Pre-screening device on mushroom screening machine
By designing the cleaning mechanism and upgrading mechanism of the pre-screening device on the mushroom screening machine, the problems of high labor intensity and low efficiency of manual handling and cleaning of mushrooms are solved, and the automation and high efficiency of the mushroom screening process are achieved.
Patent Information
- Application Number
- CN202421818555.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-30
AI Technical Summary
During the use of existing mushroom screening machines, it is necessary to manually transfer mushrooms frequently and clean the mushrooms stuck on the screen, resulting in high labor intensity and low operation efficiency.
A pre-screening device on a mushroom screening machine is designed, including a cleaning mechanism and a lifting mechanism. The cleaning mechanism can automatically clean the mushrooms stuck on the screen through electric guide rails and electric push rods; the lifting mechanism can automatically lift and transport mushrooms through motor drive chains and sliders.
Through automated cleaning and transportation processes, the labor intensity of staff is reduced and the efficiency of mushroom sieving is improved.
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Figure CN222931268U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mushroom screening, and specifically relates to a pre-screening device on a mushroom screening machine. Background Art
[0002] Mushrooms are fleshy, tender, delicious in taste, unique in aroma, and rich in nutrition. They are a kind of food that combines food and medicine, and have high nutritional, medicinal, and health care values.
[0003] When processing mushrooms, it is necessary to screen them by size to improve their quality. When screening, a mushroom screening machine is required. Most of the existing mushroom screening machines are vibrating screens. The mushrooms are poured onto the vibrating screen, and then the vibrating screen is driven to shake by a vibration source to screen the mushrooms. However, there are still the following technical problems when using this screening equipment:
[0004] 1. Since the top of the vibrating screen is at a certain distance from the ground, when manually pouring mushrooms, the mushrooms need to be lifted to the top of the vibrating screen before pouring. Although the weight of the mushrooms is light, the box for loading mushrooms still has a certain weight. Moreover, as time goes by, the number of mushrooms transported increases, and the physical consumption of the workers also increases.
[0005] 2. When screening mushrooms, some mushrooms will get stuck in the mesh holes of the screen. At this time, manual cleaning is required, and the workers need to clean one hole by one hole, resulting in a large labor intensity and low operation efficiency.
[0006] In view of the problems in the related art, no effective solution has been proposed yet.
[0007] Therefore, in order to solve the above problems, the utility model provides a pre-screening device on a mushroom screening machine. Content of the Utility Model
[0008] In order to overcome the above technical problems, the purpose of the utility model is to provide a pre-screening device on a mushroom screening machine. The cleaning mechanism can clean the screen in the vibrating screen, and the lifting mechanism can lift and transport the conveying box, so as to facilitate the transportation of mushrooms. This method is simple to operate, can reduce the labor intensity of the workers, and thus ensure the screening efficiency of mushrooms.
[0009] The purpose of the utility model can be realized by the following technical solutions:
[0010] A pre-screening device on a shiitake mushroom screening machine, comprising a base, a vibrating screen is installed at the top of the base, a cleaning mechanism is arranged at the top of the vibrating screen, the cleaning mechanism includes an electric guide rail and an electric push rod, a plurality of cleaning rods are arranged at the bottom end of the electric push rod, a conveying box is arranged on one side of the vibrating screen, and a lifting mechanism for conveying the conveying box is also installed at the top of the base. The cleaning mechanism can clean the screen in the vibrating screen, and the lifting mechanism can lift and convey the conveying box, thus facilitating the transportation of shiitake mushrooms. This method is simple to operate, can reduce the labor intensity of workers, and thus ensure the screening efficiency of shiitake mushrooms.
[0011] Furthermore, a first screen, a second screen and a discharge inclined plate are installed inside the vibrating screen. The first screen is arranged above the second screen, and the second screen is arranged above the discharge inclined plate.
[0012] Furthermore, the diameter of the mesh holes of the first screen is larger than the diameter of the mesh openings of the second screen, and the mesh holes of the first screen and the second screen are vertically aligned one by one.
[0013] Furthermore, a top frame is fixedly installed at the top of the vibrating screen, and the electric guide rail is fixedly installed at the bottom end of the top frame.
[0014] Furthermore, a first slider is slidably connected to the electric guide rail. The bottom end of the first slider is fixedly installed with the electric push rod. The telescopic end of the electric push rod is installed with a mounting plate, and a plurality of the cleaning rods are fixedly installed at the bottom end of the mounting plate.
[0015] Furthermore, the bottom end of the conveying box is hinged to a bottom plate through a hinge. The top end of one side of the bottom plate is magnetically adsorbed and connected to the bottom end of the conveying box. A pull-out plate is slidably connected inside the bottom plate. A handle is fixedly installed on one side of the pull-out plate, and a limiting frame is fixedly installed at the bottom end of the conveying box.
[0016] Furthermore, a storage groove matching the limiting frame is opened on the base.
[0017] Furthermore, the lifting mechanism includes a vertical frame fixedly installed at the top of the base. A chute is opened on one side of the vertical frame. A first sprocket is rotatably connected to the bottom end inside the chute, and a second sprocket is rotatably connected to the top end inside the chute. The first sprocket and the second sprocket are connected by a chain drive. A second slider is connected to the chain, and one side of the second slider is connected to the conveying box. A motor is installed on one side of the vertical frame, and the output end of the motor is connected to the first sprocket.
[0018] Compared with the prior art, the present utility model has the following beneficial effects:
[0019] In this utility model, the vibrating screen is a common vibrating screen in the prior art, and a vibration source for driving the screen mesh to vibrate is also provided thereon. When using this device, first place the shiitake mushrooms inside the conveying box, and then start the motor. The motor drives the first sprocket to rotate. The first sprocket cooperates with the second sprocket to enable the chain to move. The movement of the chain drives the second slider to move, and the movement of the second slider drives the conveying box to move, thereby driving the conveying box to rise. When the conveying box rises above the vibrating screen, first pull out the draw plate from the bottom plate, and then bend the bottom plate downward to separate the magnets that adsorb the bottom plate and the conveying box. The bottom plate can automatically rotate downward under the action of gravity until it hits the limit frame. At this time, the bottom plate is inclined, and the shiitake mushrooms in the conveying box can flow into the vibrating screen along the bottom plate for screening operations. When some mesh holes on the first screen or the second screen are blocked by shiitake mushrooms, the cleaning rod is moved to directly above the mesh hole through the action of the electric guide rail, and then the cleaning rod is driven to descend by the electric push rod, so that the electric push rod can squeeze the shiitake mushrooms stuck in the mesh hole to make them flow out. This method is simple to operate, can reduce the labor intensity of the staff, and thus ensure the screening efficiency of shiitake mushrooms. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0021] Figure 1 It is a schematic diagram of the overall three-dimensional structure from the first perspective of the present utility model;
[0022] Figure 2 It is a schematic diagram of the overall three-dimensional structure from the second perspective of the present utility model;
[0023] Figure 3 It is a schematic diagram of the internal structure of the vibrating screen and the cleaning mechanism of the present utility model;
[0024] Figure 4 It is a schematic diagram of the structure of the conveying box of the present utility model;
[0025] Figure 5 It is a schematic diagram of the structure of the lifting mechanism of the present utility model.
[0026] Reference Signs:
[0027] 1. Base; 2. Vibrating screen; 201. First screen; 202. Second screen; 203. Discharge inclined plate; 3. Top frame; 4. Cleaning mechanism; 401. Electric guide rail; 402. First slider; 403. Electric push rod; 404. Mounting plate; 405. Cleaning rod; 5. Conveyor box; 501. Bottom plate; 502. Drawer plate; 503. Handle; 504. Limit frame; 6. Lifting mechanism; 601. Vertical frame; 602. Chute; 603. First sprocket; 604. Second sprocket; 605. Chain; 606. Second slider; 607. Motor. Detailed implementation manner
[0028] Next, in combination with the accompanying drawings and specific implementation manners, a further description is made for the utility model:
[0029] Please refer to Figures 1-5 , a pre-screening device on a shiitake mushroom screening machine according to an embodiment of the present utility model includes a base 1, a vibrating screen 2 is installed at the top of the base 1, a cleaning mechanism 4 is arranged at the top of the vibrating screen 2, the cleaning mechanism 4 includes an electric guide rail 401 and an electric push rod 403, a plurality of groups of cleaning rods 405 are arranged at the bottom end of the electric push rod 403, a conveyor box 5 is arranged on one side of the vibrating screen 2, and a lifting mechanism 6 for transporting the conveyor box 5 is also installed at the top of the base 1. The cleaning mechanism 4 can clean the screen in the vibrating screen 2, and the lifting mechanism 6 can lift and transport the conveyor box 5, thereby facilitating the transportation of shiitake mushrooms. This method is simple to operate, can reduce the labor intensity of workers, and thus ensure the screening efficiency of shiitake mushrooms.
[0030] A first screen 201, a second screen 202 and a discharge inclined plate 203 are installed inside the vibrating screen 2. The first screen 201 is arranged above the second screen 202, and the second screen 202 is arranged above the discharge inclined plate 203.
[0031] The mesh diameter of the first screen 201 is larger than the mesh diameter of the second screen 202, and the meshes of the first screen 201 and the second screen 202 are vertically aligned one by one.
[0032] A top frame 3 is fixedly installed at the top of the vibrating screen 2, and an electric guide rail 401 is fixedly installed at the bottom end of the top frame 3.
[0033] A first slider 402 is slidably connected to the electric guide rail 401. An electric push rod 403 is fixedly installed at the bottom end of the first slider 402. An installation plate 404 is installed at the telescopic end of the electric push rod 403, and a plurality of groups of cleaning rods 405 are fixedly installed at the bottom end of the installation plate 404.
[0034] The bottom end of the conveying box 5 is hinged and connected with a bottom plate 501 through a hinge. The top end of one side of the bottom plate 501 is magnetically adsorbed and connected with the bottom end of the conveying box 5. A draw plate 502 is slidably connected inside the bottom plate 501. A handle 503 is fixedly installed on one side of the draw plate 502. A limit frame 504 is fixedly installed at the bottom end of the conveying box 5.
[0035] A storage groove matching the limit frame 504 is provided on the base 1.
[0036] The lifting mechanism 6 includes a vertical frame 601 fixedly installed at the top end of the base 1. A chute 602 is provided on one side of the vertical frame 601. A first sprocket 603 is rotatably connected to the bottom end inside the chute 602. A second sprocket 604 is rotatably connected to the top end inside the chute 602. The first sprocket 603 and the second sprocket 604 are driven and connected by a chain 605. A second slider 606 is connected to the chain 605. One side of the second slider 606 is connected to the conveying box 5. A motor 607 is installed on one side of the vertical frame 601. The output end of the motor 607 is connected to the first sprocket 603.
[0037] The working principle of a pre-screening device on a shiitake mushroom screening machine of the utility model patent is as follows: The vibrating screen 2 is a common vibrating screen in the prior art, and a vibration source for driving the screen mesh to vibrate is also provided thereon. When using this device, first place the shiitake mushrooms inside the conveying box 5, and then start the motor 607. The motor 607 drives the first sprocket 603 to rotate. The first sprocket 603 cooperates with the second sprocket 604 to enable the chain 605 to move. The movement of the chain 605 drives the second slider 606 to move. The movement of the second slider 606 drives the conveying box 5 to move, thereby driving the conveying box 5 to rise. When the conveying box 5 rises above the vibrating screen 2, first pull out the draw plate 502 from the bottom plate 501, and then bend the bottom plate 501 downward to separate the magnet that magnetically adsorbs the bottom plate 501 and the conveying box 5. The bottom plate 501 can automatically rotate downward under the action of gravity until it hits the limit frame 504. At this time, the bottom plate 501 is in an inclined state, and the shiitake mushrooms in the conveying box 5 can flow into the vibrating screen 2 along the bottom plate 501 for screening operations. When some mesh holes on the first screen mesh 201 or the second screen mesh 202 are blocked by shiitake mushrooms, the cleaning rod 405 is moved to directly above the mesh hole through the action of the electric guide rail 401, and then the cleaning rod 405 is driven to descend by the electric push rod 403, so that the electric push rod 403 can squeeze the shiitake mushrooms stuck in the mesh hole to make them flow out. This method is simple to operate, can reduce the labor intensity of workers, and thus ensure the screening efficiency of shiitake mushrooms.
[0038] It should be noted that the vibrating screen 2, the electric guide rail 401, the electric push rod 403, and the motor 607 are devices or equipment existing in the prior art, or devices or equipment that can be realized by the prior art. Their power supply, specific composition, and principle are clear to those skilled in the art, so they will not be elaborated in detail.
[0039] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A pre-screening device on a mushroom screening machine, comprising a base (1), a vibrating screen (2) being installed on the top of the base (1), characterized in that: A cleaning mechanism (4) is arranged at the top of the vibrating screen (2), the cleaning mechanism (4) comprising an electric guide rail (401) and an electric push rod (403), a plurality of cleaning rods (405) are arranged at the bottom of the electric push rod (403), a conveying box (5) is arranged at one side of the vibrating screen (2), and a lifting mechanism (6) for conveying the conveying box (5) is also installed at the top of the base (1).
2. The pre-screening device on a mushroom screening machine according to claim 1, characterized in that: A first screen (201), a second screen (202) and a discharge inclined plate (203) are installed inside the vibrating screen (2), the first screen (201) being arranged above the second screen (202), and the second screen (202) being arranged above the discharge inclined plate (203).
3. The pre-screening device on the mushroom screening machine according to claim 2, characterized in that: The mesh diameter of the first screen (201) is greater than the mesh opening diameter of the second screen (202), and the mesh openings of the first screen (201) and the mesh openings of the second screen (202) correspond one to one in the vertical direction.
4. The pre-screening device on a mushroom screening machine according to claim 1, characterized in that: A top frame (3) is fixedly mounted on the top end of the vibrating screen (2), and the electric guide rail (401) is fixedly mounted on the bottom end of the top frame (3).
5. The pre-screening device on a mushroom screening machine according to claim 1, characterized in that: A first sliding block (402) is slidably connected to the electric guide rail (401), the electric push rod (403) is fixedly mounted on the bottom end of the first sliding block (402), a mounting plate (404) is mounted on the telescopic end of the electric push rod (403), and a plurality of groups of cleaning rods (405) are fixedly mounted on the bottom end of the mounting plate (404).
6. The pre-screening device on a mushroom screening machine according to claim 1, characterized in that: The bottom end of the conveying box (5) is hingedly connected to a bottom plate (501) via a hinge, the top of one side of the bottom plate (501) is connected to the bottom end of the conveying box (5) via magnet adsorption, the inside of the bottom plate (501) is slidably connected to a pull-out plate (502), a handle (503) is fixedly mounted on one side of the pull-out plate (502), and a limiting frame (504) is fixedly mounted on the bottom end of the conveying box (5).
7. The pre-screening device on a mushroom screening machine according to claim 6, characterized in that: The base (1) is provided with a storage groove matching the limiting frame (504).
8. The pre-screening device on a mushroom screening machine according to claim 1, characterized in that: The lifting mechanism (6) comprises a vertical frame (601) fixedly mounted on the top of the base (1); a slide groove (602) is provided on one side of the vertical frame (601); a first sprocket (603) is rotatably connected to the bottom end of the slide groove (602); a second sprocket (604) is rotatably connected to the top end of the slide groove (602); the first sprocket (603) and the second sprocket (604) are connected to each other via a chain (605); a second slider (606) is connected to the chain (605); one side of the second slider (606) is connected to the conveying box (5); a motor (607) is installed on one side of the vertical frame (601); an output end of the motor (607) is connected to the first sprocket (603).
Citation Information
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