance of ultrasonic waves and further increases the process cost;
[0014] 4. There is a high risk of ink leakage during transportation and storage;
[0015] 5. Since the chip holder and the chip are to be installed inside the ink bottle cap, if there is an abnormality in the chip, the chip cannot be taken out and the entire ink cartridge must be scrapped, resulting in high cost of use and is not environmentally friendly. Utility Model Content
[0016] In order to overcome the shortcomings of the prior art, the purpose of the utility model is to provide a new inkjet cartridge with a simpler and more reliable structure. At the same time, another purpose of the utility model is to provide an assembly process for the new ink cartridge, reduce assembly steps, reduce process costs, and improve product yield.
[0017] In order to solve the above problems, the technical solutions adopted by the utility model are as follows:
[0018] A novel inkjet cartridge comprises: an ink bottle cap, a bottle mouth cover, a chip seat and an ink bottle, wherein the ink bottle is used to contain ink, the sealing plug is used to seal the bottle mouth of the ink bottle, the bottle mouth cover is sleeved on the sealing plug, the ink bottle cap is used to be fixedly buckled on the upper end of the ink bottle, the bottle mouth of the ink bottle cap is sleeved on the bottle mouth cover, and the chip seat is detachably mounted on the ink bottle cap.
[0019] In some embodiments, the chip seat is used to install a chip, and a mounting window is provided on one side of the ink bottle cover, and the chip seat can be installed into the inner side of the ink bottle cover through the mounting window.
[0020] In some embodiments, an elastic deformation part is provided on each of the left and right sides of the chip seat. When the chip seat is installed in the ink bottle cap, the elastic deformation part shrinks and deforms. After the chip seat is installed in the ink bottle cap, the elastic deformation part returns to its original position and presses against the inner wall of the ink bottle cap to fix the chip seat. The chip seat has an anti-reverse installation design: one side of the chip seat is intact without an opening, and the other side is provided with an opening. The convex rib of the ink bottle cap matches the chip seat. When the chip seat is correctly installed in place, the convex rib extends into the opening of the chip seat, otherwise the chip seat cannot be installed.
[0021] In some embodiments, the top surface of the sealing plug is provided with two groove portions, the bottom of the groove portion is provided with a countersunk hole, the countersunk hole corresponds to the ink suction nozzle of the printer, and the lower portion of the sealing plug is provided with two blind tubes, the two blind tubes respectively correspond to the two countersunk holes up and down, the interlayer between the upper end of the blind tube and the lower end of the countersunk hole is a sealing layer, the lower ends of the two blind tubes are both open and extend into the ink bottle, wherein one blind tube is used as an ink absorption channel and the other blind tube is used as an air channel, the bottom of the other blind tube extends downward, protrudes from the lower end surface of the ink absorption channel, and extends deeper into the ink bottle.
[0022] In some embodiments, the outer circumferential surface of the sealing plug is provided with an annular sealing shoulder coaxial with the sealing plug, and the bottom surface of the annular sealing shoulder is recessed upward to form an annular sealing port.
[0023] In some embodiments, the main body of the bottle cap is cylindrical, and a countersunk portion is provided at the upper inner portion of the bottle cap, and the countersunk portion divides the inner cavity of the bottle cap into two parts, an upper part and an lower part. The countersunk portion is provided with two circular holes, and the two circular holes are coaxial with the two countersunk holes of the sealing plug, respectively. The bottom outer wall of the bottle cap is provided with an annular shoulder protruding outward, and in the installed ink cartridge, the annular shoulder is pressed by the ink bottle cap.
[0024] In some embodiments, the ink bottle includes a bottle body and a bottle mouth, and the top of the bottle mouth is provided with an upwardly protruding annular convex portion, and the annular convex portion is used to match the annular sealing mouth of the sealing plug. Further, the top outer wall of the bottle body is provided with a plurality of buckle positions at intervals, and the buckle positions are used to buckle with the ink bottle cap. Further, the lower part of the bottle body is provided with a window as a hand-holding position. In some embodiments, the top of the bottle body is provided with an ink bottle cap mounting position, and the ink bottle cap mounting position is an annular shallow groove formed by the top outer wall of the bottle body being recessed circumferentially toward the axial direction of the bottle body, and the buckle position is provided on the annular shallow groove.
[0025] In some embodiments, the ink bottle cap comprises a bottle mouth and a cap body. The inner wall of the cap body is provided with a plurality of buckle positions, and the buckle positions are used to match and buckle with the buckle positions of the ink bottle one by one.
[0026] Compared with the prior art, the beneficial effects of the present invention are:
[0027] 1. Fewer material parts and lower product cost, making the product more cost-effective;
[0028] 2. The ultrasonic welding of the bottle cap has no airtightness requirement and only has a reinforcement function, and has low requirements for ultrasonic equipment and technology;
[0029] 3. The product structure is simple and reasonable, which is conducive to batch and automated production;
[0030] 4. The sealing plug + ultrasonic welding fixation method is used to solve the traditional ink leakage problem.
[0031] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 and Figure 2 They are respectively a schematic diagram of the exploded structure and a cross-sectional view of the product of the inkjet cartridge described in the background art;
[0033] Figure 3 and Figure 4 They are respectively a schematic diagram of the exploded structure and a cross-sectional view of the product of the inkjet cartridge according to the embodiment of the utility model;
[0034] Figure 5-7 They are respectively a cross-sectional view of the sealing plug in use, a three-dimensional structural schematic diagram, and a three-dimensional structural schematic diagram when inverted according to an embodiment of the utility model;
[0035] Figure 8 , 9 They are respectively a schematic diagram of the three-dimensional structure of the bottle cap in use and a schematic diagram of the three-dimensional structure when inverted according to an embodiment of the utility model;
[0036] Fig.10 This is a schematic diagram of the three-dimensional structure of the ink bottle according to an embodiment of the utility model;
[0037] Figure 11-12 Schematic diagram of the three-dimensional structure of the ink bottle cap according to the embodiment of the utility model at two angles;
[0038] Figure 13-14 The three-dimensional structural schematic diagrams of the chip holder according to the embodiment of the utility model are shown in two angles. DETAILED DESCRIPTION
[0039] This embodiment provides a novel inkjet ink cartridge, such as Figure 3 and 4 As shown, it comprises: an ink bottle cap 1, a bottle mouth cap 2, a chip seat 3 and an ink bottle 4, and a sealing plug 5 is arranged between the bottle mouth cap 2 and the ink bottle 4. The materials of the ink bottle cap 1, the chip seat 3, the bottle mouth cap 2 and the ink bottle 4 are all made of PP plastic, and the material of the sealing plug 5 is made of silicone. The ink bottle 4 is used to contain ink, the sealing plug 5 is used to seal the bottle mouth of the ink bottle 4, the bottle mouth cap 2 is sleeved outside the sealing plug 5, the ink bottle cap 1 is used to be fixedly buckled on the upper end of the ink bottle 4, and the chip seat 3 is embedded in one side of the ink bottle cap 1. A chip 300 is arranged in the chip seat 3, and the chip 300 can be removed from the chip seat 3.
[0040] like Figure 5-7 As shown, the structure of the sealing plug 5 of this embodiment is described in detail as follows:
[0041] The sealing plug 5 is integrally formed, and two grooves 51 are symmetrically provided on the top surface of the sealing plug 5. The function of the grooves 51 is to contain a small amount of ink overflowing from the print head when the ink cartridge is taken out, thereby solving the problem that this small amount of ink affects the appearance of the ink cartridge and even pollutes the user.
[0042] The bottom of the groove 51 is provided with a circular countersunk hole 511 matching the printer, and the center spacing of the circular countersunk hole 511 is consistent with the spacing of the two nozzles of the printer. The portion 1.0-1.5MM below the bottom of the circular countersunk hole 511 is set as a sealing layer 52, which is a complete sealing layer without a punching cut to ensure that the product does not leak ink during transportation. After the product enters the machine, the ink suction needle of the print head pierces the sealing layer 52. The bottom of the sealing plug 5 extends downward to form two blind tubes 541 and 542, which correspond to the two circular countersunk holes 511 respectively. The top surface of the blind tubes 541 and 542 is the bottom surface of the sealing layer 5. The lower ends of the blind tubes 541 and 542 are open and extend into the ink bottle 4. After the sealing layer 52 is pierced, the upper end of the blind tube communicates with the circular countersunk hole 511, and the blind tube becomes a through tube. The blind tube 541 is used as an ink absorption channel, connected to the ink in the ink bottle 4, and the bottom of the blind tube 542 extends downward, which is longer than the ink channel extending into the ink bottle 4, and is used as an air channel.
[0043] An annular sealing shoulder 53 coaxial with the sealing plug 5 is provided on the outer circumferential surface of the sealing plug 5 , and the bottom surface of the annular sealing shoulder 53 is recessed upward to form an annular sealing opening 531 .
[0044] A plurality of vertical strip-shaped positioning protrusions 532 are arranged at intervals on the outer circumferential surface of the annular sealing shoulder 53 , and a guiding inclined surface is arranged at the installation entrance of the strip-shaped positioning protrusions 532 .
[0045] like Figure 8 , 9 As shown, the structure of the bottle cap 2 of this embodiment is described in detail as follows:
[0046] The main body of the bottle cap 2 is cylindrical. According to the installation direction of the bottle cap 2, a sink portion 21 is provided in the upper part of the bottle cap 2, that is, in the position of the bottle cap 2 closer to the top of the bottle cap 2. The sink portion 21 divides the inner cavity of the bottle cap 2 into two parts, upper and lower. The sink portion 21 is provided with two circular holes 22, which are coaxial with the two countersunk holes 511 of the sealing plug 5, and the circular hole 22 is provided with an inclined inlet at the entrance of the installation direction. The bottom of the outer wall of the bottle cap 2 is provided with an annular shoulder 23 protruding outward. After the bottle cap 2 is welded to the ink bottle 4, the annular shoulder 23 is pressed by the ink bottle cap 1. The bottom surface of the bottle cap 2 is provided with an ultrasonic welding line 24, which is specifically located directly below the force-bearing circumferential wall of the bottle cap 2. Preferably, the cross section of the ultrasonic welding line 24 is an isosceles triangle. The inner wall of the bottle mouth cover 2 is provided with a plurality of vertical inner grooves 25 at intervals, and the inner grooves 25 cooperate with the strip-shaped positioning protrusions 532 of the sealing plug 5 for positioning.
[0047] like Fig.10 As shown, the structure of the ink bottle 4 of this embodiment is described in detail as follows:
[0048] The ink bottle 4 comprises a bottle body 41 and a bottle mouth 42, wherein the bottle mouth 42 is circular; an annular convex portion 421 protruding upward is provided on the top of the bottle mouth 42, and the annular convex portion 421 is used to seal and match with the annular sealing opening 531 of the sealing plug 5. A plurality of vertical fixing portions are arranged at intervals on the outer circular surface of the bottle mouth 42, and the upper half of each fixing portion is arranged as a vertical groove 422, and the lower half is arranged as a vertical convex rib 423, and the convex rib 422 is used to match and position with the inner groove 25 of the bottle mouth cover 2; a plurality of buckle positions 411 are arranged at intervals on the top outer wall of the bottle body 41, and the buckle positions 411 are used to buckle and match with the ink bottle cover 1, and a window 43 is opened at the bottom of the bottle body 41, and the window is a special-shaped hand-pull position matching with human fingers.
[0049] Preferably, an ink bottle cap mounting position 412 is provided on the top of the bottle body 41, which is an annular shallow groove formed by the top outer wall of the bottle body 41 being recessed circumferentially toward the axial direction of the bottle body 41, and the buckle position 411 is provided on the groove wall of the annular shallow groove.
[0050] like Fig.11 , 12 As shown, the structure of the ink bottle cap 1 of this embodiment is described in detail as follows:
[0051] The ink bottle cap 1 comprises a bottle mouth 11 and a cover body 12. The inner wall of the cover body 12 is provided with a plurality of snap-in positions 122, which are used to match and snap-in with the snap-in positions 411 of the ink bottle 4 one by one. During installation, the bottle mouth 11 is sleeved on the outside of the bottle mouth cap 2; the cover body 12 is buckled on the top of the bottle body 41 of the ink bottle 4, and matches with the ink bottle cap installation position 412. An installation window 123 is provided on one side of the top of the cover body 12, and the chip holder 3 is installed in the ink bottle cap 1 through the installation window 123.
[0052] like Fig.13 , 14 As shown, the structure of the chip holder 3 of this embodiment is described in detail as follows:
[0053] An elastic deformation part 31 is provided on each of the left and right sides of the chip seat 3. When the chip seat 3 is installed into the ink bottle cap 1 through the installation window 123, the elastic deformation part 31 shrinks and deforms. After the chip seat 3 is installed into the ink bottle cap 1, the elastic deformation part 31 returns to its original position and presses against the inner wall of the ink bottle cap 1, so that the chip seat 3 is fixed. The chip seat 3 has an anti-reverse installation design: one side of the chip seat 3 is intact without an opening, and the other side is provided with an opening 32. The convex rib 13 of the ink bottle cap 1 matches the chip seat 3. When the chip seat 3 is correctly installed in place, the convex rib 13 extends into the opening of the chip seat 3, otherwise the chip seat 3 cannot be installed. When the chip seat 3 needs to be removed from the ink bottle cap 1, the elastic deformation parts 31 on both sides are shrunk and deformed by external force, and the chip seat 3 is taken out, and then the chip seat and / or the chip in the chip seat 3 are replaced or other operations are performed.
[0054] The assembly process of the inkjet cartridge of this embodiment includes the following steps:
[0055] S1, filling ink into the ink bottle 4;
[0056] S2, sealingly setting the sealing plug 5 at the bottle mouth of the ink bottle 4 to form a sealed bottle mouth;
[0057] S3, welding the bottle cap 2 to the sealed bottle mouth of the ink bottle 4 by ultrasonic wave;
[0058] S4, buckle the ink bottle cap 1 onto the upper end of the ink bottle 4;
[0059] S5 , installing the chip holder 3 from the outside of the ink bottle cap 1 to the hollow part of the ink bottle cap 1 .
[0060] The ink cartridge of this embodiment has the following advantages:
[0061] 1. Fewer material parts and lower product cost, making the product more cost-effective;
[0062] 2. The ultrasonic welding of the bottle cap does not require airtightness, it is only for reinforcement, and the requirements for ultrasonic waves are low;
[0063] 3. The product structure is simple and reasonable, with fewer manufacturing processes and lower process costs. It can be produced on an automatic line. In addition, since the number of processes for automated equipment is small, the cost of automated equipment is reduced, which is beneficial to energy conservation and environmental protection.
[0064] 4. The installation of the chip holder is the last installation process. The chip is designed to be installed and removable. When the chip is abnormal or needs to be upgraded, the chip holder can be removed from the outside of the ink bottle cap, and then the chip can be removed for operation. After the operation is completed, the chip is installed in the chip holder and the chip holder is installed on the ink bottle cap. The ink cartridge and chip can be reused, which is more environmentally friendly.
[0065] 7. Since the structure uses a sealing plug + ultrasonic welding fixation method, the ink leakage problem of the existing structure is solved.
[0066] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A new type of inkjet cartridge, characterized in that: include: An ink bottle cap, a bottle mouth cap, a chip holder and an ink bottle, wherein a sealing plug is provided between the bottle mouth cap and the ink bottle, the ink bottle is used to contain ink, the sealing plug is used to seal the bottle mouth of the ink bottle, the bottle mouth cap is sleeved outside the sealing plug, the ink bottle cap is used to be fixedly buckled on the upper end of the ink bottle, the bottle mouth of the ink bottle cap is sleeved on the bottle mouth cap, and the chip holder is detachably mounted on the ink bottle cap.
2. The new inkjet cartridge according to claim 1, characterized in that: The chip seat is used to install the chip, and a mounting window is provided on one side of the ink bottle cover, and the chip seat can be installed into the inner side of the ink bottle cover through the mounting window.
3. The new inkjet cartridge according to claim 2, characterized in that: An elastic deformation part is respectively provided on the left and right sides of the chip seat. When the chip seat is installed in the ink bottle cap, the elastic deformation part shrinks and deforms. After the chip seat is installed in the ink bottle cap, the elastic deformation part returns to its original position and presses against the inner wall of the ink bottle cap to fix the chip seat. When the chip seat needs to be removed from the ink bottle cap, the elastic deformation parts on both sides of the chip seat shrink and deform by external force, and the chip seat is taken out.
4. The new inkjet cartridge according to claim 3, characterized in that: The chip seat has an anti-reverse installation design: one side of the chip seat is intact without an opening, and the other side is provided with an opening. The inner wall of the ink bottle cover is provided with a convex rib. When the chip seat is correctly installed in place, the convex rib extends into the opening of the chip seat.
5. The novel inkjet cartridge according to claim 1, characterized in that: The top surface of the sealing plug is provided with two grooves, and the bottom of the groove is provided with a countersunk hole, which corresponds to the ink suction nozzle of the printer. The lower part of the sealing plug is provided with two blind tubes, and the two blind tubes correspond to the two countersunk holes respectively. The interlayer between the upper end of the blind tube and the lower end of the countersunk hole is a sealing layer. The lower ends of the two blind tubes are both opened and extend into the ink bottle, wherein one blind tube is used as an ink suction channel and the other blind tube is used as an air channel. The bottom of the other blind tube extends downward, protrudes from the lower end surface of the ink suction channel, and extends deeper into the ink bottle.
6. The new inkjet cartridge according to claim 5, characterized in that: The outer circumferential surface of the sealing plug is provided with an annular sealing shoulder coaxial with the sealing plug, and the bottom surface of the annular sealing shoulder is recessed upward to form an annular sealing opening.
7. The novel inkjet cartridge according to claim 1, characterized in that: The main body of the bottle cap is cylindrical, and a countersunk portion is provided on the upper inner portion of the bottle cap, and the countersunk portion divides the inner cavity of the bottle cap into two parts, an upper part and an lower part. The countersunk portion is provided with two circular holes, and the two circular holes are coaxial with the two countersunk holes of the sealing plug, respectively. The bottom outer wall of the bottle cap is provided with an annular shoulder protruding outward, and in the installed ink cartridge, the annular shoulder is pressed by the ink bottle cap.
8. The novel inkjet cartridge according to claim 1, characterized in that: The ink bottle comprises a bottle body and a bottle mouth, the top of the bottle mouth is provided with an upwardly protruding annular convex portion, and the annular convex portion is used to match the annular sealing mouth of the sealing plug; a plurality of buckle positions are spaced apart on the top outer wall of the bottle body, and the buckle positions are used to buckle with the ink bottle cap.
9. The novel inkjet cartridge according to claim 1, characterized in that: The ink bottle cap comprises a bottle mouth and a cap body, wherein the inner wall of the cap body is provided with a plurality of buckle positions, and the buckle positions are used to be matched and buckled with the buckle positions of the ink bottle one by one.
Citation Information
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