Wicker product softening device

By designing a flexible softening device for woolen products, using lifting rods and motor-driven mobile slides, the problem of nozzle fixing in the prior art cannot adapt to woolen products of different sizes is solved, and efficient and flexible softening processing is achieved, which improves processing efficiency and reduces costs.

CN222628121UActive Publication Date: 2025-03-18HUOQIU COUNTY HUAI MEIQI ARTS & CRAFTS CO LTD
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Patent Information

Application Number
CN202421226946.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-18
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing willow weaving products need to be softened during processing, but due to the fixed nozzle, it cannot be adapted to different sizes of willow weaving products, resulting in low processing efficiency.

Method used

A softening device for woven products is designed, including a water storage mechanism and a spraying mechanism. The spraying mechanism can flexibly adjust the position and path of the spray head to ensure uniform spraying of the softener.

Benefits of technology

It has achieved flexible softening of different sizes of willow weaving products, improved processing efficiency, reduced manual adjustment and operation time, reduced labor intensity, and reduced production costs by recycling water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a wicker product softening device, and relates to the technical field of wicker product softening, the wicker product softening device comprises a water storage mechanism, the top of the water storage mechanism is fixedly provided with a spraying mechanism, and the spraying mechanism comprises four lifting rods. According to the wicker softening device, under the cooperation of the spraying mechanism and the water storage mechanism, firstly, the motor operates to drive the spraying head to move so as to spray wickers to soften the wickers, it can be guaranteed that treating fluid is evenly sprayed on the wickers, and therefore even softening of the wickers is achieved; by means of uniform softening, the phenomenon of breakage or cracking caused by uneven wicker softening in the follow-up weaving process can be prevented, flexible adjustment can be conducted according to the shape, size and position of wicker products, it is guaranteed that softening liquid can be accurately sprayed to the wicker, meanwhile, the second moving sliding base can assist in stable movement of the spraying head, and therefore the wicker weaving quality is improved. And an accurate moving path is provided, it is ensured that the spray head can move according to a preset track, and therefore accurate spraying on a specific area of the wicker product is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of willow product softening, in particular to a willow product softening device. Background Art

[0002] Willow products are handicrafts widely circulated among the Chinese people. They have a long history of production and unique craftsmanship. The main raw materials for willow products include willow branches, tamarisk branches, mulberry branches, vitex, and Amorpha fruticosa branches, etc. These raw materials are produced in saline-alkali land and swamps, especially Salix babylonica, Salix chinensis, Salix alba, and Salix psammophila, which become the main materials for wicker weaving due to their flexibility and processability.

[0003] The existing willow products are very tough after weaving, and it is difficult for workers to bend them. When bending is required, it will greatly consume the physical strength of the workers, making the processing efficiency slow, so they need to be softened before bending. However, most of the nozzles are fixed, and they cannot be completely sprayed on willow products of different sizes, affecting the processing efficiency. Utility Model Content

[0004] The utility model aims to solve the problem that when the above-mentioned equipment is used, the existing wicker products need to be softened when they are processed, but the fixed nozzle cannot adapt to wicker products of different sizes, resulting in low processing efficiency, and a wicker product softening device is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a willow product softening device, comprising a water storage mechanism, a spraying mechanism is fixedly installed on the top of the water storage mechanism;

[0006] The spraying mechanism includes four lifting rods, a support frame is fixedly installed between the tops of every two of the four lifting rods, the outer walls of the two support frames are each provided with a hole one, the inner wall of one of the two holes one is threadedly connected with a threaded rod, the inner wall of one of the two holes one is fixedly inserted with a guide rod, a motor is arranged on one side of the outer wall of the threaded rod, the outer wall of the threaded rod is threadedly connected with a movable slide one, and the outer wall of the guide rod is movably sleeved with a movable slide two.

[0007] Preferably, a connecting plate 1 is fixedly installed on one side of the outer wall of the movable slide seat 1, a group of holes 2 are opened on the top of the connecting plate 1, a connecting plate 2 is fixedly installed on one side of the outer wall of the connecting plate 1, a pipe 2 is arranged on the top of the connecting plate 2, and the outer wall of the pipe 2 is fixedly connected to a group of nozzles.

[0008] Preferably, the water storage mechanism comprises four supporting columns, a workbench is fixedly installed between the tops of the four supporting columns, and a square hole is opened on the top of the workbench.

[0009] Preferably, a water guide plate is fixedly installed between the inner surface walls of the square hole, a collecting box is arranged at the bottom of the workbench, and one side of the outer wall of the collecting box is fixedly connected to a pipe 1.

[0010] Preferably, the input end of the pipeline one is fixedly connected to a heating water tank, a water pump one is arranged on the outer wall of the pipeline one, and the top of the heating water tank is fixedly connected to a water injection pipe.

[0011] Preferably, a controller is arranged on one side of the outer wall of the heating water tank, a hose is fixedly connected to one side of the outer wall of the heating water tank, and a second water pump is arranged on the outer wall of the hose.

[0012] Preferably, the top of the workbench is fixedly connected to the bottoms of the four lifting rods, and the output end of the hose is fixedly connected to the outer wall of the second pipeline.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, with the cooperation of the spraying mechanism and the water storage mechanism, the operation of the motor can first drive the nozzle to move, so as to spray the wicker to soften it, which can ensure that the treatment liquid is evenly sprayed on the wicker, thereby achieving uniform softening of the wicker. This uniform softening helps to prevent breakage or cracking caused by uneven softening of the wicker in the subsequent weaving process. It can be flexibly adjusted according to the shape, size and position of the wicker product to ensure that the softening liquid can be accurately sprayed on the wicker. At the same time, the movable slide seat 2 can assist the stable movement of the nozzle, provide a precise moving path, and ensure that the nozzle can move according to the preset trajectory, thereby achieving precise spraying of specific areas of the wicker product.

[0015] 2. In the utility model, with the cooperation of the water storage mechanism, when the device is in normal use, the used water is guided to the collection box through the water guide plate, and then the water pump 1 is operated to draw the water in the collection box into the heating water tank, and the temperature is adjusted by the controller, and then the water pump 2 is operated to draw the water in the heating water tank, which significantly reduces the water consumption and reduces the water cost in the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model provides a main structural stereogram of a willow product softening device;

[0017] Figure 2 A three-dimensional disassembled diagram of a water storage mechanism in a willow product softening device is proposed for the utility model;

[0018] Figure 3The utility model provides a schematic diagram of the disassembly of a spraying mechanism in a willow product softening device;

[0019] Figure 4 The utility model provides a three-dimensional disassembled diagram of a spraying mechanism in a willow product softening device.

[0020] Legend:

[0021] 1. Water storage mechanism; 101. Support column; 102. Workbench; 103. Square hole; 104. Water guide plate; 105. Collecting box; 106. Pipeline 1; 107. Heating water tank; 108. Water pump 1; 109. Water injection pipe; 110. Controller; 111. Hose; 112. Water pump 2; 2. Spraying mechanism; 201. Lifting rod; 202. Support frame; 203. Hole 1; 204. Threaded rod; 205. Guide rod; 206. Motor; 207. Moving slide 1; 208. Moving slide 2; 209. Connecting plate 1; 210. Hole 2; 211. Connecting plate 2; 212. Pipeline 2; 213. Spray head. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0024] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a willow product softening device, comprising a water storage mechanism 1, a spraying mechanism 2 is fixedly installed on the top of the water storage mechanism 1;

[0025] The spraying mechanism 2 includes four lifting rods 201, and a support frame 202 is fixedly installed between the tops of every two lifting rods 201. The outer walls of the two support frames 202 are each provided with a hole 203, and the inner wall of one of the two holes 203 is threadedly connected with a threaded rod 204, and the inner wall of one of the two holes 203 is fixedly inserted with a guide rod 205. A motor 206 is arranged on one side of the outer wall of the threaded rod 204, and a movable slide 207 is threadedly connected to the outer wall of the threaded rod 204. A movable slide 208 is movably sleeved on the outer wall of the guide rod 205, and a connecting plate 209 is fixedly installed on one side of the outer wall of the movable slide 207. A group of holes 210 are arranged on the top of the connecting plate 209, and a connecting plate 211 is fixedly installed on one side of the outer wall of the connecting plate 209. A pipe 212 is arranged on the top of the connecting plate 211, and a group of nozzles 213 are fixedly connected to the outer wall of the pipe 212.

[0026] The effects achieved by the entire embodiment 1 are as follows: first, the height of the spray head 213 can be adjusted by the lifting rod 201, which can ensure that the softener is accurately applied to the required position, reduce errors and waste, and do not need to be manually adjusted frequently. The height of the equipment can be quickly completed by controlling the lifting rod 201, saving time and manpower. Secondly, the motor 206 is connected to the threaded rod 204, and the threaded rod 204 is threadedly connected to the movable slide 1 207. The movable slide 1 207 is connected to the movable slide 2 208 through the connecting plate 1 209. The operation of the motor 206 can drive the movable slide 1 207 to move, and the movable slide 208 assists its movement. Finally, the spray head 213 is moved, and can be quickly moved to different wicker product positions for spraying, which reduces the time of manual movement and operation, not only improves work efficiency, but also reduces labor intensity.

[0027] Embodiment 2, as Figure 2-Figure 4 As shown, the water storage mechanism 1 includes four supporting columns 101, a workbench 102 is fixedly installed between the tops of the four supporting columns 101, a square hole 103 is opened on the top of the workbench 102, a water guide plate 104 is fixedly installed between the inner walls of the square hole 103, a collecting box 105 is arranged at the bottom of the workbench 102, a pipe 106 is fixedly connected to one side of the outer wall of the collecting box 105, an input end of the pipe 106 is fixedly connected to a heating water tank 107, a water pump 108 is arranged on the outer wall of the pipe 106, a water injection pipe 109 is fixedly connected to the top of the heating water tank 107, a controller 110 is arranged on one side of the outer wall of the heating water tank 107, a hose 111 is fixedly connected to one side of the outer wall of the heating water tank 107, a water pump 2 112 is arranged on the outer wall of the hose 111, the top of the workbench 102 is fixedly connected to the bottoms of the four lifting rods 201, and the output end of the hose 111 is fixedly connected to the outer wall of the pipe 2 212.

[0028] The effect achieved by the entire embodiment 2 is that when the device is used normally, the temperature of the heating water tank 107 can be controlled by the controller 110 to keep the temperature at a temperature suitable for softening wicker products. Secondly, the hose 111 is connected to the heating water tank 107, and the water pump 112 is connected to the hose 111. The operation of the water pump 112 can extract the water in the heating water tank 107, reducing the confusion and pollution that may be caused by manual application of the softener, making the working environment tidier. Secondly, the water enters the collection box 105 through the water guide plate 104, and then is transported to the heating water tank 107 through the operation of the water pump 1 108. The recycled water can accumulate considerable water resource savings and save a lot of water bills for the enterprise.

[0029] Among them, water pump 1 108, controller 110, water pump 2 112 and motor 206 are all existing technologies, and their components and operating principles are all public technologies, so no further explanation will be given here.

[0030] Working principle: First, when the device is in normal use, the inner wall of one of the two holes 203 is threadedly connected with a threaded rod 204, the inner wall of one of the two holes 203 is fixedly inserted with a guide rod 205, the outer wall of the threaded rod 204 is threadedly connected with a movable slide 207, and the outer wall of the guide rod 205 is movably sleeved with a movable slide 208, and then a connecting plate 209 is arranged between the movable slide 207 and the movable slide 208. At this time, the operation of the motor 206 can drive the threaded rod 204 to rotate, and then drive the movable slide 207 to move. At this time, the movable slide 208 assists the movement of the connecting plate 1 209 on the guide rod 205, and a connecting plate 211 is fixedly installed on one side of the outer wall of the connecting plate 1 209, and a pipe 212 is set on the top of the connecting plate 211. The pipe 212 is fixedly connected to a group of nozzles 213, and the position of the mobile nozzle 213 can be quickly and accurately moved to the target position, reducing invalid movement and waiting time, minimizing the dead angle area in the softening process, improving the overall softening quality, facilitating the adjustment of the spraying position according to actual needs, and increasing the flexibility of operation. The square hole 103 has a water guide plate 104 fixedly installed between the inner surface walls, and the collection box 105 is located below the water guide plate 104 to prevent water from flowing freely and causing the ground to be wet and messy, making the working area cleaner and more orderly, and can effectively recycle used water for subsequent recycling, further improving the utilization rate of water resources and reducing costs. The collection box 105 is connected to the heating water tank 107 through a pipe 106, and the pipe 106 is connected to a water pump 108. The water pump 108 can pump the water in the collection box 105 to the heating water tank 1 07, there is no need to frequently add new water, which reduces production interruptions caused by adding water, maintains stable production, can be reused, and can effectively save costs. Secondly, the heating water tank 107 is electrically connected to the controller 110, and the temperature of the heating water tank 107 is controlled by the controller 110 to make the temperature more suitable for softening the wicker. Secondly, the heating water tank 107 is connected to the pipeline 106 through the hose 111, and the hose 111 is connected to the water pump 2 112. The water pump 2 112 is operated to draw water in the heating water tank 107 to the nozzle 213 for spraying the wicker products.

[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A willow product softening device, comprising a water storage mechanism (1), characterized in that: A spraying mechanism (2) is fixedly mounted on the top of the water storage mechanism (1); The spraying mechanism (2) comprises four lifting rods (201), a support frame (202) is fixedly installed between the tops of every two lifting rods (201), the outer walls of the two support frames (202) are each provided with a hole one (203), the inner wall of one of the two holes one (203) is threadedly connected with a threaded rod (204), the inner wall of one of the two holes one (203) is fixedly inserted with a guide rod (205), a motor (206) is arranged on one side of the outer wall of the threaded rod (204), the outer wall of the threaded rod (204) is threadedly connected with a movable slide seat one (207), and the outer wall of the guide rod (205) is movably sleeved with a movable slide seat two (208).

2. A willow product softening device according to claim 1, characterized in that: A connecting plate 1 (209) is fixedly mounted on one side of the outer wall of the movable slide seat 1 (207), a group of holes 2 (210) is opened on the top of the connecting plate 1 (209), a connecting plate 2 (211) is fixedly mounted on one side of the outer wall of the connecting plate 1 (209), a pipe 2 (212) is arranged on the top of the connecting plate 2 (211), and a group of nozzles (213) are fixedly connected to the outer wall of the pipe 2 (212).

3. A willow product softening device according to claim 2, characterized in that: The water storage mechanism (1) comprises four support columns (101), a workbench (102) is fixedly installed between the tops of the four support columns (101), and a square hole (103) is opened on the top of the workbench (102).

4. A willow product softening device according to claim 3, characterized in that: A water guide plate (104) is fixedly installed between the inner surface walls of the square hole (103), a collecting box (105) is arranged at the bottom of the workbench (102), and one side of the outer wall of the collecting box (105) is fixedly connected to a pipe 1 (106).

5. A willow product softening device according to claim 4, characterized in that: The input end of the pipeline 1 (106) is fixedly connected to a heating water tank (107), a water pump 1 (108) is arranged on the outer wall of the pipeline 1 (106), and the top of the heating water tank (107) is fixedly connected to a water injection pipe (109).

6. A willow product softening device according to claim 5, characterized in that: A controller (110) is disposed on one side of the outer wall of the heating water tank (107), a hose (111) is fixedly connected to one side of the outer wall of the heating water tank (107), and a second water pump (112) is disposed on the outer wall of the hose (111).

7. A willow product softening device according to claim 6, characterized in that: The top of the workbench (102) is fixedly connected to the bottoms of the four lifting rods (201), and the output end of the hose (111) is fixedly connected to the outer wall of the second pipeline (212).