Stamping equipment for motor stator machining

By designing support blocks, placement plates and buffer structures in the stamping equipment, combined with hydraulic push rods and motor drives, the problem of equipment shaking and excessive punching pressure is solved, and the stability and safety of the stamping process are achieved.

CN222659782UActive Publication Date: 2025-03-25CHANGZHOU JINAN METALLURGICAL EQUIP
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Patent Information

Application Number
CN202420618564.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-03-25
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

Existing stamping equipment only prevents vibration transmission during buffering, the overall equipment will still shake, and the punching pressure is too large and it is easy to damage objects and equipment.

Method used

A stamping equipment for motor stator processing is designed, using a buffer structure with a support block and a placement plate, driven by a hydraulic push rod and a motor, and using the cooperation of lever and counterweight block to buffer the punch pressure and provide support at the end of the stamping.

Benefits of technology

It effectively avoids the overall vibration and excessive punching pressure of the equipment, ensures the stability of the stamping process, and avoids the punching pressure damaging objects and equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of stamping, in particular to stamping equipment for motor stator processing, which comprises a workbench, support plates are mounted at two ends of the outer wall of the top of the workbench, a top plate is mounted on the outer wall of the top of each support plate, support blocks are symmetrically mounted on the outer wall of the top of the workbench, and a placing plate is placed on the outer wall of the top of each support block. Buffering structures are arranged on the outer walls of the two sides of the containing plate, and a fixing assembly is arranged on the outer wall of the top of the containing plate. The buffering structure comprises a balancing weight, a lever arranged on the outer wall of one side of the balancing weight and a supporting rod connected to the center of the balancing weight in a sliding mode. Force generated by the hydraulic push rod directly acts on the die and the containing plate, the balancing weight slides upwards in the supporting rod and compresses the supporting spring, redundant stamping force is buffered, the stamping process is conveniently buffered, the stamping process is processed in a centralized mode, and the amount of vibration transmitted to the whole device is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of stamping, in particular to a stamping device for machining a motor stator. Background Art

[0002] The motor stator is an important part of motors such as generators and starters. The stator consists of three parts: stator core, stator winding and frame.

[0003] Stamping is a production technology that uses the power of conventional or special stamping equipment to directly subject sheet metal to deformation force in the die and deform it, thereby obtaining product parts with certain shapes, sizes and performances. Sheet metal, die and equipment are the three elements of stamping. Stamping is a metal cold deformation processing method, so it is called cold stamping or sheet metal stamping, or stamping for short. It is one of the main methods of metal plastic processing (or pressure processing);

[0004] Some stamping equipment uses the method of buffering the entire equipment when performing buffering. For example, a buffer structure is set at the bottom of the supporting legs of the equipment. This can only prevent the vibration from being transmitted to other equipment, but the entire equipment still shakes during the stamping process.

[0005] During the stamping process, the die is in direct contact with the object. Excessive stamping pressure can cause direct damage to various parts of the object and easily damage the object. Utility Model Content

[0006] The purpose of the utility model is to propose a stamping equipment for motor stator processing in response to the above-mentioned problems and shortcomings: the support block cooperates with the placement plate to support the stamping process, and the excess stamping force is buffered to prevent the entire equipment from being affected by the strong stamping force and vibrating and shaking, and the impact force of the stamping is buffered and supported at the end point of the stamping force, which facilitates stamping and prevents the stamping force from damaging objects and equipment, thereby solving the problems of overall vibration and excessive stamping pressure of the equipment.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A stamping device for processing a motor stator comprises a workbench, support plates are installed at both ends of the top outer wall of the workbench, and a top plate is installed on the top outer wall of the support plate, support blocks are symmetrically installed on the top outer wall of the workbench, and a placement plate is placed on the top outer wall of the support block, buffer structures are provided on the outer walls on both sides of the placement plate, and a fixing component is provided on the top outer wall of the placement plate; the buffer structure comprises a counterweight block, a lever arranged on the outer wall on one side of the counterweight block, and a support rod slidably connected to the center of the counterweight block; the fixing component comprises a placement groove opened on the top outer wall of the placement plate and square holes opened at both ends of the placement groove.

[0009] Preferably, the outer walls at both ends of the support rod are respectively installed on the bottom outer wall of the top plate and the top outer wall of the workbench, and a support spring is welded to the top outer wall of the counterweight block, and the top end of the support spring is installed on the bottom outer wall of the top plate.

[0010] Preferably, one end of the lever and one side of the counterweight block are provided with movable holes, and a pin shaft is inserted in the movable hole. The other end of the lever is rotatably connected to the outer wall of the side of the placement plate, and a fulcrum is installed on the top outer wall of the workbench at the bottom of the lever, and the top of the fulcrum is in contact with the bottom outer wall of the lever.

[0011] Preferably, the placement plate is located in the square hole and is rotatably connected to a bidirectional screw, and the outer walls at both ends of the bidirectional screw are screwed with clamping plates, and the two ends of the clamping plates are slidably connected to the inner outer wall of the square hole.

[0012] Preferably, a driving groove is provided on an outer wall of one side of the placement plate at the bidirectional screw, and a motor is installed in the driving groove, and the output shaft of the motor is connected to one end of the bidirectional screw.

[0013] Preferably, a hydraulic push rod is installed at the center of the top plate, and matching stamping dies are provided on the top of the placement plate and one end of the hydraulic push rod, and the stamping dies are respectively placed on the top of the placement plate and installed on one end of the hydraulic push rod.

[0014] A storage groove is provided on one side outer wall of the workbench, and side panels are installed between the workbench and the top plate at the buffer structure.

[0015] The motor and the hydraulic push rod are connected to a switch via a wire, and the switch is connected to a power source via a wire.

[0016] The beneficial effects of the utility model are:

[0017] 1. The motor drives the bidirectional screw to rotate so that the clamping plate slides in the square hole. The clamping plates are close to each other to fix the stamping die, which is convenient for fixing the die and for fixing dies of different sizes;

[0018] 2. The force generated by the hydraulic push rod acts directly on the mold and the placement plate. The levers on both sides of the placement plate pull the counterweight block up under the support of the fulcrum. The counterweight block slides upward in the support rod and compresses the support spring to buffer the excess punching force, which is convenient for buffering the punching process, centrally processing the punching process, and reducing the amount of vibration transmitted to the entire equipment.

[0019] 3. The support block cooperates with the placement plate to support the stamping process. After the excess stamping pressure is buffered, the overall equipment is prevented from vibrating and shaking due to the strong impact of the stamping. The impact force of the stamping is buffered and supported at the end of the stamping pressure, which facilitates stamping while preventing the stamping pressure from damaging objects and equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a stamping device for processing a motor stator proposed by the utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of a stamping device for processing a motor stator proposed by the utility model;

[0022] Figure 3 This is a schematic diagram of the overall structure of a buffer structure of a stamping device for motor stator processing proposed by the utility model;

[0023] Figure 4 The utility model provides a schematic diagram of the unfolded structure of a placement plate of a stamping device for machining a motor stator.

[0024] In the figure: 1 workbench, 2 support plate, 3 top plate, 4 hydraulic push rod, 5 support block, 6 placement plate, 7 buffer structure, 8 side plate, 9 storage slot, 10 stamping die, 11 fixing assembly, 12 support rod, 13 support spring, 14 counterweight, 15 lever, 16 pin, 17 fulcrum, 18 placement slot, 19 square hole, 20 bidirectional screw, 21 clamping plate, 22 motor. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] Embodiment 1:

[0027] Reference Figure 1-4 A stamping device for processing a motor stator comprises a workbench 1, support plates 2 are installed at both ends of the top outer wall of the workbench 1, and a top plate 3 is installed on the top outer wall of the support plate 2, support blocks 5 are symmetrically installed on the top outer wall of the workbench 1, and a placement plate 6 is placed on the top outer wall of the support block 5, buffer structures 7 are provided on the outer walls on both sides of the placement plate 6, and a fixing component 11 is provided on the top outer wall of the placement plate 6;

[0028] A hydraulic push rod 4 is installed at the center of the top plate 3, and a matching stamping die 10 is provided on the top of the placement plate 6 and one end of the hydraulic push rod 4. The stamping die 10 is placed on the top of the placement plate 6 and installed on one end of the hydraulic push rod 4 respectively. After the hydraulic push rod 4 is started, the stamping die 10 is driven down, so that the stamping dies 10 overlap with each other for stamping forming;

[0029] A storage groove 9 is provided on one side outer wall of the workbench 1, and a side panel 8 is installed between the workbench 1 and the top plate 3 at the buffer structure 7. The side panel 8 between the workbench 1 and the top plate 3 hides the buffer structure 7, thereby improving the safety of the equipment and avoiding additional safety hazards caused by exposed structure. Stamping dies of different sizes are stored in the storage groove 9 on the workbench 1 for easy storage.

[0030] The fixing assembly 11 includes a placement groove 18 formed on the top outer wall of the placement plate 6 and square holes 19 formed on both ends of the placement groove 18;

[0031] The placing plate 6 is located in the square hole 19 and is rotatably connected to a bidirectional screw 20, and the outer walls of both ends of the bidirectional screw 20 are screwed with a clamping plate 21, and the two ends of the clamping plate 21 are slidably connected to the inner outer wall of the square hole 19;

[0032] A driving groove is provided on the outer wall of one side of the placement plate 6 at the bidirectional screw 20, and a motor 22 is installed in the driving groove. The output shaft of the motor 22 is connected to one end of the bidirectional screw 20. The bidirectional screw 20 on the placement plate 6 drives the clamping plates 21 to approach each other under the drive of the motor 22, so as to fix the stamping die 10 and maintain the stability of the stamping process.

[0033] The motor 22 and the hydraulic push rod 4 are connected to the switch through wires, and the switch is connected to the power supply through wires, and the motor 22 on the placement plate 6 is started. The motor 22 drives the bidirectional screw 20 to rotate so that the clamping plate 21 slides in the square hole 19. The clamping plates 21 are close to each other to fix the stamping die 10, which is convenient for fixing the die and for fixing die of different sizes. After fixing, processing is carried out.

[0034] Embodiment 2:

[0035] Reference Figure 1-3 The buffer structure 7 includes a counterweight 14, a lever 15 provided on the outer wall of one side of the counterweight 14, and a support rod 12 slidably connected to the center of the counterweight 14. After the placement plate 6 is subjected to force and lowered, the lever 15 is driven to lift the counterweight 14 on the support rod 12 under the action of the fulcrum 17. The counterweight 14 compresses the support spring 13 to buffer the punching force, thereby preventing the punching force from directly contacting the object and damaging the object. At the same time, the buffer weakens the excess vibration generated during the punching process and prevents the entire device from vibrating excessively.

[0036] The outer walls at both ends of the support rod 12 are respectively installed on the outer wall at the bottom of the top plate 3 and the outer wall at the top of the workbench 1, and the top outer wall of the counterweight 14 is welded with a support spring 13, the top end of the support spring 13 is installed on the outer wall at the bottom of the top plate 3, and the placement plate 6 is subjected to a strong force and then drops onto the support block 5. At this time, the levers 15 on both sides of the placement plate 6 pull the counterweight 14 upward under the support of the fulcrum 17, and the counterweight 14 slides upward in the support rod 12 and compresses the support spring 13 to buffer the excess punching force;

[0037] One end of the lever 15 and one side of the counterweight block 14 are both provided with movable holes, and a pin shaft 16 is inserted into the movable hole. The other end of the lever 15 is rotatably connected to the outer wall of the side of the placement plate 6, and the top outer wall of the workbench 1 is located at the bottom of the lever 15 and a fulcrum 17 is installed. The top of the fulcrum 17 contacts the bottom outer wall of the lever 15. The support block 5 cooperates with the placement plate 6 to support the stamping end point. After the excess stamping force is buffered, the overall equipment is prevented from vibrating and shaking due to the strong impact of the stamping force. After the hydraulic push rod 4 is retracted, the force of the counterweight block 14 and the support spring 13 returns the placement plate 6 to its position through the lever 15.

[0038] Working principle: When in use, the stamping die 10 to be formed is respectively installed in the hydraulic push rod 4 and placed in the placement groove 18 on the top of the placement plate 6, and the motor 22 on the placement plate 6 is started. The motor 22 drives the bidirectional screw 20 to rotate so that the clamping plate 21 slides in the square hole 19. The clamping plates 21 are close to each other to fix the stamping die 10, which is convenient for fixing the die and fixing dies of different sizes. After the fixation is completed, the processing is carried out. After the hydraulic push rod 4 is started, it drives the stamping die 10 to descend, so that the stamping dies 10 overlap each other for stamping and forming. The force generated by the hydraulic push rod 4 directly acts as Used in the stamping die 10 and the placement plate 6, the placement plate 6 is dropped onto the support block 5 after being subjected to a strong force, at this time, the levers 15 on both sides of the placement plate 6 pull the counterweight block 14 up under the support of the fulcrum 17, the counterweight block 14 slides upward in the support rod 12 and compresses the support spring 13 to buffer the excess stamping force, the support block 5 cooperates with the placement plate 6 to support the stamping end point, after the excess stamping force is buffered, the overall equipment is prevented from being affected by the strong stamping force and vibrating and shaking, after the hydraulic push rod 4 is retracted, the force of the counterweight block 14 and the support spring 13 returns the placement plate 6 to its original position through the lever 15.

[0039] The exemplary implementation of the utility model is described in detail with reference to the examples, however, it is understood by those skilled in the art that, without departing from the concept of the utility model, various modifications and alterations may be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the utility model may be made without exceeding the scope of protection of the utility model, which is determined by the attached claims. The foregoing description of the specific exemplary implementation of the utility model is not intended to limit the utility model to the precise form disclosed, and it is obvious that many changes and variations can be made according to the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the utility model and its practical application, so that those skilled in the art can realize and utilize various different exemplary implementations of the utility model and various different choices and changes. The scope of the utility model is intended to be defined by the claims and their equivalents.

Claims

1. A stamping device for processing a motor stator, comprising a workbench (1), characterized in that: Support plates (2) are installed at both ends of the top outer wall of the workbench (1), and a top plate (3) is installed on the top outer wall of the support plate (2); support blocks (5) are symmetrically installed on the top outer wall of the workbench (1), and a placement plate (6) is placed on the top outer wall of the support block (5); buffer structures (7) are provided on the outer walls on both sides of the placement plate (6), and a fixing component (11) is provided on the top outer wall of the placement plate (6); The buffer structure (7) comprises a counterweight block (14), a lever (15) arranged on an outer wall of one side of the counterweight block (14), and a support rod (12) slidably connected to the center of the counterweight block (14); The fixing assembly (11) comprises a placement groove (18) provided on the top outer wall of the placement plate (6) and square holes (19) provided at two ends of the placement groove (18).

2. The stamping equipment for motor stator processing according to claim 1, characterized in that: The outer walls at both ends of the support rod (12) are respectively mounted on the bottom outer wall of the top plate (3) and the top outer wall of the workbench (1), and a support spring (13) is welded to the top outer wall of the counterweight (14), and the top end of the support spring (13) is mounted on the bottom outer wall of the top plate (3).

3. The stamping equipment for motor stator processing according to claim 1, characterized in that: One end of the lever (15) and one side of the counterweight (14) are both provided with movable holes, and a pin shaft (16) is inserted into the movable hole. The other end of the lever (15) is rotatably connected to the side outer wall of the placement plate (6), and a fulcrum (17) is installed on the top outer wall of the workbench (1) at the bottom of the lever (15), and the top end of the fulcrum (17) is in contact with the bottom outer wall of the lever (15).

4. The stamping equipment for motor stator processing according to claim 1, characterized in that: The placement plate (6) is located in the square hole (19) and is rotatably connected to a bidirectional screw rod (20), and the outer walls at both ends of the bidirectional screw rod (20) are screwed with a clamping plate (21), and the two ends of the clamping plate (21) are slidably connected to the inner outer wall of the square hole (19).

5. The stamping equipment for motor stator processing according to claim 1, characterized in that: A driving groove is provided on the outer wall of one side of the placement plate (6) at the position of the bidirectional screw (20), and a motor (22) is installed in the driving groove. The output shaft of the motor (22) is connected to one end of the bidirectional screw (20).

6. The stamping equipment for motor stator processing according to claim 1, characterized in that: A hydraulic push rod (4) is installed at the center of the top plate (3), and matching stamping dies (10) are provided on the top of the placement plate (6) and one end of the hydraulic push rod (4). The stamping dies (10) are respectively placed on the top of the placement plate (6) and installed on one end of the hydraulic push rod (4).

7. The stamping equipment for motor stator processing according to claim 1, characterized in that: A storage groove (9) is provided on one side outer wall of the workbench (1), and a side plate (8) is installed between the workbench (1) and the top plate (3) at the buffer structure (7).

8. The stamping equipment for processing a motor stator according to claim 5, characterized in that: The motor (22) and the hydraulic push rod (4) are connected to a switch via a wire, and the switch is connected to a power source via a wire.