Steel bar straightening device

By designing the guide mechanism and straightening mechanism of the steel rod straightening device, the problems of cracking and clamping machines during the steel rod straightening process in the prior art are solved, and safe straightening of the steel rod and low-cost maintenance of the equipment are achieved.

CN222679364UActive Publication Date: 2025-03-28RIZHAO HUAZHE SPECIAL STEEL CO LTD
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Patent Information

Application Number
CN202420958553.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-03-28
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing steel rod straightening machines are prone to cracking and jamming of the steel rod during the straightening process, and the equipment structure is complex and the maintenance cost is high.

Method used

A steel rod straightening device is designed, including a guide mechanism and a straightening mechanism. The guide mechanism gradually reduces the bending of the steel rod through a group of guide rods arranged in a radial shape to avoid cracking; the straightening mechanism adopts a circular steel pipe with an inner diameter greater than the diameter of the steel rod, with a simple structure and reducing maintenance costs.

Benefits of technology

It effectively avoids cracking and clamping of steel rods during straightening, simplifies the equipment structure, and reduces maintenance and repair costs.

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Abstract

A steel bar straightening device comprises a base, a guide mechanism and a straightening mechanism are arranged on the base, the guide mechanism is located on the left side of the straightening mechanism, the guide mechanism comprises a set of guide rods arranged in a radial mode, the guide rods form a conical structure, and a left end opening of the conical structure is larger than a right end opening of the conical structure; the left end of the guide rod is fixedly connected with the base through a left supporting piece, and the right end of the guide rod is fixedly connected with the base through a right supporting piece. A guide sleeve used in cooperation with the steel bar is arranged in the right supporting piece. The straightening mechanism comprises a circular steel pipe, and the inner diameter of the circular steel pipe is larger than the diameter of the steel bar. The axis of the guide sleeve and the axis of the circular steel pipe are located on the same straight line. According to the steel bar straightening device, the guide mechanism is additionally arranged, the guide mechanism plays a role in guiding steel bar paying-off, the steel bar cannot crack after being straightened, meanwhile, the steel bar can smoothly enter a subsequent straightening mechanism through the guide function of the guide mechanism, and the phenomenon of machine clamping is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel bar production, in particular to a steel bar straightening device. Background Art

[0002] At present, the steel bar straightening is processed by a straightening machine. The rolled steel bars are placed at the entrance side of the straightening machine. After straightening, the rolled steel bars become straight steel bars. The existing steel bar straightening machines have the following disadvantages:

[0003] Before straightening, the steel bars are wound in circles to form a bundle structure. When straightening, take a bundle of steel bars, find the active end of the steel bars, and convey them to the straightening machine for straightening while unwinding the wires. The steel bars quickly change from curved to straight. However, since the steel bars are too curved when they are wound into coils, the surface will crack after straightening directly, and sometimes the machine will get stuck. This is a shortcoming of the existing technology. Utility Model Content

[0004] The purpose of the utility model is to solve the problems raised in the above background technology, and then proposes a steel bar straightening device.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a steel bar straightening device, comprising a base, on which a guide mechanism and a straightening mechanism are arranged, the guide mechanism is located on the left side of the straightening mechanism, the guide mechanism comprises a group of guide rods arranged radially, a group of guide rods constitute a conical structure and the left end opening of the conical structure is larger than the right end opening; the left end of the guide rod is fixedly connected to the base through a left support member, and the right end of the guide rod is fixedly connected to the base through a right support member; a guide sleeve used in conjunction with the steel bar is arranged in the right support member; the straightening mechanism comprises a circular steel pipe, the inner diameter of the circular steel pipe is larger than the diameter of the steel rod; the axis of the guide sleeve is on the same straight line as the axis of the circular steel pipe.

[0006] A further improvement of the utility model is that the left support member is a circular steel ring, and the circular steel ring is fixed to the guide rod by welding.

[0007] A further improvement of the present invention is that an auxiliary support member is arranged between the left support member and the right support member.

[0008] A further improvement of the utility model is that the right support member is a support plate, a mounting sleeve is arranged inside the support plate, and the guide sleeve is fixed inside the mounting sleeve.

[0009] A further improvement of the utility model is that a lifting mechanism is arranged at the lower part of the circular steel pipe.

[0010] A further improvement of the utility model is that a plurality of drop holes for facilitating the falling of steel rod debris are arranged at the bottom of the circular steel pipe.

[0011] A further improvement of the utility model is that a first wear-resistant steel bar is arranged on one side of the guide rod located inside the conical structure.

[0012] A further improvement of the utility model is that a second wear-resistant steel bar is arranged on one side of the left support member and located inside the conical structure.

[0013] A further improvement of the utility model is that a third wear-resistant steel bar is arranged on one side of the auxiliary support member and located inside the conical structure.

[0014] A further improvement of the utility model is that the inner diameter of the circular steel pipe is 5-10 mm larger than the diameter of the steel rod.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model adds a guiding mechanism, which plays a certain guiding role in the release of the steel rod. On the one hand, the curvature of the steel rod with a large curvature gradually decreases in the guiding mechanism, and it will not crack after subsequent straightening. On the other hand, the steel rod can smoothly enter the subsequent straightening mechanism through the guiding effect of the guiding mechanism, avoiding the phenomenon of machine jamming.

[0017] 2. The straightening mechanism of the utility model is a circular steel pipe. Compared with the straightening machine in the prior art, it has a simpler structure, lower cost, and greatly reduces maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a specific implementation method of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the left supporting member of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the auxiliary support member of the utility model;

[0021] Figure 4 for Figure 1 A-section structure enlarged view.

[0022] Among them: 1 is the left support, 2 is the steel rod, 3 is the guide rod, 4 is the right support, 5 is the installation sleeve, 6 is the round steel pipe, 7 is the lifting mechanism, 8 is the base, 9 is the auxiliary support, 10 is the guide sleeve, 11 is the first wear-resistant steel bar, 12 is the second wear-resistant steel bar, 13 is the third wear-resistant steel bar, and 14 is the blanking hole. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:

[0024] like Figure 1-4 As shown, a steel rod straightening device includes a base 8, on which a guiding mechanism and a straightening mechanism are arranged, wherein the guiding mechanism is located on the left side of the straightening mechanism, and the guiding mechanism includes a group of radially arranged guiding rods 3, wherein the group of guiding rods 3 forms a conical structure and the left end opening of the conical structure is larger than the right end opening.

[0025] The left end of the guide rod 3 is fixedly connected to the base 8 through the left support member 1, and the right end of the guide rod 3 is fixedly connected to the base 8 through the right support member 4; specifically, the left support member 1 is a circular steel ring, and the circular steel ring is fixed to each guide rod 3 by welding; an auxiliary support member 9 is provided between the left support member 1 and the right support member 4, and the auxiliary support member 9 is also a circular steel ring, and the circular steel ring is fixed to each guide rod 3 by welding. The right support member 4 is a support plate, specifically a square steel plate, and the right end of each guide rod 3 is fixed to the right support member 4 by welding. A group of guide rods 3, left support member 1, auxiliary support member 9 and right support member 4 constitute a cavity structure for accommodating the steel rod 2.

[0026] Furthermore, a guide sleeve 10 is provided in the right support member 4 for use with the steel rod 2, and the steel rod 2 passes through the guide sleeve 10 and enters the right straightening mechanism. When the steel rod 2 passes through the guide sleeve 10, the guide sleeve 10 will be greatly worn, so the guide sleeve 10 is made of high-strength wear-resistant steel.

[0027] In order to facilitate the replacement of the worn guide sleeve 10, the utility model is provided with a mounting sleeve 5 in the support plate, and the guide sleeve 10 is fixed in the mounting sleeve 5. When the guide sleeve 10 needs to be replaced, the mounting sleeve 5 is disassembled, and then the guide sleeve 10 in the mounting sleeve 5 is disassembled and replaced, and finally the mounting sleeve 5 is installed.

[0028] The straightening mechanism comprises a circular steel tube 6, the inner diameter of which is larger than the diameter of the steel rod 2; specifically, the inner diameter of the circular steel tube 6 is 5-10 mm, preferably 7 mm, larger than the diameter of the steel rod 2. The axis of the guide sleeve 10 is on the same straight line as the axis of the circular steel tube 6.

[0029] A lifting mechanism 7 is provided at the lower part of the circular steel pipe 6, and the height of the circular steel pipe can be adjusted by changing the height of the lifting mechanism 7 so as to be colinear with the axis of the guide sleeve 10. Specifically, the lifting mechanism 7 can be two sleeved steel pipes, a first pin hole is provided on the outer steel pipe, and a plurality of second pin holes are provided on the inner steel pipe, the inner steel pipe and the outer steel pipe are connected by a positioning pin, and the height of the lifting mechanism can be changed by adjusting the position of the positioning pin on the second pin hole.

[0030] Furthermore, when the steel rod 2 is straightened in the circular steel tube 6, it will wear against the circular steel tube 6. After the wear, the debris on the surface of the steel rod 2 will fall into the circular steel tube 6. The utility model is provided with a plurality of drop holes 14 at the bottom of the circular steel tube 6 for facilitating the falling of the steel rod debris, and the steel rod debris falls through the drop holes.

[0031] In order to reduce the wear of the steel rod 2 on the guide rod 3, a first wear-resistant steel bar 11 is provided on one side of the guide rod 3 located in the conical structure. The steel rod 2 directly contacts the first wear-resistant steel bar 11 in the guide mechanism, causing wear to the first wear-resistant steel bar 11. When the first wear-resistant steel bar 11 is severely worn, a new first wear-resistant steel bar 11 can be welded, and the entire guide mechanism will not be damaged.

[0032] In order to reduce the wear of the steel bar 2 on the left support 1, a second wear-resistant steel bar 12 is provided on one side of the left support 1 and located in the conical structure. The steel bar 2 directly contacts the second wear-resistant steel bar 12 in the guide mechanism, causing wear on the second wear-resistant steel bar 12. When the second wear-resistant steel bar 12 is severely worn, a new second wear-resistant steel bar 12 can be welded, and the entire guide mechanism will not be damaged.

[0033] In order to reduce the wear of the auxiliary support member 9 by the steel bar 2, a third wear-resistant steel bar 13 is provided on one side of the auxiliary support member 9 and located in the conical structure. The steel bar 2 directly contacts the third wear-resistant steel bar 13 in the guide mechanism, causing wear to the third wear-resistant steel bar 13. When the third wear-resistant steel bar 13 is severely worn, a new third wear-resistant steel bar 13 can be welded, and the entire guide mechanism will not be damaged.

[0034] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A steel bar straightening device, comprising a base (8), characterized in that: The base (8) is provided with a guide mechanism and a straightening mechanism. The guide mechanism is located on the left side of the straightening mechanism. The guide mechanism comprises a group of guide rods (3) arranged radially. The group of guide rods (3) form a conical structure and the left end opening of the conical structure is larger than the right end opening. The left end of the guide rod (3) is fixedly connected to the base (8) through a left support member (1), and the right end of the guide rod (3) is fixedly connected to the base (8) through a right support member (4). A guide sleeve (10) for use with the steel rod (2) is arranged in the right support member (4). The straightening mechanism comprises a circular steel pipe (6). The inner diameter of the circular steel pipe (6) is larger than the diameter of the steel rod (2). The axis of the guide sleeve (10) is on the same straight line as the axis of the circular steel pipe (6).

2. A steel bar straightening device according to claim 1, characterized in that: The left support member (1) is a circular steel ring, which is welded and fixed to the guide rod (3).

3. A steel bar straightening device according to claim 2, characterized in that: An auxiliary support member (9) is provided between the left support member (1) and the right support member (4).

4. A steel bar straightening device according to any one of claims 1 to 3, characterized in that: The right support member (4) is a support plate, a mounting sleeve (5) is arranged inside the support plate, and the guide sleeve (10) is fixed inside the mounting sleeve (5).

5. A steel bar straightening device according to claim 4, characterized in that: A lifting mechanism (7) is provided at the lower part of the circular steel pipe (6).

6. A steel bar straightening device according to claim 5, characterized in that: The bottom of the circular steel pipe (6) is provided with a plurality of drop holes (14) for facilitating the drop of steel rod debris.

7. A steel bar straightening device according to claim 1, characterized in that: A first wear-resistant steel bar (11) is arranged on one side of the guide rod (3) located inside the conical structure.

8. A steel bar straightening device according to claim 7, characterized in that: A second wear-resistant steel bar (12) is provided on the left support member (1) at one side located inside the conical structure.

9. A steel bar straightening device according to claim 3, characterized in that: A third wear-resistant steel bar (13) is arranged on one side of the auxiliary support member (9) and located inside the conical structure.

10. A steel bar straightening device according to claim 1, characterized in that: The inner diameter of the circular steel pipe (6) is 5-10 mm larger than the diameter of the steel rod (2).

Citation Information

Cited By

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