Degassing machine for alloy melting furnace

By designing a structure of multiple stirring and suction in the alloy melting furnace degasser, the problem of uneven gas distribution in the solution is solved, the gas removal effect is significantly improved, and the quality of the casting is ensured.

CN222648057UActive Publication Date: 2025-03-21JIANGSU LONGCHENG ALLOY MATERIAL CO LTD
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Patent Information

Application Number
CN202421408729.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-21
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

When the existing alloy melting furnace degasser is stirred, the gas distribution in the solution is uneven, which makes it difficult for some gas to be discharged, affecting the removal effect.

Method used

An alloy melting furnace degasser is designed, adopting a structure including a stirring degassing assembly and an exhaust assembly. The agitating and degassing assembly uses a rotating rod and a deflector driven by a motor to achieve multiple stirring and exhaust gases for the alloy solution; the exhaust assembly uses the pump body and the U-shaped tube to suck the gas inside the degassing box.

Benefits of technology

Through multiple stirring and suction, the gas removal effect in the alloy solution is significantly improved, ensuring the quality and purity of the castings.

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Abstract

The utility model provides a degassing machine for an alloy melting furnace, which aims to solve the problem that the gas removal effect is influenced as part of gas is difficult to discharge due to the fact that a large amount of alloy solution is accumulated together and the gas in the solution is not uniformly distributed during stirring, and comprises a degassing box, a stirring degassing assembly, a gas discharging assembly and a gas discharging assembly, comprising a motor installed above a degassing box, a rotating rod arranged at the output end of the motor and a degassing structure arranged outside the rotating rod, and the bottom end of the rotating rod penetrates through the degassing box and extends to the bottom of the degassing box. Through cooperation of a motor, a rotating rod, a flow guide plate, a leakage groove, a first push plate and a second push plate, by means of work of the motor, the first push plate can stir an alloy solution flowing on the flow guide plate for first exhaust, the exhausted alloy solution can flow downwards from the leakage groove, and the second push plate can stir and exhaust the alloy solution again; and therefore, the effect of discharging the gas in the alloy solution is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of alloy melting furnace degassing equipment, in particular to a degassing machine for an alloy melting furnace. Background Art

[0002] When the alloy is melted, there will be gas inside the solution, which will affect the quality of subsequent casting processing. Therefore, the alloy needs to be degassed when it is melted. The gas in the solution can be removed, which also helps to improve the purity and stability of the alloy melt, and can reduce the porosity defects in the casting, thereby ensuring the quality of the casting.

[0003] When the current degasser is in use, the molten alloy solution is usually poured into the degassing box, and then the alloy solution is stirred, and the gas in the alloy solution will be discharged. However, since a large amount of alloy solution is piled up together, the gas distribution in the solution is not uniform during stirring, which makes it difficult to discharge some gases, thus affecting the effect of gas removal. For this reason, we provide a degasser for an alloy melting furnace. Utility Model Content

[0004] The utility model provides a degasser for an alloy melting furnace to solve the technical problems existing in the above-mentioned background technology.

[0005] The purpose and efficacy of a degasser for an alloy melting furnace in the utility model are achieved by the following specific technical means: a degasser for an alloy melting furnace, comprising a degassing box, comprising: a stirring degassing component, arranged in the degassing box, comprising a motor installed above the degassing box, a rotating rod arranged at the output end of the motor, the bottom end of the rotating rod passes through the degassing box and extends to the bottom of the degassing box, and a degassing structure arranged outside the rotating rod; an exhaust component, arranged outside the degassing box, for sucking the gas inside the degassing box.

[0006] Preferably, the injection assembly comprises a material box arranged above the degassing box, and the inner bottom wall of the material box and the inner top wall of the degassing box are fixedly connected to a group of discharge pipes.

[0007] Preferably, the sealing cover has an inner wall at the bottom end thereof snap-fitted with the inner wall of the material box.

[0008] Preferably, a group of support rods are fixedly connected to the bottom surface of the material box, and the bottom end of each of the support rods is connected to the upper surface of the degassing box.

[0009] Preferably, the degassing structure of the stirring and degassing assembly includes a first push plate circumferentially arranged on the outer surface of the rotating rod, a guide plate rotatably connected to the outer surface of the rotating rod and located below the first push plate, and a group of leakage grooves opened on the outer side of the guide plate, and the outer side surface of the guide plate is connected to the inner wall of the degassing box.

[0010] Preferably, the outer surface of the rotating rod is fixedly connected with a second push plate arranged in a ring, and each of the second push plates is located below the guide plate.

[0011] Preferably, the exhaust assembly includes a pump body installed on the outer surface of the degassing box, the input end of the pump body is fixedly connected to an exhaust pipe, the input end of the exhaust pipe is fixedly connected to a U-shaped tube, both input ends of the U-shaped tube pass through the degassing box and extend to the interior of the degassing box, and the output end of the pump body is fixedly connected to an exhaust pipe.

[0012] Preferably, the bottom surface of the degassing box is fixedly connected with legs arranged in a ring, and the bottom surface of the degassing box is fixedly connected with a discharge pipe.

[0013] Beneficial effects:

[0014] 1. Through the cooperation of the injection assembly and the stirring and degassing assembly, the injection assembly can be used to disperse the alloy solution, and the stirring and degassing assembly can better stir and degas the alloy solution, which can improve the degassing effect of the alloy solution. Through the exhaust assembly, the top and middle part of the degassing box can be sucked to discharge all the gas inside the degassing box.

[0015] 2. Through the cooperation of the motor, rotating rod, guide plate, leakage groove, first push plate and second push plate, by utilizing the operation of the motor, the first push plate will stir the small amount of alloy solution flowing on the guide plate for the first exhaust, and the exhausted alloy solution will flow downward from the leakage groove, and the second push plate will stir and exhaust the alloy solution again, thereby ensuring the effect of exhausting the gas in the alloy solution. Through the cooperation of the pump body, suction pipe, U-shaped pipe and exhaust pipe, by utilizing the operation of the pump body, the U-shaped pipe can simultaneously suck the top of the degassing box and the bottom of the guide plate, so that the gas exhausted from the alloy solution can be discharged to the outside of the degassing box. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0017] Figure 2 It is a three-dimensional structural schematic diagram of a partial cross-sectional view of the degassing box of the utility model.

[0018] Figure 3 It is a three-dimensional structural schematic diagram of the stirring and gas outlet component of the utility model.

[0019] Figure 4 It is a three-dimensional structural schematic diagram of a bottom view of the injection assembly of the utility model.

[0020] Figure 1-4 In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0021] 1. Degassing box; 2. Stirring and degassing assembly; 201. Motor; 202. Rotating rod; 203. First push plate; 204. Guide plate; 205. Leakage trough; 206. Second push plate; 3. Exhaust assembly; 301. Pump body; 302. Vacuum pipe; 303. U-shaped pipe; 304. Exhaust pipe; 4. Injection assembly; 401. Material box; 402. Discharge pipe; 403. Sealing cover; 404. Support rod; 5. Support leg; 6. Discharge pipe. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] First embodiment

[0024] As attached Figure 1 To Attachment Figure 3 As shown: A degassing machine for an alloy melting furnace includes a degassing box 1, including: a stirring degassing assembly 2, which is arranged in the degassing box 1, including a motor 201 installed above the degassing box 1, a rotating rod 202 arranged at the output end of the motor 201, the bottom end of the rotating rod 202 penetrates the degassing box 1 and extends to the bottom of the degassing box 1, and a degassing structure arranged outside the rotating rod 202, the degassing structure of the stirring degassing assembly 2 includes a first push plate 203 circumferentially arranged on the outer surface of the rotating rod 202, a first push plate 203 rotatably connected to the rotating rod 202, and a first push plate 203 disposed on the outer surface of the rotating rod 202. 02 and a guide plate 204 located below the first push plate 203, and a group of leakage grooves 205 are opened on the outer side of the guide plate 204, the outer side of the guide plate 204 is connected to the inner wall of the degassing box 1, when the motor 201 is working, the rotating rod 202 will drive the first push plate 203 to rotate, and the first push plate 203 will stir the alloy solution above the guide plate 204 when it rotates, so that the alloy solution can be exhausted for the first time, and the exhausted alloy solution can flow downward from the leakage groove 205 to the bottom of the degassing box 1.

[0025] In order to further improve the exhaust effect of alloy solution, Figure 3 As shown, the outer surface of the rotating rod 202 is fixedly connected with a ring-arranged second push plate 206, and each second push plate 206 is located below the guide plate 204. When the motor 201 is working, the rotating rod 202 will simultaneously drive the second push plate 206 to rotate, and the second push plate 206 will stir and exhaust the alloy solution again, thereby ensuring the effect of discharging the alloy solution.

[0026] Second embodiment

[0027] like Figure 1 and Figure 2 As shown, the exhaust component 3 is arranged outside the degassing box 1, and is used to suck the gas inside the degassing box 1. The exhaust component 3 includes a pump body 301 installed on the outer surface of the degassing box 1, and the input end of the pump body 301 is fixedly connected to the exhaust pipe 302, and the input end of the exhaust pipe 302 is fixedly connected to the U-shaped tube 303. Both input ends of the U-shaped tube 303 pass through the degassing box 1 and extend to the interior of the degassing box 1. The two input ends of the U-shaped tube 303 are respectively located at the top of the degassing box 1 and under the guide plate 204, and the output end of the pump body 301 is fixedly connected to the exhaust pipe 304. When the pump body 301 is working, the U-shaped tube 303 will simultaneously suck the top of the degassing box 1 and the bottom of the guide plate 204, so that all the gas discharged by the two stirrings of the alloy solution can be discharged from the degassing box 1.

[0028] Third embodiment

[0029] like Figure 1 and Figure 4 As shown, the injection assembly 4 includes a material box 401 arranged above the degassing box 1. The inner bottom wall of the material box 401 and the inner top wall of the degassing box 1 are fixedly connected to a set of discharge pipes 402. The discharge pipes 402 can discharge the alloy solution to the middle part above the guide plate 204. The alloy solution will gradually flow to the outside of the guide plate 204, and the first push plate 203 can better stir and exhaust it.

[0030] like Figure 4 As shown, in order to further reduce the gas in the alloy solution, a sealing cover 403 is provided, and the inner wall of the bottom end of the sealing cover 403 is snap-fitted with the inner wall of the material box 401. The sealing cover 403 can seal the top of the material box 401 to prevent external gas from mixing with the material box 401 and the alloy solution.

[0031] like Figure 4 As shown, in order to further ensure the safety of the alloy solution, a group of support rods 404 are fixedly connected to the bottom surface of the material box 401, and the bottom end of each support rod 404 is connected to the upper surface of the degassing box 1. The support rods 404 can be used to connect the material box 401 to the degassing box 1, thereby enhancing the stability of the material box 401.

[0032] like Figure 1 As shown, in order to facilitate the staff to collect the degassed alloy solution, the bottom surface of the degassing box 1 is fixedly connected with a ring-arranged support leg 5, and the bottom surface of the degassing box 1 is fixedly connected with a discharge pipe 6. The support leg 5 can be used to support the degassing box 1 to keep it away from the bottom surface. The discharge pipe 6 at the bottom of the degassing box 1 can discharge the alloy solution, and a control valve is installed on the discharge pipe 6 for closing and circulating the discharge pipe 6.

[0033] Working principle: When in use, first pour the alloy solution into the material box 401, then start the motor 201 and the pump body 301 to work, the motor 201 will drive the rotating rod 202 to rotate, as the alloy solution flows from the discharge pipe 402 to the middle position on the guide plate 204, the alloy solution will gradually flow to the outside of the guide plate 204, and at the same time the first push plate 203 will stir the alloy solution, and the gas in the alloy solution will be discharged. After the first exhaust, the alloy solution will flow along the leakage groove 205 to the bottom of the degassing box 1, and at the same time the second push plate 206 will stir and exhaust the alloy solution again, and then use the work of the pump body 301, the U-shaped tube 303 will simultaneously suck the bottom of the guide plate 204 and the top of the degassing box 1, and the gas can be discharged to the outside of the degassing box 1, thereby ensuring the effect of gas removal.

Claims

1. A degasser for an alloy melting furnace, comprising a degassing box (1), characterized in that: include: A stirring degassing assembly (2) is arranged in a degassing box (1), comprising a motor (201) installed above the degassing box (1), a rotating rod (202) arranged at the output end of the motor (201), the bottom end of the rotating rod (202) passing through the degassing box (1) and extending to the bottom of the degassing box (1), and a degassing structure arranged outside the rotating rod (202); The exhaust assembly (3) is arranged outside the degassing box (1) and is used to extract the gas inside the degassing box (1).

2. The alloy melting furnace degasser according to claim 1, characterized in that: Also includes: The material injection assembly (4) comprises a material box (401) arranged above the degassing box (1), wherein the inner bottom wall of the material box (401) and the inner top wall of the degassing box (1) are fixedly connected to a group of discharge pipes (402).

3. The alloy melting furnace degasser according to claim 2, characterized in that: Also includes: A sealing cover (403), wherein the inner wall of the bottom end of the sealing cover (403) is snap-fitted to the inner wall of the material box (401).

4. The alloy melting furnace degasser according to claim 2, characterized in that: A group of support rods (404) are fixedly connected to the bottom surface of the material box (401), and the bottom end of each support rod (404) is connected to the upper surface of the degassing box (1).

5. The alloy melting furnace degasser according to claim 1, characterized in that: The degassing structure of the stirring degassing assembly (2) comprises a first push plate (203) circumferentially arranged on the outer surface of a rotating rod (202), a guide plate (204) rotatably connected to the outer surface of the rotating rod (202) and located below the first push plate (203), and a group of leakage grooves (205) opened on the outer side surface of the guide plate (204), and the outer side surface of the guide plate (204) is connected to the inner wall of the degassing box (1).

6. The alloy melting furnace degasser according to claim 1, characterized in that: The outer surface of the rotating rod (202) is fixedly connected with second push plates (206) arranged in a ring, and each of the second push plates (206) is located below the guide plate (204).

7. The alloy melting furnace degasser according to claim 1, characterized in that: The exhaust assembly (3) comprises a pump body (301) mounted on the outer surface of a degassing box (1); the input end of the pump body (301) is fixedly connected to an exhaust pipe (302); the input end of the exhaust pipe (302) is fixedly connected to a U-shaped pipe (303); both input ends of the U-shaped pipe (303) pass through the degassing box (1) and extend to the interior of the degassing box (1); and the output end of the pump body (301) is fixedly connected to an exhaust pipe (304).

8. The alloy melting furnace degasser according to claim 1, characterized in that: The bottom surface of the degassing box (1) is fixedly connected to supporting legs (5) arranged in a ring, and the bottom surface of the degassing box (1) is fixedly connected to a discharge pipe (6).