Automatic edge rolling machine

By designing an automatic round rolling machine, using a press roller adjustment mechanism and a servo motor-driven material push column, rapid adjustment and accurate discharge of materials of different thicknesses are achieved, and the problems of low round rolling efficiency and inaccurate discharge in the prior art are solved, and the overall processing efficiency is improved.

CN222659746UActive Publication Date: 2025-03-25ZHEJIANG HUIJIN MASCH MFG CO LTD
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Patent Information

Application Number
CN202421388883.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-25
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing round rolling device needs to perform multiple steps to adjust when rolling materials of different thicknesses, which affects the efficiency of round rolling and is not accurate enough, resulting in waste of materials and slow processing speed.

Method used

An automatic round rolling machine is designed, using a press roller adjustment mechanism and a servo motor-driven material pushing column. The round rolling roller is driven by a chain and sprocket, and combined with the design of the extrusion roller and sliding baffle, it realizes rapid adjustment and accurate discharge of materials of different thicknesses.

Benefits of technology

The rolling efficiency and discharge speed are improved, material waste is reduced, rapid adaptation to materials of different thicknesses is achieved, and overall processing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of edge rolling machines, in particular to an automatic edge rolling machine which comprises a compression roller adjusting mechanism, and an edge rolling mechanism is fixedly arranged in the compression roller adjusting mechanism. According to the metal plate edge rolling device, the servo motor can drive the material pushing column to move, meanwhile, the chain wheel II and the rotating shaft can be driven to rotate through the chain, so that the edge rolling roller can conduct edge rolling on a metal plate, and the four extrusion rollers arranged outside the edge rolling roller can conduct extrusion limiting on the metal plate in the edge rolling process; when the thickness of a machined material is changed, a moving seat can be driven to move through the end of a first air cylinder, in this way, the moving seat can drive four linkage rods to rotate, and the end of each linkage rod can drive a U-shaped frame and an extrusion roller to slide in a protection box. And the four extrusion rollers are far away from or close to the edge rolling roller, so that the edge rolling device can be quickly adjusted according to the thickness of a machined material, and the edge rolling efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of roll bending machines, in particular to an automatic roll bending machine. Background Art

[0002] The roll bending of helium cylinders is a key process in their production. In the field of metal processing and manufacturing, roll bending technology is widely used to process flat materials (such as metal sheets) into circular or semi-circular shapes. The roll bending of helium cylinders usually uses metal materials with certain plasticity and bendability, such as high-strength steel.

[0003] Existing roll bending devices mostly use a three-axis type for roll bending. It is very difficult for the roundness of the processed parts rolled out to meet the use standards, which greatly affects the processing speed and efficiency. When taking out the rolled processed parts, traditional manual blanking methods are usually used. This kind of blanking method is not accurate enough, easy to waste materials and time, and existing roll bending machines need to be adjusted in multiple steps when roll bending materials with different thicknesses, thus affecting the roll bending efficiency. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an automatic roll bending machine to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] An automatic roll bending machine includes a pressure roller adjusting mechanism, and a roll bending mechanism is fixedly arranged inside the pressure roller adjusting mechanism;

[0007] The pressure roller adjusting mechanism includes a protective box body. A support arm is fixedly connected to the outer wall of the protective box body. The top end of the support arm is fixedly connected with a cylinder I. The end of the cylinder I is fixedly connected with a moving seat. One end of a linkage rod is rotatably connected to each of the four side walls of the moving seat. The other ends of the four linkage rods are all rotatably connected to a U-shaped frame. The U-shaped frame is slidably connected to the protective box body. An extrusion roller is rotatably connected between the U-shaped frames. A limit telescopic rod fixed to the inner wall of the protective box body is fixedly connected to the side wall of the U-shaped frame.

[0008] Furthermore, a pushing ring is arranged inside the protective box body. Two fixing blocks are symmetrically and fixedly connected to the outer wall of the pushing ring. A connecting rod is fixedly connected to the side wall of the fixing block. The end of the connecting rod is fixedly connected with a cylinder II.

[0009] Furthermore, a side plate is highly connected to the side wall of the protective box body. A discharge port is formed in the side plate. A sliding baffle is slidably connected to the discharge port. An electric telescopic rod fixedly connected to the protective box body is fixedly connected to the side wall of the sliding baffle.

[0010] Furthermore, the rolling mechanism includes a rolling roller, a rotating shaft rotatably connected to the protective box body is fixedly connected at the center position of the rolling roller, a sprocket 2 is fixedly sleeved on the end of the rotating shaft, a servo motor is fixedly connected to the side wall of the protective box body, a sprocket 1 is fixedly sleeved on the output end of the servo motor, and a chain is meshingly sleeved between the sprocket 1 and the sprocket 2.

[0011] Furthermore, a receiving plate is fixedly connected to the side wall of the protective box body, a screw is rotatably connected to the end of the receiving plate, an internal thread block is screwed and sleeved on the screw, a pushing column is fixedly connected to the side wall of the internal thread block, a bevel gear group is fixedly connected to the end of the screw, and the bevel gear group is fixedly connected to the output end of the servo motor.

[0012] Furthermore, the top and bottom of the pushing column are fixedly connected to the limiting block, and the top and bottom of the receiving plate are fixedly connected to the limiting sleeve rod which is slidably sleeved with the limiting block.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The servo motor can drive the pushing column to move, so that the metal sheet can be continuously pushed toward the direction of the rolling roller. At the same time, the chain can drive the sprocket 2 and the rotating shaft to rotate, so that the rolling roller can roll the metal sheet. Four squeezing rollers are arranged on the outside of the rolling roller to extrude and limit the metal sheet during the rolling process, so as to ensure that the metal sheet can be rolled into a circle. When the thickness of the processed material changes, the end of the cylinder 1 can drive the moving seat to move, so that the moving seat can drive the four linkage rods to rotate, and the end of the linkage rod can drive the molding frame and the squeezing roller to slide in the protective box, so that the four squeezing rollers are away from or close to the rolling roller. Therefore, the rolling device can be quickly adjusted according to the thickness of the processed material, thereby improving the rolling efficiency.

[0015] 2. When the curling mechanism completes the curling operation of the metal sheet, the electric telescopic rod can drive the sliding baffle to move away from the discharge port, thereby opening the discharge port, and then the connecting rod and the push ring at its end are driven to move through the second cylinder, so that the push ring can push the processed cylinder out of the discharge port, thereby completing the rapid unloading operation, improving the discharge speed, and facilitating the curling of the next workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall internal structure of the utility model;

[0018] Figure 3It is a schematic diagram of the structure of the side plate in the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the rolling mechanism in the utility model;

[0020] Figure 5 It is a structural schematic diagram of the pressure roller adjustment mechanism of the utility model.

[0021] In the figure: 100, roller adjustment mechanism; 101, protective box; 102, side plate; 103, discharge port; 104, sliding baffle; 105, electric telescopic rod; 106, support arm; 107, cylinder one; 108, moving seat; 109, linkage rod; 110, profile frame; 111, limit telescopic rod; 112, extrusion roller; 113, push ring; 114, fixed block; 115, connecting rod; 116, cylinder two; 200, rolling mechanism; 201, receiving plate; 202, screw; 203, internal thread block; 204, push column; 205, limit block; 206, limit sleeve rod; 207, bevel gear set; 208, servo motor; 209, sprocket one; 210, chain; 211, sprocket two; 212, rotating shaft; 213, rolling roller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figures 1 to 5 In an embodiment of the utility model, an automatic rolling machine includes a pressure roller adjustment mechanism 100, and a rolling mechanism 200 is fixedly arranged inside the pressure roller adjustment mechanism 100;

[0024] The pressure roller adjustment mechanism 100 includes a protective box 101, on the outer wall of which a support arm 106 is fixedly connected, the top of the support arm 106 is fixedly connected to a cylinder 107, the end of the cylinder 107 is fixedly connected to a moving seat 108, the four side walls of the moving seat 108 are rotatably connected to one end of a linkage rod 109, the other ends of the four linkage rods 109 are rotatably connected to a profile frame 110, the profile frame 110 is slidably connected to the protective box 101, and an extrusion roller 112 is rotatably connected between the profile frames 110, and a limiting telescopic rod 111 fixed to the side wall of the profile frame 110 and fixed to the inner wall of the protective box 101.

[0025] Specifically, the servo motor 208 can drive the pushing column 204 to move, thereby continuously pushing the metal sheet toward the winding roller 213, and at the same time, the chain 210 can drive the sprocket 211 and the rotating shaft 212 to rotate, so that the winding roller 213 can perform a winding process on the metal sheet. By arranging four squeezing rollers 112 on the outside of the rolling roller 213, the metal sheet can be squeezed and limited during the rolling process, thereby ensuring that the metal sheet can be curled into a circle. When the thickness of the processed material changes, the end of the cylinder 107 can drive the moving seat 108 to move, so that the moving seat 108 can drive the four linkage rods 109 to rotate, and the end of the linkage rod 109 can drive the mold frame 110 and the squeezing roller 112 to slide in the protective box 101, so that the four squeezing rollers 112 are away from or close to the winding roller 213. Therefore, the rolling device can be quickly adjusted according to the thickness of the processed material, thereby improving the rolling efficiency.

[0026] Embodiment 1

[0027] like Figure 3 As shown, in this embodiment, a pushing ring 113 is provided inside the protective box 101, and two fixed blocks 114 are symmetrically fixedly connected to the outer wall of the pushing ring 113, and a connecting rod 115 is fixedly connected to the side wall of the fixed block 114, and a cylinder 116 is fixedly connected to the end of the connecting rod 115; a side panel 102 is highly connected to the side wall of the protective box 101, a discharge port 103 is opened in the side panel 102, a sliding baffle 104 is slidably connected to the discharge port 103, and an electric telescopic rod 105 fixedly connected to the protective box 101 is fixedly connected to the side wall of the sliding baffle 104.

[0028] In this embodiment, when the curling mechanism 200 completes the curling operation of the metal sheet, the electric telescopic rod 105 can drive the sliding baffle 104 to move away from the discharge port 103, thereby opening the discharge port 103, and then drive the connecting rod 115 and the pushing ring 113 at its end to move through the cylinder 116, so that the pushing ring 113 can push the processed cylinder out of the discharge port 103, thereby completing the rapid unloading operation, improving the unloading speed, and facilitating the curling of the next workpiece.

[0029] Embodiment 2

[0030] like Figure 4As shown, in this embodiment, the rolling mechanism 200 includes a rolling roller 213, a rotating shaft 212 rotatably connected to the protective box 101 is fixedly connected at the center of the rolling roller 213, a sprocket 211 is fixedly sleeved on the end of the rotating shaft 212, a servo motor 208 is fixedly connected to the side wall of the protective box 101, a sprocket 1 209 is fixedly sleeved on the output end of the servo motor 208, and a chain 210 is meshed and sleeved between the sprocket 1 209 and the sprocket 211; a receiving sprocket 211 is fixedly connected to the side wall of the protective box 101 Plate 201, the end of the receiving plate 201 is rotatably connected with a screw rod 202, an internal thread block 203 is screwed and sleeved on the screw rod 202, a push rod 204 is fixedly connected to the side wall of the internal thread block 203, the end of the screw rod 202 is fixedly connected with a bevel gear set 207, and the bevel gear set 207 is fixedly connected to the output end of the servo motor 208; the top and bottom of the push rod 204 are fixedly connected to the limit block 205, and the top and bottom of the receiving plate 201 are fixedly connected to the limit sleeve rod 206 that is slidably sleeved with the limit block 205.

[0031] During specific implementation, the output end of the servo motor 208 can drive the bevel gear set 207 to mesh and rotate, thereby driving the screw 202 to rotate, thereby driving the internal thread block 203 and the pushing column 204 to move, so that the pushing column 204 continuously pushes the metal sheet to the bottom position of the winding roller 213, and then drives the sprocket 211 to rotate through the sprocket 1 209 and the chain 210 at the same time, so that the sprocket 211 can drive the rotating shaft 212 and the winding roller 213 to rotate, so that the winding roller 213 cooperates with the four extrusion rollers 112 to curl the sheet into a circle.

[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0033] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An automatic rolling machine, characterized in that: It comprises a pressure roller adjustment mechanism (100), wherein a rolling mechanism (200) is fixedly arranged inside the pressure roller adjustment mechanism (100); The pressure roller adjustment mechanism (100) comprises a protective box (101), a support arm (106) is fixedly connected to the outer wall of the protective box (101), the top of the support arm (106) is fixedly connected to a cylinder (107), the end of the cylinder (107) is fixedly connected to a movable seat (108), the four side walls of the movable seat (108) are rotatably connected to one end of a linkage rod (109), the other ends of the four linkage rods (109) are rotatably connected to a profile frame (110), the profile frame (110) is slidably connected to the protective box (101), a squeezing roller (112) is rotatably connected between the profile frames (110), and a limiting telescopic rod (111) fixed to the inner wall of the protective box (101) is fixedly connected to the side wall of the profile frame (110).

2. The automatic rolling machine according to claim 1, characterized in that: A push ring (113) is arranged inside the protection box (101), two fixed blocks (114) are symmetrically fixedly connected to the outer wall of the push ring (113), a connecting rod (115) is fixedly connected to the side wall of the fixed block (114), and a second cylinder (116) is fixedly connected to the end of the connecting rod (115).

3. The automatic rolling machine according to claim 1, characterized in that: A side panel (102) is highly connected to the side wall of the protection box (101), a discharge port (103) is provided in the side panel (102), a sliding baffle (104) is slidably connected to the discharge port (103), and an electric telescopic rod (105) fixedly connected to the side wall of the sliding baffle (104) and fixedly connected to the protection box (101).

4. The automatic rolling machine according to claim 1, characterized in that: The rolling mechanism (200) comprises a rolling roller (213), a rotating shaft (212) rotatably connected to the protective box (101) being fixedly connected at the center of the rolling roller (213), a sprocket wheel 2 (211) being fixedly sleeved at the end of the rotating shaft (212), a servo motor (208) being fixedly sleeved on the side wall of the protective box (101), a sprocket wheel 1 (209) being fixedly sleeved on the output end of the servo motor (208), and a chain (210) being meshed and sleeved between the sprocket wheel 1 (209) and the sprocket wheel 2 (211).

5. The automatic rolling machine according to claim 4, characterized in that: A receiving plate (201) is fixedly connected to the side wall of the protective box body (101); a screw rod (202) is rotatably connected to the end of the receiving plate (201); an internal thread block (203) is screwed and sleeved on the screw rod (202); a material pushing column (204) is fixedly connected to the side wall of the internal thread block (203); a bevel gear set (207) is fixedly connected to the end of the screw rod (202); and the bevel gear set (207) is fixedly connected to the output end of a servo motor (208).

6. The automatic rolling machine according to claim 5, characterized in that: The top and bottom of the push column (204) are both fixedly connected to the limit block (205), and the top and bottom of the receiving plate (201) are both fixedly connected to a limit sleeve rod (206) slidably sleeved with the limit block (205).

Citation Information

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