Pneumatic plugging device for automobile brake hose
By designing a pneumatic plug-in device, the efficient assembly of automobile brake hoses is achieved using electric cylinders and guide rail components, solving the problem of labor-intensive and time-consuming assembly by manpower and improving efficiency and safety.
Patent Information
- Application Number
- CN202420583799.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-25
AI Technical Summary
During the assembly process of existing automobile brake hoses, manpower assembly is labor-intensive and time-consuming, affecting efficiency, and the existing technology has not effectively solved this problem.
A pneumatic plug-in device is designed, including positioning components, guide rail components and joint components, assemble the joint hose through the electric cylinder, use the guide rail components to ensure the sleeve is inserted into the hose accurately, and adapt to different products through disassembly plates and clamping joint tooling.
Through the pressure assembly of electric cylinders, manpower is reduced and assembly efficiency is improved. The guide rail components ensure the accuracy and safety of insertion, reduce the risk of hose wear, make the intubation process simple and easy, and solve the time-consuming and labor-intensive problem.
Smart Images

Figure CN222569811U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to the technical field of automobile brake pipes, in particular to a pneumatic plug-in device for automobile brake hoses. Background technology:
[0002] Automobile brake hose (commonly known as brake pipe) is a component used in the automobile braking system. Its main function is to transfer the braking medium during automobile braking to ensure that the braking force is transmitted to the automobile brake shoe or brake caliper to generate braking force, so that the brake is effective at any time.
[0003] Chinese patent CN204341009U discloses a fixing device for automobile brake hose, including a pipe joint for connecting the brake hose to the brake hard pipe of the automobile, the middle part of the pipe joint has an annular card slot and a stopper; it also includes an L-shaped connecting plate and a U-shaped card, the connecting plate has a fixed part and a hanging part formed by integral bending, and the middle part of the hanging part has a notch; the card includes two elastic arms formed in one piece and a connecting part connecting the two elastic arms, each elastic arm is in an arch shape with a high middle and low ends; the fixed part is fixed to the frame of the automobile to suspend the hanging part, the pipe joint is inserted into the notch of the hanging part, the stopper is stopped at one side of the hanging part, the U-shaped card is inserted into the card slot, and the two elastic arms of the U-shaped card are stopped between the card slot and the other side of the hanging part. The patent has the advantages of easy installation, simple operation, reliable fixation and low cost.
[0004] The assembly of brake pipe joints is an indispensable step in the brake pipe process. At present, the most commonly used method is marking and manual assembly. Although the existing manual assembly can complete the assembly, due to the influence of the dimensional tolerance of the joint core, it is laborious and time-consuming to insert the hose, which seriously affects the efficiency. The patent does not propose a solution to this problem. Utility model content:
[0005] The purpose of the utility model is to provide a pneumatic plug-in device for automobile brake hose in order to solve the above problems. The device utilizes the cooperation of a positioning component, a guide rail component and a connector component to achieve the effect of easy assembly and solve the problems mentioned in the background technology.
[0006] In order to solve the above problems, the utility model provides a technical solution:
[0007] A pneumatic plug-in device for an automobile brake hose comprises a device body, the top of the device body is fixedly connected to a U-shaped frame, the inner side of the U-shaped frame is provided with a positioning assembly, the interior of the device body is provided with a guide rail assembly, the top of the guide rail assembly is detachably connected to a joint assembly, and the top of the U-shaped frame is fixedly connected to a protective box.
[0008] As a preferred solution of the utility model, the positioning assembly includes an electric cylinder, one of which is fixedly connected inside the protective box, and the bottom end of the electric cylinder extends to the inside of the U-shaped frame, and the other electric cylinder is fixedly connected inside the device body, and the top end of the electric cylinder extends to the inside of the U-shaped frame.
[0009] As a preferred solution of the utility model, a first hose clamping tool is fixedly connected to the bottom end of one of the electric cylinders and located on the inner side of the U-shaped frame, and a second hose clamping tool is fixedly connected to the top end of the other electric cylinder and located on the inner side of the U-shaped frame, and arc grooves are provided inside the first hose clamping tool and the second hose clamping tool.
[0010] As a preferred solution of the utility model, the guide rail assembly includes a movable groove, two of the movable grooves are arranged inside the device body, the inside of the device body is rotatably connected to two gears, and the two gears are fixedly connected by a connecting shaft.
[0011] As a preferred solution of the utility model, a drive motor is fixedly connected to the outside of the device body, and the output shaft of the drive motor extends to the inside of the device body and is fixedly connected to one of the gears, the outsides of the two gears are meshed with racks, the tops of the two racks are fixedly connected to connecting pieces, the tops of the two connecting pieces are fixedly connected to fixing plates, and a mounting plate is fixedly connected between the two fixing plates.
[0012] As a preferred solution of the utility model, the joint assembly includes a disassembly plate, which is detachably connected to the top of the mounting plate, the internal threads of the disassembly plate are connected to a plurality of fixing bolts, and the bottom end of each of the fixing bolts extends into the interior of the mounting plate, the top of the disassembly plate is fixedly connected to a clamping joint tooling, and a joint groove is provided inside the clamping joint tooling.
[0013] The beneficial effects of the utility model are as follows: the joint hose is assembled by applying pressure through the electric cylinder, which reduces manpower and improves efficiency; the guide rail assembly ensures that the sleeve is accurately inserted into the hose, thereby ensuring the concentricity of the hose and the joint and reducing the risk of the hose being worn, making insertion simple and easy; the tooling can be replaced for different products through the disassembly plate; the product is accurately clamped through the gap between the first hose clamping tooling and the second hose clamping tooling; and the chamfer ensures that the product will not be damaged during the working process, which perfectly solves the problem of time-consuming and labor-intensive insertion. Description of the drawings:
[0014] For ease of explanation, the present invention is described in detail by the following specific implementations and drawings.
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the connector assembly of the utility model;
[0017] Figure 3 It is a schematic diagram of the positioning component of the utility model;
[0018] Figure 4 It is a schematic diagram of the meshing of the gear and rack of the utility model.
[0019] In the figure: 1. Device body; 2. U-shaped frame; 3. Protection box; 4. Positioning assembly; 41. Electric cylinder; 42. First hose clamping tool; 43. Second hose clamping tool; 44. Arc groove; 5. Guide rail assembly; 51. Movable groove; 52. Drive motor; 53. Gear; 54. Rack; 55. Connector; 56. Fixed plate; 57. Mounting plate; 6. Connector assembly; 61. Disassembly plate; 62. Fixing bolt; 63. Connector clamping tool; 64. Connector groove. Specific implementation method:
[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0021] Example:
[0022] See also Figure 1 - Figure 4The utility model provides a technical solution: a pneumatic plug-in device for automobile brake hose, comprising a device body 1, a U-shaped frame 2 is fixedly connected to the top of the device body 1, a positioning assembly 4 is arranged on the inner side of the U-shaped frame 2, a guide rail assembly 5 is arranged inside the device body 1, a joint assembly 6 is detachably connected to the top of the guide rail assembly 5, a protective box 3 is fixedly connected to the top of the U-shaped frame 2, the positioning assembly 4 comprises an electric cylinder 41, one of the electric cylinders 41 is fixedly connected to the inside of the protective box 3, and the bottom end of the electric cylinder 41 extends to the inside of the U-shaped frame 2, another electric cylinder 41 is fixedly connected to the inside of the device body 1, and the top end of the electric cylinder 41 extends to the inside of the U-shaped frame 2, and the bottom end of one of the electric cylinders 41 and the inside of the U-shaped frame 2 is fixedly connected to a first clamping hose. The top of the other electric cylinder 41 is fixedly connected with a second hose clamping fixture 43 located on the inner side of the U-shaped frame 2. The first hose clamping fixture 42 and the second hose clamping fixture 43 are both provided with arc grooves 44 inside. First, the hose is placed between the first hose clamping fixture 42 and the second hose clamping fixture 43, and the two electric cylinders 41 are started. The first hose clamping fixture 42 and the second hose clamping fixture 43 are driven by the electric cylinders 41 to fit together and approach each other, so that the first hose clamping fixture 42 and the second hose clamping fixture 43 clamp the hose. At this time, the arc grooves 44 in the first hose clamping fixture 42 and the second hose clamping fixture 43 wrap the hose, and chamfers are provided inside, so that the hose will not be clamped during work, which protects the hose and reduces damage to the hose.
[0023] Furthermore, the guide rail assembly 5 includes a movable groove 51, and two movable grooves 51 are both arranged inside the device body 1. Two gears 53 are rotatably connected inside the device body 1, and the two gears 53 are fixedly connected by a connecting shaft. The outside of the device body 1 is fixedly connected with a driving motor 52, and the output shaft of the driving motor 52 extends to the inside of the device body 1 and is fixedly connected to one of the gears 53. The outsides of the two gears 53 are meshed with racks 54, and the tops of the two racks 54 are fixedly connected with connecting members 55, and the tops of the two connecting members 55 are fixedly connected with fixing plates 56, and a mounting plate 57 is fixedly connected between the two fixing plates 56. The joint assembly 6 includes a disassembly plate 61, and the disassembly plate 61 is detachably connected to the top of the mounting plate 57. The internal thread of the disassembly plate 61 is connected with a plurality of fixing bolts 62, and the bottom end of each fixing bolt 62 extends into the inside of the mounting plate 57. The top of the disassembly plate 61 is fixedly connected with a card joint tooling 63, and the inside of the card joint tooling 63 is provided with a joint groove 64. The card joint tooling 63 is passed through the disassembly plate 61. Use fixing bolts 62 to install it on the mounting plate 57, then place the joint in the joint groove 64, start the driving motor 52, and drive one of the gears 53 to rotate through the driving motor 52. When one of the gears 53 rotates, the other gear 53 is driven to rotate through the connecting shaft. When the two gears 53 rotate at the same time, the rack 54 meshing therewith will be driven to move horizontally in the movable groove 51, so that the joint in the joint groove 64 moves toward the direction of the hose, slides to a specified distance, and the sleeve is completely inserted into the hose. Thus, the joint hose is assembled by applying pressure through the electric cylinder 41, which reduces manpower and improves efficiency. The guide rail assembly 5 ensures that the sleeve is accurately inserted into the hose, thereby ensuring the concentricity of the hose and the joint, and reducing the risk of the hose being worn, making the insertion of the tube simple and easy. The disassembly plate 61 can replace the tooling for different products, and the product is accurately clamped by the gap between the first hose clamping tooling 42 and the second hose clamping tooling 43. There is also a chamfer to ensure that the product will not be damaged during the work process, which perfectly solves the problem of time-consuming and labor-intensive insertion of the tube.
[0024] In summary: when in use, first place the hose between the first hose clamping fixture 42 and the second hose clamping fixture 43, start the two electric cylinders 41, and use the electric cylinder 41 to drive the first hose clamping fixture 42 and the second hose clamping fixture 43 to fit together and approach each other, so that the first hose clamping fixture 42 and the second hose clamping fixture 43 clamp the hose. At this time, the arc groove 44 in the first hose clamping fixture 42 and the second hose clamping fixture 43 wraps the hose, and the inside is chamfered, so that the hose will not be clamped during work, which protects the hose and reduces damage to the hose. Subsequently, the clamping joint fixture 63 is installed on the mounting plate 57 through the disassembly plate 61 using the fixing bolts 62, and then the joint is placed in the joint groove 64, and the drive motor 52 is started to drive one of the gears 53 to rotate. When one of the gears 53 is driven to rotate, When the gear 53 rotates, it drives another gear 53 to rotate through the connecting shaft. When the two gears 53 rotate at the same time, it drives the meshing rack 54 to move horizontally in the movable groove 51, so that the joint in the joint groove 64 moves toward the direction of the hose and slides to the specified distance. The sleeve is completely inserted into the hose. Thus, the joint hose is assembled by applying pressure through the electric cylinder 41, which reduces manpower and improves efficiency. The guide rail assembly 5 ensures that the sleeve is accurately inserted into the hose, thereby ensuring the concentricity of the hose and the joint and reducing the risk of hose wear, making insertion simple and easy. The disassembly plate 61 can replace the tooling for different products. The product is accurately clamped by the gap between the first hose clamping tooling 42 and the second hose clamping tooling 43, and the chamfer ensures that the product will not be damaged during the work process, which perfectly solves the problem of time-consuming and labor-intensive insertion.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pneumatic plug-in device for a vehicle brake hose, comprising a device body (1), characterized in that: The top of the device body (1) is fixedly connected to a U-shaped frame (2), a positioning assembly (4) is provided on the inner side of the U-shaped frame (2), a guide rail assembly (5) is provided inside the device body (1), a joint assembly (6) is detachably connected to the top of the guide rail assembly (5), and a protective box (3) is fixedly connected to the top of the U-shaped frame (2).
2. A pneumatic plug-in device for automobile brake hose according to claim 1, characterized in that: The positioning assembly (4) comprises an electric cylinder (41), wherein one of the electric cylinders (41) is fixedly connected inside the protective box (3), and the bottom end of the electric cylinder (41) extends to the inside of the U-shaped frame (2), and the other electric cylinder (41) is fixedly connected inside the device body (1), and the top end of the electric cylinder (41) extends to the inside of the U-shaped frame (2).
3. A pneumatic plug-in device for automobile brake hose according to claim 2, characterized in that: A first hose clamping tool (42) is fixedly connected to the bottom end of one of the electric cylinders (41) and is located inside the U-shaped frame (2), and a second hose clamping tool (43) is fixedly connected to the top end of the other electric cylinder (41) and is located inside the U-shaped frame (2), and arc grooves (44) are provided inside the first hose clamping tool (42) and the second hose clamping tool (43).
4. A pneumatic plug-in device for automobile brake hose according to claim 1, characterized in that: The guide rail assembly (5) comprises a movable groove (51), wherein two movable grooves (51) are both arranged inside the device body (1), and two gears (53) are rotatably connected inside the device body (1), and the two gears (53) are fixedly connected via a connecting shaft.
5. A pneumatic plug-in device for automobile brake hose according to claim 4, characterized in that: The outside of the device body (1) is fixedly connected to a driving motor (52), and the output shaft of the driving motor (52) extends into the inside of the device body (1) and is fixedly connected to one of the gears (53), the outsides of the two gears (53) are meshedly connected to racks (54), the tops of the two racks (54) are fixedly connected to connecting members (55), the tops of the two connecting members (55) are fixedly connected to fixing plates (56), and a mounting plate (57) is fixedly connected between the two fixing plates (56).
6. A pneumatic plug-in device for automobile brake hose according to claim 1, characterized in that: The joint assembly (6) comprises a disassembly plate (61), the disassembly plate (61) being detachably connected to the top of the mounting plate (57), the internal thread of the disassembly plate (61) being connected to a plurality of fixing bolts (62), and the bottom end of each fixing bolt (62) extending into the interior of the mounting plate (57), the top of the disassembly plate (61) being fixedly connected to a clamping joint tool (63), and the interior of the clamping joint tool (63) being provided with a joint groove (64).
Citation Information
Patent Citations
Fixing device for car brake hose
CN204341009U