Adjustable ceramic tile bottom washing machine

By using a crawler transmission group and lifting mechanism in the ceramic tile bottom washing machine, the problem that existing equipment cannot adapt to ceramic tiles of different thicknesses is solved, and the diversification of equipment and efficient utilization of resources is achieved.

CN222642634UActive Publication Date: 2025-03-21FOSHAN JUXINGXIANG MECHANICAL & ELECTRICAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421217566.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-21
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

Due to the fixed conveying channel size of existing ceramic tile cleaning equipment, it cannot adapt to ceramic tile of different thickness specifications, resulting in wasted resources after the equipment is updated.

Method used

An adjustable ceramic tile bottom washing machine is designed, which adopts a crawler transmission group and a lifting mechanism. The crawler transmission group and the rolling wheel group clamp the ceramic tiles. The lifting mechanism adjusts the height of the crawler transmission group through the screw mechanism to adapt to ceramic tiles of different thicknesses.

Benefits of technology

It achieves the adaptation of ceramic tiles of various thickness specifications, extends the service life of the equipment and avoids waste of resources.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222642634U_ABST
    Figure CN222642634U_ABST
Patent Text Reader

Abstract

The utility model discloses an adjustable ceramic tile bottom washing machine which comprises a machine frame, a passageway is arranged in the machine frame, a rolling wheel set and a brush set are arranged on the lower side of the passageway, a crawler belt transmission set is arranged on the upper side of the passageway, and the crawler belt transmission set and the rolling wheel set are matched to clamp and transport products. A brush is arranged on the lower side of the rack and used for brushing the lower end face of a product, a lifting mechanism is installed at the upper end of the rack, and the output end of the lifting mechanism is connected to the crawler belt transmission set. The track transmission set is adopted to control movement of ceramic tiles, the lifting mechanism is installed on the machine frame and connected with the track transmission set, the height of the track transmission set can be changed, then the height of the passageway is controlled, the ceramic tiles with various thickness specifications can be adapted, and the whole device can be repeatedly applied to various ceramic tiles.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic tile cleaning, in particular to an adjustable ceramic tile bottom cleaning machine. Background Art

[0002] During the high-temperature firing process, ceramic wall and floor tiles are transported and fired in a high-temperature kiln by conveyor rollers. In order to prevent the ceramic wall and floor tiles from sticking to the conveyor rollers during transportation, a layer of aluminum oxide (or other anti-adhesion materials) is first rolled on the bottom of the ceramic wall and floor tiles. However, when this layer of adhesive material is laid on the floor or wall of a building, it will reduce the adhesion effect of the wall and floor tiles on the floor or wall, and it is easy to cause hollowing or falling off. Therefore, it is necessary to remove the anti-adhesion material on the bottom of the product in the final production process of the product.

[0003] The existing technology is that the ceramic wall and floor tiles pass through a conveying channel, are first sprayed with water and then have multiple sets of roller brushes rotate at high speed at the bottom to remove the anti-adhesive material. The size of the conveying channel of the existing equipment is fixed when it is designed, so the ceramic tiles it uses are of a single style and can only be cleaned for one type of ceramic tile. When the size of the ceramic tiles changes significantly after being replaced, the original cleaning equipment will be eliminated, which is a great waste of resources. Utility Model Content

[0004] Therefore, in order to solve the above problems, the purpose of the utility model is to provide an adjustable ceramic tile bottom washing machine, including a frame, an aisle is provided in the frame, a rolling wheel group and a brush group are provided on the lower side of the aisle, a crawler drive group is provided on the upper side of the aisle, the crawler drive group and the rolling wheel group can clamp and transport products, a brush is provided on the lower side of the frame for washing the lower end surface of the product, a lifting mechanism is installed on the upper end of the frame, and the output end of the lifting mechanism is connected to the crawler drive group.

[0005] Preferably, the lifting mechanism includes two sets of screw mechanisms and a lifting drive device, the lifting drive mechanism includes a lifting motor and a connecting rod connected to the output end of the lifting motor, the connecting rod is connected to the two sets of screw mechanisms, the screw mechanism includes a screw and a base plate threadedly connected to the screw, and the crawler transmission group is fixed on the base plate.

[0006] Preferably, the track transmission group includes a track, track wheels and a track frame, the track is wound around the track frame and the track wheels, a pressure plate is movably connected to the track frame, one end of the pressure plate abuts against the inner edge of the track, and a spring is provided between the pressure plate and the track frame.

[0007] Preferably, two sides of the pressure plate extend toward the outside of the crawler to form convex edges, and the convex edges are clamped on two sides of the crawler.

[0008] Preferably, two groups of crawlers are provided, a rotating motor is fixed on the crawler frame, the output end of the rotating motor is connected to a transmission belt, the inner side of the transmission belt away from the rotating motor is meshed with a transmission gear, and the two sides of the transmission gear are connected to the track wheels on the inner sides of the two crawlers and rotate synchronously.

[0009] Preferably, the frame is covered with a right-angle folding plate, and a handle is connected to the right-angle folding plate.

[0010] The beneficial effects of the utility model are:

[0011] A crawler drive group is used to control the movement of ceramic tiles, and a lifting mechanism is installed on the frame to connect with the crawler drive group. The height of the crawler drive group can be changed to control the height of the aisle. It can adapt to ceramic tiles of various thicknesses and specifications, and the entire equipment can be repeatedly used for a variety of ceramic tiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the utility model after omitting the frame;

[0015] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;

[0016] Figure 4 It is a structural diagram of the crawler drive group and the lifting mechanism;

[0017] Figure 5 It is a structural schematic diagram of the lifting mechanism;

[0018] Figure 6 It is a structural schematic diagram of the crawler drive group;

[0019] Explanation of the accompanying figures: 1. crawler drive group; 11. crawler track; 12. crawler wheel; 13. crawler frame; 14. pressure plate; 15. spring; 16. flange; 17. rotating motor; 18. transmission belt; 19. transmission gear; 2. rolling wheel group; 3. brush group; 4. aisle; 5. lifting mechanism; 51. lifting motor; 52. connecting rod; 53. screw rod; 54. base plate; 6. right-angle folding plate; 7. ceramic tile.

[0020] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0023] Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0024] Embodiment 1:

[0025] Figure 1 The utility model provides an adjustable ceramic tile bottom washing machine, which includes a rolling wheel group, a crawler transmission group and a brush group installed on a frame, wherein a passage is formed between the rolling wheel group and the crawler transmission group for the ceramic tile to pass through, the rolling wheel group and the crawler transmission group clamp the ceramic tile, the crawler in the crawler transmission group rotates to control the ceramic tile to move forward in the passage, the brushes in the brush group are arranged between the rolling wheel groups at intervals, when the ceramic tile moves forward with the crawler, the brushes rotate to scrub the bottom surface of the ceramic tile, and a water outlet pipe is installed in the frame, and the water outlet pipe sprays water toward the ceramic tile during scrubbing;

[0026] A lifting mechanism is also installed on the frame to control the lifting mechanism of the crawler transmission group. Taking into account the position interference of various components, the crawler transmission group is arranged on the upper side of the frame, and the rolling wheel group is arranged below the crawler transmission group. The lifting mechanism includes two sets of screw mechanisms and a lifting drive device. The lifting drive mechanism includes a lifting motor and a connecting rod. The connecting rod is connected to the two sets of screw mechanisms. The screw mechanism includes a screw and a base plate connected to the screw thread. The crawler transmission group is fixed on the base plate. The lifting motor starts to control the rotation of the connecting rod. The connecting rod cooperates with the screw thread to make the screw rotate accordingly. The rotation of the screw rod controls the base plate to move up and down, thereby changing the height of the crawler transmission group fixed on the base plate, and controlling the height of the aisle to adapt to ceramic tiles of different sizes.

[0027] The track transmission group includes a track, a track wheel and a track frame. The track is wound around the track frame and the track wheel. A pressure plate is movably connected to the track frame. One end of the pressure plate abuts against the inner edge of the track. A spring is provided between the pressure plate and the track frame. The spring provides elastic force to ensure that the pressure plate applies outward pressure to the track to ensure that the track is straight and not folded. When the track transmission group is running, the pressure plate presses the track tightly against the surface of the ceramic tile to ensure that the track can be tightly attached to the surface of the ceramic tile and drive the ceramic tile forward.

[0028] Both sides of the pressure plate extend downward to form convex edges, which are clamped on both sides of the crawler track to prevent the crawler track from moving sideways and being dislocated and separated from the pressure plate.

[0029] In this embodiment, two groups of crawlers are provided, a rotating motor is fixed on the crawler frame, the output end of the rotating motor is connected to a transmission belt, the inner side of the transmission belt away from the rotating motor is meshed with a transmission gear, and the two sides of the transmission gear are connected to the crawler wheels on the inner sides of the two crawlers and rotate synchronously.

[0030] When the brush group scrubs ceramic tiles, impurities and water droplets on the ceramic tiles will fly out, making them difficult to clean, so a right-angle folding plate is installed on the frame. The right-angle folding plate is integrally formed to prevent water droplets from splashing out from the upper side within a certain angle range during scrubbing. A handle is connected to the right-angle folding plate, so that the staff can pick up the right-angle folding plate to observe the situation inside the frame when the equipment is shut down.

[0031] Working principle:

[0032] The crawler drive group and the rolling wheel group are set at an interval, and an aisle is formed between the crawler drive group and the rolling wheel group for ceramic tiles to pass through. When the equipment is started, the crawler in the crawler drive group is close to the ceramic tiles, and the rotation of the crawler controls the ceramic tiles to move forward in the aisle. The rotation of the brush can cooperate with the water flow to brush the bottom surface of the ceramic tiles. When the type of ceramic tiles to be brushed needs to be changed, the lifting mechanism adjusts the height of the crawler drive group so that the height change of the crawler aisle corresponds to the new thickness of the ceramic tiles.

[0033] The above description is only an optional embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. An adjustable ceramic tile bottom washing machine, characterized in that: The machine comprises a frame, wherein an aisle is provided in the frame, a rolling wheel group and a brush group are provided at the lower side of the aisle, a crawler transmission group is provided at the upper side of the aisle, the crawler transmission group cooperates with the rolling wheel group to clamp and transport the product, a brush is provided at the lower side of the frame for washing the lower end surface of the product, a lifting mechanism is installed at the upper end of the frame, and the output end of the lifting mechanism is connected to the crawler transmission group; The lifting mechanism includes two sets of screw mechanisms and a lifting drive device, the lifting drive mechanism includes a lifting motor and a connecting rod connected to the output end of the lifting motor, the connecting rod is connected to the two sets of screw mechanisms, the screw mechanism includes a screw and a base plate threadedly connected to the screw, and the crawler drive group is fixed on the base plate; The crawler transmission group includes a crawler track, a crawler wheel and a crawler frame. The crawler track is wound around the crawler frame and the crawler wheel. A pressure plate is movably connected to the crawler frame. One end of the pressure plate abuts against the inner edge of the crawler track. A spring is arranged between the pressure plate and the crawler frame.

2. The adjustable ceramic tile bottom washing machine according to claim 1, characterized in that: The two sides of the pressure plate extend toward the outer side of the crawler to form convex edges, and the convex edges are clamped on the two sides of the crawler.

3. The adjustable ceramic tile bottom washing machine according to claim 2 is characterized in that: There are two groups of crawlers, a rotating motor is fixed on the crawler frame, the output end of the rotating motor is connected to a transmission belt, the inner side of the transmission belt away from the rotating motor is meshed with a transmission gear, and the two sides of the transmission gear are connected to the crawler wheels on the inner side of the two crawlers and rotate synchronously.

4. The adjustable ceramic tile bottom washing machine according to claim 1, characterized in that: The frame is covered with a right-angle folding plate, and a handle is connected to the right-angle folding plate.