Photovoltaic panel integrated transportation and detection equipment

Abstract

The utility model discloses photovoltaic panel integrated transportation detection equipment. The transportation detection equipment is divided into a to-be-detected unstacking area, a secondary positioning area, a to-be-detected feeding area, an aging test box, an after-detection discharging area and an after-detection stacking area. The to-be-detected unstacking area is provided with code scanning equipment capable of moving in a three-axis mode. The secondary positioning area is provided with a positioning platform and a centering positioning mechanism; the to-be-detected feeding area and the after-detection discharging area each comprise a testing material frame and a plurality of material frame positioning mechanisms, and the testing material frames are positioned through the material frame positioning mechanisms. The test material rack is moved from the to-be-detected feeding area to the aging test box through the AGV forklift, and then is moved to the after-detection discharging area; the after-inspection stacking area is provided with pallets, and the photovoltaic panels on the testing material frame of the after-inspection discharging area are carried into the pallets of the after-inspection stacking area one by one through a mechanical arm. The automatic feeding and discharging device is reasonable in layout design, automatic feeding and discharging of photovoltaic panels and automation of the whole moving process can be achieved, labor intensity is relieved, and working efficiency and automation integration degree are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical equipment, and particularly relates to a photovoltaic panel integrated transportation and detection device. Background Art

[0002] During the production process of photovoltaic panels, aging tests need to be carried out on them to ensure the quality of the finally delivered photovoltaic panels. The existing detection of photovoltaic panels is to manually place the photovoltaic panels into the test racks one by one, and then push the racks into the aging test chamber for detection. Manual operation is required, and due to the certain weight of the photovoltaic panels, the whole process has low efficiency, wastes manpower, and has high costs.

[0003] Therefore, the purpose of the utility model is to provide a photovoltaic panel integrated transportation and detection device to overcome the above-mentioned disadvantages and realize the automation of the photovoltaic panel detection process. Summary of the Utility Model

[0004] The main technical problem solved by the utility model is to provide a photovoltaic panel integrated transportation and detection device with reasonable layout design, which can realize the automatic loading and unloading of photovoltaic panels and the automation of the whole moving process, reduce personnel, reduce labor intensity, improve work efficiency and automation integration degree.

[0005] To solve the above technical problem, a technical solution adopted by the utility model is: to provide a photovoltaic panel integrated transportation and detection device, which is divided into a to-be-inspected and depalletized area, a secondary positioning area, a to-be-detected and loaded area, an aging test chamber and post-inspection unloading area, and a post-inspection palletizing area;

[0006] The to-be-inspected and depalletized area is provided with a code scanning device capable of three-axis movement, and the pallet for placing the to-be-inspected photovoltaic panels is placed in the to-be-inspected and depalletized area; each layer of photovoltaic panels on the pallet is scanned one by one through the code scanning device;

[0007] The secondary positioning area is provided with a positioning platform and a centering positioning mechanism. The to-be-inspected photovoltaic panel is moved to the positioning platform by a manipulator, and the to-be-inspected photovoltaic panel is positioned from both sides through the centering positioning mechanism, and then is turned over and transported to the to-be-detected and loaded area by the manipulator;

[0008] The to-be-detected and loaded area includes a test rack and a plurality of rack positioning mechanisms. The rack positioning mechanism includes a first positioning mechanism and a second positioning mechanism, and the test rack is positioned through the rack positioning mechanism;

[0009] Both the to-be-detected and loaded area and the post-inspection unloading area are provided with the first positioning mechanism. The test rack is limited through the first positioning mechanism, and the test rack is moved from the to-be-detected and loaded area to the aging test chamber by an AGV forklift, and then moved to the post-inspection unloading area;

[0010] The post-inspection palletizing area is provided with pallets, and a manipulator is used to move the photovoltaic panels on the test racks in the post-inspection blanking area to the pallets in the post-inspection palletizing area one by one.

[0011] Further, the code scanning device includes a code scanner, an X-direction driving module, a Y-direction driving module, and a Z-direction driving module. The X-direction driving module, the Y-direction driving module, and the Z-direction driving module respectively drive the code scanner to move along the X-direction, Y-direction, and Z-direction.

[0012] Further, the bottom of the manipulator is provided with a ground rail module extending along the Y-direction, and the manipulator can move along the ground rail module.

[0013] Further, the test rack includes a plurality of partitions. The test rack is partitioned into a plurality of areas by the partitions, and the photovoltaic panels are inserted into the areas.

[0014] Further, the first positioning mechanism is located on both sides of the test rack. Each first positioning mechanism includes a positioning push plate and a Y-direction positioning driving cylinder. The Y-direction positioning driving cylinder is used to drive the positioning push plate to move along the Y-direction to perform Y-direction positioning on the test rack.

[0015] Further, the second positioning mechanism includes a positioning claw, a positioning rotary cylinder, and an X-direction positioning driving cylinder. The positioning claw is located at the power output end of the positioning rotary cylinder. The X-direction positioning driving cylinder is used to drive the positioning claw to translate along the X-direction, and the positioning rotary cylinder is used to drive the positioning claw.

[0016] Further, a Y-direction positioning plate extending along the Y-direction is provided on one side of the post-inspection palletizing area, and the first positioning mechanism is provided on the other side.

[0017] Further, the centering positioning mechanism includes a centering bracket, a first centering push plate, a second centering push plate, a link structure, and a centering driving cylinder. The power output end of the centering driving cylinder is fixedly connected to the first centering push plate. One end of the link structure is rotatably connected to the first centering push plate, and the other end is connected to the second centering push plate. At the same time, the link structure is also rotatably connected to the centering bracket.

[0018] Further, a guardrail is provided on the outer periphery of the transportation and detection device, and an electric control cabinet is also provided outside the guardrail.

[0019] The beneficial effects of the present utility model are:

[0020] The utility model is mainly used for the laboratory test items of photovoltaic panels, and its main functions are to detect the aging test of photovoltaic panels, automatically unstack, test, stack, etc.; realize the information storage after product testing and material traceability; a plane virtual shelf can be established by dividing areas on the laboratory floor to realize the automatic positioning placement, information binding, identification and tracking of samples and racks;

[0021] The layout design is reasonable, which can realize the automatic loading and unloading of photovoltaic panels and the automation of the whole moving process, reduce the number of personnel, reduce the labor intensity, improve the work efficiency and the degree of automation integration.

[0022] The above description is only an overview of the technical solution of the utility model. In order to understand the technical means of the utility model more clearly and implement it according to the content of the description, the following takes the preferred embodiment of the utility model and combines with the attached drawings to describe in detail as follows. Description of the Drawings

[0023] Figure 1 is the top view of the utility model;

[0024] Figure 2 is the structural schematic diagram of the utility model;

[0025] Figure 3 is the structural schematic diagram of the secondary positioning area of the utility model;

[0026] Figure 4 is the structural schematic diagram of the centering positioning mechanism of the utility model;

[0027] Figure 5 is the structural schematic diagram of the code scanning device of the utility model;

[0028] Figure 6 is the structural schematic diagram of the rack positioning mechanism of the utility model;

[0029] Figure 7 is the structural schematic diagram of the post-inspection stacking area of the utility model;

[0030] The reference numerals of each figure are as follows:

[0031] Uninspected unstacking area A, secondary positioning area B, to-be-tested loading area C, post-inspection unloading area D, post-inspection stacking area E; photovoltaic panel 10, pallet 20;

[0032] Code scanning device 11, code scanner 111, X-direction driving module 112, Y-direction driving module 113, Z-direction driving module 114;

[0033] Positioning platform 21, centering positioning mechanism 22, centering bracket 221, first centering push plate 222, second centering push plate 223, link structure 224, centering driving cylinder 225;

[0034] Manipulator 3, test rack 31, first positioning mechanism 32, positioning push plate 321, Y-direction positioning drive cylinder 322, second positioning mechanism 33, positioning claw 331, positioning rotary cylinder 332, X-direction positioning drive cylinder 333;

[0035] AGV forklift 4, ground rail module 5; Y-direction positioning plate 61, guardrail 7, electrical control cabinet 8. Specific embodiments

[0036] The following specifically describes the specific embodiments of the present invention through specific examples. Those skilled in the art can easily understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented in other different ways, that is, without departing from the scope disclosed by the present invention, different modifications and changes can be made.

[0037] Embodiment: A photovoltaic panel integrated transportation and detection device, as Figures 1 to 7 shown, the transportation and detection device is divided into a to-be-inspected and unstacked area A, a secondary positioning area B, a to-be-detected and loaded area C, an aging test chamber (not shown in the figure), an inspected and unloaded area D, and an inspected and stacked area E;

[0038] The to-be-inspected and unstacked area is provided with a code scanning device 11 capable of three-axis movement. The pallet 20 on which the photovoltaic panels 10 to be inspected are placed is placed in the to-be-inspected and unstacked area; each layer of photovoltaic panels on the pallet is scanned one by one through the code scanning device;

[0039] The secondary positioning area is provided with a positioning platform 21 and a centering positioning mechanism 22. The manipulator 3 is used to move the photovoltaic panel to be inspected to the positioning platform, and the centering positioning mechanism is used to position the photovoltaic panel to be inspected from both sides. Then, it is flipped by the manipulator and transported to the to-be-detected and loaded area;

[0040] Both the to-be-detected and loaded area and the inspected and unloaded area include a test rack 31 and a plurality of rack positioning mechanisms. The rack positioning mechanism includes a first positioning mechanism 32 and a second positioning mechanism 33. The test rack is positioned through the rack positioning mechanism, and a Y-direction positioning plate 61 is also provided at one end;

[0041] The inspected and unloaded area is provided with the first positioning mechanism. The test rack is limited through the first positioning mechanism, and the AGV forklift 4 is used to move the test rack from the to-be-detected and loaded area into the aging test chamber, and then to the inspected and unloaded area;

[0042] The inspected and stacked area is provided with a pallet. The manipulator is used to transport the photovoltaic panels on the test rack in the inspected and unloaded area into the pallet in the inspected and stacked area one by one.

[0043] In this embodiment, the code scanning device 11 includes a code scanner 111, an X-direction driving module 112, a Y-direction driving module 113, and a Z-direction driving module 114. The X-direction driving module, the Y-direction driving module, and the Z-direction driving module drive the code scanner to move along the X-direction, the Y-direction, and the Z-direction respectively.

[0044] In this embodiment, a ground rail module 5 extending along the Y-direction is provided at the bottom of the manipulator, and the manipulator can move along the ground rail module.

[0045] In this embodiment, the test rack includes a plurality of partitions (not shown in the figure), and the test rack is partitioned into a plurality of areas by the partitions, and the photovoltaic panels are inserted into the areas.

[0046] In this embodiment, the first positioning mechanism is located on both sides of the test rack. Each first positioning mechanism 32 includes a positioning push plate 321 and a Y-direction positioning driving cylinder 322. The positioning push plate is driven by the Y-direction positioning driving cylinder to move along the Y-direction to perform Y-direction positioning on the test rack.

[0047] In this embodiment, the second positioning mechanism 33 includes a positioning hook 331, a positioning rotary cylinder 332, and an X-direction positioning driving cylinder 333. The positioning hook is located at the power output end of the positioning rotary cylinder. The positioning hook is driven by the X-direction positioning driving cylinder to translate along the X-direction, and the positioning hook is driven by the positioning rotary cylinder. The empty test rack can be moved to the to-be-detected loading area by an AGV cart. When the test rack touches the Y-direction positioning plate, it means that the test rack has moved in place in the X-direction. Then, the first positioning mechanism clamps the test rack from both sides. After that, the X-direction positioning driving cylinder drives the positioning hook to move in place along the Y-direction, and the positioning rotary cylinder drives the positioning hook to rotate a certain angle to hook the frame of the test rack, so as to realize the positioning and fixing of the test rack.

[0048] In this embodiment, a Y-direction positioning plate 61 extending along the Y-direction is provided on one side of the post-inspection palletizing area, and the first positioning mechanism 32 is provided on the other side. It is convenient for the AGV forklift to perform limit and positioning when moving the test rack here. When the test rack touches the Y-direction positioning plate, it means that the test rack has moved in place in the X-direction. Then, the first positioning mechanism clamps and fixes the test rack from both sides.

[0049] In this embodiment, the centering and positioning mechanism 22 includes a centering bracket 221, a first centering push plate 222, a second centering push plate 223, a connecting rod structure 224, and a centering driving cylinder 225. The power output end of the centering driving cylinder is fixedly connected to the first centering push plate. One end of the connecting rod structure is rotatably connected to the first centering push plate, and the other end is connected to the second centering push plate. At the same time, the connecting rod structure is also rotatably connected to the centering bracket. A plurality of rollers are arranged at intervals on the positioning platform. Since the position accuracy of the photovoltaic panel on the pallet in the to-be-inspected and depalletized area is insufficient, the centering and positioning mechanism is used to perform secondary positioning on it. Specifically: the manipulator places the photovoltaic panel on the positioning platform, and then the centering driving cylinder acts, directly driving the first centering push plate to move inward. Since one end of the connecting rod structure is rotatably connected to the first centering push plate and the other end is connected to the second centering push plate, it will drive the second centering push plate to also move inward, that is, both the first centering push plate and the second centering push plate move inward to clamp the photovoltaic panel in the middle, performing secondary positioning on the photovoltaic panel. Then the centering driving cylinder acts to drive the first centering push plate and the second centering push plate to release the photovoltaic panel, and then the manipulator can pick it up and take it away.

[0050] In this embodiment, a guardrail 7 is provided on the outer periphery of the transportation and detection device, and an electric control cabinet 8 is also provided outside the guardrail.

[0051] The working process and working principle of the present utility model are as follows:

[0052] The AGV forklift places the pallet with the to-be-inspected photovoltaic panels to be tested into the to-be-inspected and depalletized area for depalletizing. The three-axis movable scanning device scans the photovoltaic panels, and then the manipulator moves along the ground rail to the position, moves the photovoltaic panel to the positioning platform in the secondary positioning area, and then the centering and positioning mechanism performs secondary positioning on the photovoltaic panel. Since the position accuracy of the photovoltaic panel on the pallet is insufficient, the centering and positioning mechanism is used to perform secondary positioning on it. Then the manipulator moves and flips it upright and places it on the test rack in the to-be-detected and loaded area. Repeat the above process until the test rack is full of products (in this embodiment, each test rack holds 8 products). After it is full, the AGV forklift transports the test rack to the aging test cabinet (not shown in the figure) for aging test. After the test is completed, the AGV forklift transports the test rack to the post-inspection and unloading area, and the manipulator takes out the tested photovoltaic panels and places them on the pallet in the post-inspection and palletizing area (in this embodiment, the pallet can hold 32 photovoltaic panels when full). After that, the AGV forklift transports the pallet out, and manual packaging can be carried out.

[0053] This device is mainly used for laboratory test projects of photovoltaic panels. Its main functions include detecting the aging test of photovoltaic panels, automatic palletizing, testing, and stacking; realizing information storage after product testing and material traceability; and establishing a planar virtual shelf by dividing areas on the laboratory floor to achieve automatic positioning, placement, information binding, identification, and tracking of samples and racks.

[0054] The above are only embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structures made by using the content of the specification and drawings of the present utility model, directly or indirectly applied in other related technical fields, are similarly included in the patent protection scope of the present utility model.

Claims

1. A photovoltaic panel integrated transportation detection device, characterized in that: The transport inspection equipment is divided into a to-be-inspected depalletizing area (A), a secondary positioning area (B), a to-be-inspected loading area (C), an aging test chamber, a post-inspection unloading area (D) and a post-inspection palletizing area (E); The unstacking area to be inspected is provided with a scanning device (11) capable of three-axis movement, and a pallet (20) on which the photovoltaic panels (10) to be inspected are placed is placed in the unstacking area to be inspected; the scanning device is used to scan the photovoltaic panels on each layer of the pallet one by one; The secondary positioning area is provided with a positioning platform (21) and a centering positioning mechanism (22), and the photovoltaic panel to be inspected is moved to the positioning platform by a manipulator (3), and the photovoltaic panel to be inspected is positioned from both sides by the centering positioning mechanism, and then turned over by the manipulator and transported to the loading area to be inspected; The material loading area to be tested and the material unloading area after testing both comprise a test material rack (31) and a plurality of material rack positioning mechanisms, wherein the material rack positioning mechanisms comprise a first positioning mechanism (32) and a second positioning mechanism (33), and the test material rack is positioned by the material rack positioning mechanisms; The post-inspection unloading area is provided with the first positioning mechanism, and the test material rack is limited by the first positioning mechanism. The test material rack is moved from the loading area to be tested to the aging test box by an AGV forklift (4), and then moved to the post-inspection unloading area; The post-inspection stacking area is provided with a pallet, and the photovoltaic panels on the test material racks in the post-inspection unloading area are moved one by one to the pallet in the post-inspection stacking area by a robot.

2. The photovoltaic panel integrated transportation detection equipment according to claim 1, characterized in that: The code scanning device (11) comprises a code scanning machine (111), an X-direction driving module (112), a Y-direction driving module (113) and a Z-direction driving module (114), wherein the X-direction driving module, the Y-direction driving module and the Z-direction driving module respectively drive the code scanning machine to move along the X-direction, the Y-direction and the Z-direction.

3. The photovoltaic panel integrated transportation detection equipment according to claim 1, characterized in that: A ground rail module (5) extending along the Y direction is provided at the bottom of the manipulator, and the manipulator can move along the ground rail module.

4. The photovoltaic panel integrated transportation detection equipment according to claim 1, characterized in that: The test rack comprises a plurality of partitions, and the partitions are used to partition the test rack into a plurality of areas, and the photovoltaic panels are inserted into the areas.

5. The photovoltaic panel integrated transportation detection equipment according to claim 1, characterized in that: The first positioning mechanisms are located on both sides of the test material rack, and each first positioning mechanism (32) comprises a positioning push plate (321) and a Y-direction positioning drive cylinder (322). The Y-direction positioning drive cylinder drives the positioning push plate to move along the Y direction to position the test material rack in the Y direction.

6. The photovoltaic panel integrated transportation detection equipment according to claim 1, characterized in that: The second positioning mechanism (33) comprises a positioning hook (331), a positioning rotating cylinder (332) and an X-direction positioning driving cylinder (333); the positioning hook is located at the power output end of the positioning rotating cylinder; the positioning hook is driven to translate along the X-direction by the X-direction positioning driving cylinder, and the positioning hook is driven by the positioning rotating cylinder.

7. The photovoltaic panel integrated transportation detection equipment according to claim 1, characterized in that: A Y-direction positioning plate (61) extending along the Y-direction is provided on one side of the post-inspection stacking area, and the first positioning mechanism (32) is provided on the other side.

8. The photovoltaic panel integrated transportation detection equipment according to claim 1, characterized in that: The centering positioning mechanism (22) includes a centering bracket (221), a first centering push plate (222), a second centering push plate (223), a connecting rod structure (224) and a centering driving cylinder (225), wherein the power output end of the centering driving cylinder is fixedly connected to the first centering push plate, one end of the connecting rod structure is rotatably connected to the first centering push plate, and the other end is connected to the second centering push plate, and the connecting rod structure is also rotatably connected to the centering bracket.

9. The photovoltaic panel integrated transportation detection equipment according to claim 1, characterized in that: A guardrail (7) is provided on the periphery of the transport detection equipment, and an electric control cabinet (8) is also provided outside the guardrail.

Images