Small-sized dustproof wire-to-wire plate
By designing small dust-proof wire-to-board, using plastic body, dust-proof cover and ultrasonic welding technology, the problems of large number of traditional wire-to-board connectors, large space and weak current-carrying capacity are solved, and the effects of miniaturization and high current-carrying are achieved.
Patent Information
- Application Number
- CN202420602420.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-27
AI Technical Summary
Traditional wire-to-board connectors cannot meet the design requirements of miniaturization and high current carrying capacity due to the large number of pins, large space occupied and weak current carrying capacity.
A small dust-proof wire-to-plate is designed, using a plastic body and a three-sided closed dust cover, connected by dovetail slot and snap buckle, built-in TPA limit structure and anti-pull assembly, combined with ultrasonic welding technology, reduce the number of pins but improve current carrying capacity.
It realizes a small structural size, strong current carrying capacity (up to 140A/Pin), has flexible choices for left and right exits, and has dust and short circuit protection functions, which improves the reliability and safety of the connection.
Smart Images

Figure CN222601506U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire-to-board connectors, in particular to a small dustproof wire-to-board connector. Background Art
[0002] As a switching component, the power connector can be used on power supply chassis and other equipment that requires switching, and can be used in communication, server, power supply and other wiring harness transmission and other aspects.
[0003] Traditional wire-to-board power connectors are limited by product size, space and rated current. In actual applications, they have disadvantages such as large number of pins, large space occupied and weak current carrying capacity. They do not meet the current era's miniaturization and functional design requirements. This new solution can reduce the number of terminal pins while maintaining a high current carrying capacity.
[0004] Therefore, we propose a small dust-proof wire-to-board to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a small dustproof wire-to-board to solve the problems raised by the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a small dustproof wire-to-board, comprising a main body and a dustproof cover arranged on the main body, a wiring harness A is arranged at the rear side of one side of the main body, and a wiring harness B is arranged at the rear side of one side of the main body, and the wiring harness A and the wiring harness B are arranged horizontally, and the inner ends of the wiring harness A and the wiring harness B are both provided with terminals, a TPA is arranged at one side of the inner cavity of the main body, which plays a role of limiting the terminals, and an anti-pull component is installed on one side of the dustproof cover.
[0007] Preferably, the main body is made of plastic.
[0008] Preferably, the dust cover is closed on three sides to prevent dust from entering the inner cavity of the main body.
[0009] Preferably, the dust cover is connected to the main body via a dovetail groove and multiple buckles, which prevent the dust cover from falling off, make it easy to disassemble, and fix the wiring harness A and the wiring harness B.
[0010] Preferably, the terminal material thickness is 0.70 mm, and a flat or bent structure design is adopted.
[0011] Preferably, the terminal is divided into two pieces, left and right.
[0012] Preferably, the anti-pull assembly includes an L-shaped plate fixedly installed on one side of the front and rear sides of the dust cover and a sliding block slidably installed on the upper and lower sides of the inner side of the L-shaped plate, a semicircular card plate A is commonly provided on the upper and lower sides of the opposite side of the L-shaped plate, and the inner side of the sliding block is fixedly installed on the adjacent semicircular card plate A, the front and rear sides of the top of the semicircular card plate A are respectively connected with semicircular card plates B by bolts, the semicircular card plate A and the semicircular card plate B are respectively clamped on the adjacent wiring harness A and wiring harness B, a rectangular plate is fixedly installed on the inner side of the L-shaped plate near the outer side, and a guide rod is slidably installed on the rectangular plate near the upper and lower sides, one end of the guide rod is fixedly installed on the sliding block, a spring is respectively sleeved on the outer side of the guide rod, and the two ends of the spring are respectively fixedly installed on the sliding block and the rectangular plate.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. Smaller structural size can meet more structural restriction requirements.
[0015] 2. Strong current carrying capacity, reaching 140A / Pin.
[0016] 3. There are two types of left outlet and right outlet for customers to choose.
[0017] 4. A dust cover is designed, which has certain protection function and can prevent short circuit.
[0018] 5. Protect the wiring harness and prevent it from detaching.
[0019] 6. Use ultrasonic welding technology to improve current carrying capacity and stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is an overall stereogram of the utility model;
[0021] Figure 2 It is a front bottom perspective view of the present utility model;
[0022] Figure 3 It is a partial structural stereogram of the L-shaped plate of the utility model;
[0023] Figure 4 It is a cross-sectional perspective view of the utility model;
[0024] Figure 5 It is a partial cross-sectional view of the utility model.
[0025] In the figure: 1. main body; 2. dust cover; 3. wiring harness A; 4. wiring harness B; 5. terminal; 6. TPA; 7. anti-pull assembly; 71. L-shaped plate; 72. sliding block; 73. semicircular clamping plate A; 74. bolt; 75. semicircular clamping plate B; 76. rectangular plate; 77. guide rod; 78. spring. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example 1: Please refer to Figure 1-5 A small dustproof wire-to-board comprises a main body 1 and a dustproof cover 2 arranged on the main body 1, a wire harness A3 is arranged at the rear side of one side of the main body 1, and a wire harness B4 is arranged at the rear side of one side of the main body 1, and the wire harness A3 and the wire harness B4 are arranged horizontally, and the inner ends of the wire harness A3 and the wire harness B4 are both provided with terminals 5, and TPA6 is arranged at one side of the inner cavity of the main body 1 to limit the terminal 5, and an anti-pull component 7 is installed at one side of the dustproof cover 2.
[0028] The main body 1 is made of plastic.
[0029] The dust cover 2 is closed on three sides to prevent dust from entering the inner cavity of the main body 1 .
[0030] The dust cover 2 is connected to the main body 1 through a dovetail groove and multiple buckles, which play the role of preventing the dust cover 2 from falling off and making it easy to disassemble, as well as fixing the wiring harness A3 and the wiring harness B4.
[0031] The terminal 5 has a material thickness of 0.70 mm and adopts a flat or bent structure design. It is assembled with the wiring harness A and the wiring harness B through an ultrasonic welding process, avoiding the current carrying capacity limitation caused by the crimping process. The stability and current carrying capacity are greatly improved, and the reliability of the connection between the terminal 5 and the cable A3 and the cable B4 is improved.
[0032] Terminal 5 is divided into two pieces, left and right, to which a wire harness A3 or a wire harness B4 can be welded respectively, thereby increasing the current carrying capacity.
[0033] Embodiment 2: This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figure 1-3The anti-pull assembly 7 includes an L-shaped plate 71 fixedly mounted on one side of the front and rear sides of the dust cover 2 and a sliding block 72 slidably mounted on the upper and lower sides of the inner side of the L-shaped plate 71. Semicircular card plates A73 are respectively provided on the upper and lower sides of the opposite side of the L-shaped plate 71, and the inner sides of the sliding blocks 72 are respectively fixedly mounted on the adjacent semicircular card plates A73. The front and rear sides of the top of the semicircular card plates A73 are respectively connected with semicircular card plates B75 by bolts 74. The semicircular card plates A73 and the semicircular card plates B75 are respectively clamped on the adjacent wiring harness A3 and wiring harness B 4, rectangular plates 76 are fixedly installed on the inner side of the L-shaped plate 71 near the outer side, and guide rods 77 are slidably installed on the rectangular plate 76 near the upper and lower sides, one end of the guide rod 77 is fixedly installed on the sliding block 72, and springs 78 are respectively sleeved on the outer side of the guide rod 77, and the two ends of the spring 78 are respectively fixedly installed on the sliding block 72 and the rectangular plate 76. The wire harness A3 and the wire harness B4 can be fixed by the semicircular clamping plate A73 and the semicircular clamping plate B75, and the setting of the spring 78 can play a role in pulling and buffering.
[0034] Working principle: When in use, compared with the current carrying capacity of about 50A / PIN of traditional similar wire-to-board solutions, the current carrying capacity of this solution is greatly improved, which can reach 140A / PIN. In addition, the terminal 5 is bent in different directions to achieve the wire outlet in different directions on the left and right sides, which can adapt to more application scenarios. At the same time, by designing multiple barriers, short circuits can be prevented, creepage distances can be increased, and electrical clearances can be increased to achieve high withstand voltage of 2500V and high working voltage of 1570V, ensuring safety in ultra-high voltage environments. The dovetail groove and multiple buckle designs can fix the wiring harness A3 and wiring harness B4 , and prevent the dust cover 2 from detaching from all directions. When connecting, the terminal 5 can be inserted into the plastic and then into the TPA6. The TPA6 limiter prevents the terminal 5 from withdrawing from the main body 1, which is safe and reliable. In addition, the TPA6 is designed with a latch structure to prevent the TPA6 from falling off the main body 1. When in use, the semicircular card plate A73 and the semicircular card plate B75 can be fixed by tightening the bolts 74, so as to fix them on the wire harness A3 and the wire harness B4. When the wire harness A3 and the wire harness B4 are pulled, the spring 78 will play a buffering role to avoid damage caused by pulling.
[0035] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A small dustproof wire-to-board, comprising a main body (1) and a dustproof cover (2) arranged on the main body (1), characterized in that: A wiring harness A (3) is arranged at the rear side of one side of the main body (1), and a wiring harness B (4) is arranged at the rear side of one side of the main body (1), and the wiring harness A (3) and the wiring harness B (4) are arranged horizontally, and the inner ends of the wiring harness A (3) and the wiring harness B (4) are both provided with terminals (5), and a TPA (6) is arranged at one side of the inner cavity of the main body (1) to limit the terminal (5), and an anti-pull component (7) is installed at one side of the dust cover (2).
2. A small dustproof wire-to-board according to claim 1, characterized in that: The main body (1) is made of plastic.
3. A small dustproof wire-to-board according to claim 1, characterized in that: The dust cover (2) is closed on three sides, and plays a role in preventing dust from entering the inner cavity of the main body (1).
4. A small dustproof wire-to-board according to claim 1, characterized in that: The dust cover (2) is connected to the main body (1) via a dovetail groove and multiple buckles, which prevent the dust cover (2) from falling off and make it easy to disassemble, and fix the wiring harness A (3) and the wiring harness B (4).
5. The small dustproof wire-to-board according to claim 1, characterized in that: The terminals (5) have a material thickness of 0.70 mm and are designed with a flat or bent structure.
6. A small dustproof wire-to-board according to claim 1, characterized in that: The terminal (5) is divided into two left and right pieces.
7. A small dustproof wire-to-board according to claim 1, characterized in that: The anti-pull assembly (7) comprises an L-shaped plate (71) fixedly mounted on one side of the front and rear sides of the dust cover (2) and a sliding block (72) slidably mounted on the upper and lower sides of the inner side of the L-shaped plate (71), and semicircular clamping plates A (73) are respectively provided on the upper and lower sides of the opposite side of the L-shaped plate (71), and the inner sides of the sliding blocks (72) are respectively fixedly mounted on adjacent semicircular clamping plates A (73), and the front and rear sides of the top of the semicircular clamping plate A (73) are respectively connected to semicircular clamping plates B (75) by bolts (74), and the semicircular clamping plates A The L-shaped plate (71) and the semicircular clamping plate B (75) are respectively clamped on the adjacent wire harness A (3) and the wire harness B (4); a rectangular plate (76) is fixedly installed on the inner side of the L-shaped plate (71) near the outer side, and a guide rod (77) is slidably installed on the rectangular plate (76) near the upper and lower sides, one end of the guide rod (77) is respectively fixedly installed on the sliding block (72); a spring (78) is respectively sleeved on the outer side of the guide rod (77), and the two ends of the spring (78) are respectively fixedly installed on the sliding block (72) and the rectangular plate (76).